Omega LVCN-40 User guide

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INTRODUCTION/TABLEOFCONTENTS StepOne
Thegeneralpurposeindicatordisplaystanklevelorvolumeinengineeringunitswith 1‐4 relaystatus indicators,andiscompatiblewithanyLVCN‐414,LVCN‐210 & LVCN‐318Serieslevelsensorthat'sbeen configuredwithLVCN‐414‐SW6.0softwareandupdated to V50firmwareorhigher.PoweredbytheLVCN‐ 414,LVCN‐210&LVCN‐318Seriessensor,thefieldmountindicatormaybelocatedupto4.5m(15')fromthe sensor.LVCN‐40Seriesrequiresnoprogramming.Theindicatorrepeatsthemeasuredvalue,applicablerelay statusandsetpointconfigurationoftheattachedsensor.Ifthelevel changing,theycanbeeasilymadethroughthefieldindicator.
TableofContents
Specifications:.........................................................................................................................................................4
Dimensions:.........................................................................................................................................................4
Components:..............................................................................................................................................4
SafetyPrecautions:................................................................................................................................................5
GettingStarted:......................................................................................................................................................6
Wiring: .........................................................................................................................................................7
AddingaLoopPoweredDisplay:...............................................................................................................7
UnderstandingLVCN
LiquidHeightvs.Volume:..........................................................................................................................8
Linearvs.Non‐Linear:................................................................................................................................9
Example#1(VolumeOutput):.......................................................................................................9
Example#2(CurrentOutput):.....................................................................................................10
RelaySettings:.........................................................................................................................................11
Installation: .......................................................................................................................................................12
LVCN‐40SeriesGettingAround:..........................................................................................................................13
Menu:.......................................................................................................................................................13
ChangingaPumpSetPoint:.....................................................................................................................14
ChanginganAlarmSetPoint:..................................................................................................................15
Troubleshooting....................................................................................................................................................16
DisplayDescriptors:..................................................................................................................................16

‐414,LVCN‐210&LVCN‐318Seriessensors:.......................................................................8
sensor’srelaysetpointsrequire
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SPECIFICATIONS/DIMENSIONS StepTwo
Displaytype: LCD,6‐digitwith4relay
indicators
Displayunits: Engineeringunits,liquidvolume
orheight Displayoutput:‐9999.9to99999.9 Characterheight:0.374"(9.5mm) Decimalpoint: Fixed Dotindication: Relaystatus Userinterface: Threebutton Sensorinput: AnyLVCN‐414,LVCN‐210&
LVCN‐318Seriessensor
Dimensions
Supplyvoltage: Providedbythelevelsensor Operatingtemp.:F:‐4°to140° C:‐20°to60° Cabletype: 4‐conductor,#22AWG Cablelength: 4'(1.2m) Cablematerial: Polyurethane Enclosurerating:NEMA4(IP65)whenmounted Enclosuremat’l:Polycarbonate Enclosuretype:Panelmount Buttonmat’l: Siliconrubber Compliance: CE,RoHS
IncludedComponents
LVCN‐40Seriescomeswitha4’(1.2m)cable,lockingnutandtheManual.
LVCN‐40SeriesFrontView LVCN‐40SeriesSideView
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SAFETYPRECAUTIONS StepThree
AboutthisManual:PLEASEREADTHEENTIREMANUALPRIORTOINSTALLINGORUSINGTHISPRODUCT.
ThismanualincludesinformationontheLVCN‐40SerieslevelindicatorfromOMEGAENGINEERING.Please referto thepartnumberlocatedontheswitchlabeltoverifytheexactmodelconfiguration,whichyouhave purchased.
User’sResponsibilityforSafety:OMEGAENGINEERINGmanufacturesabroadrangeoflevelsensing
technologies.Whileeachofthesesensorsisdesignedtooperateinawidevarietyofapplications,itistheuser’s responsibilitytoselectasensormodelthatisappropriatefortheapplication,installitproperly,performtestsof theinstalledsystem,andmaintainallcomponents.Thefailuretodosocouldresultinpropertydamageor seriousinjury.
ProperInstallationandHandling:Onlyprofessionalstaffshouldinstalland/orrepairthisproduct.Install
thelevelindicatorwiththeincludedlockingnutandneverovertightentheindicatorwithintheinstallation. Alwayscheckforleakspriortosystemstart‐up.
WiringandElectrical:Asupplyvoltageof12to28VDCisusedtopowertheLVCN‐40SeriesandtheLVCN‐
414,LVCN‐210&LVCN‐318Seriessensor.El ectri calwiringofthetransmittershouldbeperformedinaccordance withallapplicablenational,state,and localcodes.
MaterialCompatibility:TheenclosureismadeofPolycarbonate(PC)withtheCablemadeof
PolyurethaneandtheButtonsmadeofsiliconrubber.Makesurethatthemodel,whichyouhaveselected,is chemicallycompatiblewiththeapplicationmedia.
Enclosure:Whilethelevelindicatorhousingisliquid‐resistanttheLVCN‐40Seriesisnotdesignedtobe
operationalwhenimmersed.Itshouldbemountedinsuchawaythattheenclosureandlevelindicatordonot comeintocontactwiththeapplicationmediaundernormaloperationalconditions.
MakeaFail‐SafeSystem:Designafail‐safesystemthataccommodatesthepossibilityofLVCN‐414,LVCN‐
210&LVCN‐318Series/LVCN‐40Seriesand/orpowerfailure.OMEGAENGINEERINGrecommendstheuseof redundantbackupsystemsandalarmsinadditiontotheprimarysystem.
Flammable,ExplosiveorHazardousApplications:LVCN‐40Seriesshouldnotbeusedwithinclassified
hazardousenvironments.
Safety
Installationshouldbedonebyproperlytrainedstaff Supplyvoltageshouldneverexceedamaximumof28VDC Makesurethesensorischemicallycompatiblewithyourapplication Designafail‐safesystemthataccommodatesthepossibilityofsensorand/orpowerfailure Thissensorshouldnotbeusedinclassifiedhazardousenvironments
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GETTINGSTARTED StepFour
LVCN‐40Seriesdoesnotrequireanyconfiguration.LVCN‐40Serieslevelindicatorwillautomaticallyreadthe configurationoftheattachedLVCN‐414,LVCN‐210 & LVCN‐318Seriessensorand display thelevelper the sensor’sconfiguration.ThesensordoesrequireconfigurationwiththeLVCN‐414‐SW6.0software(especially ifanyrelaysare to beused).For a copyoftheLVCN‐414‐SW6.0software,pleasego to http://www.Omega.com/ftp ProductsandthenclickontheLVCN414folder.BeforeattachingLVCN‐40Seriestoanysensor,configurethe LVCN‐414,LVCN‐210&LVCN‐318SeriessensortoLVCN‐414‐SW6.0softwareviatheFob.Oncethesensor configured,removetheFobandattachtheLVCN‐40Series.
,clickontheFlow,Level,pH,Environmental,andPressureSection,select
is
Note:PleaserefertoLVCN‐414,LVCN‐210&LVCN‐318Seriesmanualforthewiring,configurationwiththe LVCN‐414‐SW6.0softwareandinstallationofthesensor.
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WIRING StepFive
WiringLVCN‐40SeriestoanyLVCN‐414,LVCN‐210&LVCN‐318SeriesSensor:LVCN‐40Seriesandassociated
levelsensorrequirea12to28VDCpowersupplytooperate.ThemaximumcabledistancebetweenLVCN‐40 Seriesandthesensoris15’(4.5m).FollowthebelowstepstowireLVCN‐40serieswiththesensor:
Sensor
WiringidenticalforallseriesofLVCN‐414,LVCN‐210&LVCN‐318SeriesSensors.
UseonlytheRed,Black,GreenandWhitewires.
1. ConnecttheRedandBlackwiresofbothLVCN‐40Seriesandthesensortothe12‐28VDCpowersupply.
2. ConnecttheGreenandWhitewiresofLVCN‐40SeriestothecorrespondingGreenandWhitewiresofthe
sensor.
3. IsolatetheGreenandWhitewiresfromactivepowertopreventashortoftheconfigurationcircuit.
AddingaLoopPoweredDisplay
LVCN‐40Series
GeneralSafety
Wherepersonalsafetyorsignificantpropertydamagecanoccurduetoaspill,theapplicationmust
havearedundantbackupsafetysysteminstalled.
Wiringshouldalwaysbedonebyalicensedelectrician.Supplyvoltageshouldneverexceed28VDC.Protectthesensorfromelectricalspikesbyisolatingthepower.Designafail‐safesystemforpossibleindicatorand/orpowerfailure.NeverusethesensorinenvironmentsclassifiedasHazardous.
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UNDERSTANDINGLVCN‐40SERIES StepSix
LevelHeightvs.Volume:ThelatestversionofLVCN‐414‐SW6.0softwarehasanewfeaturewhichallowsthe
sensor tobeconfigured  to readeithertheheightoftheliquidorthevolumeofthe liquid.Thisselectionis madeundertheSensorOutputUnitsselectionofeitherVolume(volumeof liquid) orDistance(heightof liquid).SeethechartbelowfortheengineeringunitoptionsavailableforbothDistanceandVolume.
UnitsofMeasurement
Distance Volume
Inches
Cm
Feet
Meters
Gallons
Liters
Thereare6differenttankshapesthatyoucanselectwithLVCN‐414‐SW6.0Software.
VerticalCylinderTank
HorizontalCylinderTank
withEndCaps
VerticalCylinderTank
withConeBottom
HorizontalCylinderTank
withSphericalEndCaps
RectangularTank
SphericalTank

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UNDERSTANDINGLVCN‐40SERIES StepSix
Linearvs.Non‐Linear:Twooftheshapes(VerticalCylinderTankandRectangularTank)willalwaysprovidea
linearoutput,regardlessofselectingDistanceorVolume.Theremainingfourshapes(VerticalCylinderTank withConeBottom,HorizontalCylinderTankwithEndCaps,HorizontalCylinderTankwithSphericalEndCaps andSphericalTank)willhavealinearoutputwhenDistanceisselected,butwillhaveanon‐linearoutputwhen volumeisselected.
VerticalCylindricalTank
HorizontalCylinderTankwithEnd
Caps
Intheabove illustration, 10”ofliquidwillalways beequalto100gallonsofliquid(1”=10gallons).
Whenvolumeisselected,the4‐20mAoutputfromthesensorwillbeproportionaltothevolumeofthetank, nottheheightofthetank.Thismeansthatthecurrentoutputwilltrackthevolumeofthetank(ingallonsor liters)within a non‐lineartank(VerticalCylinder Caps,HorizontalCylinderTankwithSphericalEndCapsorSphericalTank).
Whenconnecting the4‐20mAoutput toa display,the currentsignalwillfollowthevolumeofthetank.The displaywillalsoreflectthevolumeofthetank
Example#1(VolumeOutput):Intheillustrationsabove,@20”ofliquid,thedisplaywillshow200.0gallonsin theVerticalCylindricalTank.However,intheHorizontalCylinderTankwithEndCaps,thesamelevelof20” wouldshow172.4gallons.

TankwithConeBottom,HorizontalCylinderTankwithEnd
andnottheheightoftheliquid.
Intheabove illustration, 10”ofliquiddoesnot equal100gallons.The10”atthebottom representsariseof62.8gallonswherethechange between10”and20”representsan increase of
109.6gallons.
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UNDERSTANDINGLVCN‐40SERIES StepSix
Example#2(CurrentOutput):intheillustrationsbelow,the4mAsignalissetat0”(0.0gallons)andthe20
mAsignalissetto60”(600.0gallons).IntheVerticalCylindricalTank,40”ofliquidwilloutputacurrentsignal of14.67mA.However,intheHorizontalCylindricalTankwithEndCaps,40”ofliquidwilloutput a current signalof15.41mA.Asimpleloopdisplaysetwith4mA=0gallonsand20mA=600gallonswillshowtwo differentvolumesbaseduponthetankshapeconfiguration.VerticalCylindrical Tankwillshow400.0gallons whileHorizontalCylindricalTankwith
EndCapswillshow428.0gallons.
VerticalCylindricalTank
10”ofliquidwillalwaysbeequalto100gallons
ofliquid(1”=10gallons).
1”ofliquiddoesnotequal10gallons.The10”
HorizontalCylinderTankwithEndCaps
atthebottomrepresents a riseof wherethechange between 10”and20” representsanincreaseof109.6gallons.
62.8gallons
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UNDERSTANDINGLVCN‐40SERIES StepSix
RelaySettings:LVCN‐40SeriesnotonlydisplaysthelevelreadingoftheLVCN‐414,LVCN‐210&LVCN‐318
Seriessensor(HeightorVolume),butLVCN‐40Seriesalsoallowsyoutoadjustthesettingsforrelays.LVCN‐40 SerieswillnotallowchangestoSensorHeightorFill‐Height,justtherelaysettings.
Thesensorconfiguredtoreadinchesofliquidplus 4 highalarmrelays.
Thesensorconfigured to readinchesofliquidplus duplexrelaysandhighandlowalarmrelays.
Thesensorconfiguredtoreadgallonsofliquidplus 2 highalarmand2lowrelays.
Thesensorconfiguredtoreadgallonsofliquidplusan autoemptyrelaysandhighandlowalarmrelays.
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INSTALLATION StepSeven
LVCN‐40Seriesisdesignedfortypicalpanelmountinstallations,eitherlocatedwithinaninstrumentpanelor throughthewallofaNEMAboxenclosure.
PanelMount: The maximumcabledistancebetweenLVCN‐40SeriesandLVCN‐414,LVCN‐210&LVCN‐318 Seriessensoris15’(4.5m).Followthebelow locatednearthesensor:
1. Drill(1)large0.75”(19.1mm)diameterholeinthe
panelforthecableandnipple.
2. Drill (1) small0.25”(6.4mm)diameterhole0.83”
(21.1mm)belowthelargeholethatwillprevent the
installedindicatorfromrotatingoffcenter.
3. Runtheindicatorcablethroughthelargetophole
andlockingnut(ontherearsideofthepanel).
4. Properlyaligntheindicatorwiththeflatgasket
andholesonthepanel.Thenpresstheindicator inplaceagainstthepanel.
stepstoinstalltheindicatorinapanelorNEMAboxenclosure
5. Tightenthelockingnutdownoverthenippleand
routethecablefortermination.
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GETTINGAROUNDLVCN‐40SERIES StepEight
LVCN‐40Seriesfeaturesa6‐digitdisplaywithrelayindicatorsandathree‐buttonuserinterface.Theindicator displaysthemeasuredvalueandrelaystatusoftheconnectedsensor(ifthesensorhasrelaysandtheyare configuredforuse).
Relay1‐4 –Indicateswhenthesensor’srelayis
energized.Note:NotallLVCN‐414seriessensor
modelshaverelays.
o Ifthesensordoesnothaveanyrelays,then
theindicatorswillremainoff.
6‐digitDisplay –Showstheliquidlevelinheight
(inches,cm,feetormeters)orthevolumeof liquid(gallonsorliters).
o Theselectionofheightvs.volumeissetinthe
LVCN‐414‐SW6.0software.
UpButton–Usedtoincreaseasetpointvalue.SelectButton – Used to enter the Menu and
acceptvalues.
DownButton –Usedtodecreaseasetpoint
value.
Note:Toincreasethescrollingspeedofthedisplay,
holddowntheSELECTbuttonwhilesimultaneously
pressingtheUPorDOWNbutton.
EnteringtheMENU:Ifdesired,userscanchangethesensor’srelayALARM,VALVEorPUMPON‐OFFset pointsusingLVCN‐40Series.ToenterthemenuLVCN‐40SeriesMENUfunctions,press andhold theSELECT buttonfor 5 seconds.TheMENUwillthenscrollbetweentheconfiguredPUMP,ALAMRSandRUNmodes. Note:IftherelaysareconfiguredforPUMPSandALARMS,thenbothwillappearinthemenu.Iftherelaysare configuredforAlarmsonly,thenPUMPwillnotappear.IftherelaysareconfiguredforPUMPSonly(alsofor valves),thenALARMSwillnotappear.
Tochangeapumpsetpointvalue,pressSELECTwhenPUMPappears.TochangeanAlarmsetpointvalue,pressSELECTwhenALARMSappear.Toexitthemenuandreturntorunmode,pressSELECTwhenRUNappears.
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GETTINGAROUNDLVCN‐40SERIES StepEight
ChangingaPumpSetPoint:Sensors(LVCN‐414,LVCN‐210&LVCN‐318Series)withrelayshave(1‐4)channels
activeontheLVCN‐40Series.IfafteraccessingtheMENU,PUMPappearsinthedisplay,thenatleast(1)relay isconfiguredforpumporvalvecontrol.Simplexpumpcontrolhas(1)ONand(1)OFFsetting.Duplexpump control(2‐pumps)hasathirdadditionalLAGsetting.Note:Priortomakinganychanges,werecommendthat youwritedownallexistingsetpointvalues.Theexamplebelowhighlightsaduplex pumpsysteminan automaticemptyorautomaticfill operation with (1) LAG,(1)ONand (1) OFFsetpoint.Usethefollowing stepstochangeyoursimplexorduplexpumpcontrolsettings.
AutomaticEmptyOperation
AutomaticFillOperation
TechTips
Neverplacearelaysetpoint(ON,OFF,LAG)attheliquidemptyorliquidfullposition.Youshould
atleastsomedistanceorvolumebufferseparatingthem.Forexample,ina500gallontank,therelay setpointscouldbeplacedat≥10gallonsor≤490gallons.
StepstoChangePumpSet Points
1. HoldSELECTfor5secondstoentertheMENU.
2. PressSELECTwhenPUMPappears.
3. PressSELECTwhenthesetpoint(ON,OFF,LAG)youwantto
changeappears.
4. PresstheUPandDOWNbuttonstoincreaseordecreasethe
setpointtothedesiredvalue.Toscrollfaster,holdSELECT whilepressingUPorDOWN.
5. Toenterthesetpoint,holdSELECTfor2seconds.
6. Tochangeanothersetpoint,pressSELECTwhentheset
pointappears.
7. ToexittheMENU,pressSELECTwhenRUNappears.
have
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GETTINGAROUNDLVCN‐40SERIES StepEight
ChanginganAlarmSetPoint:Sensors(LVCN‐414,LVCN‐210&LVCN‐318Series)withrelayshave(1‐4)
channelsactiveontheLVCN‐40Series.Ifafteraccessing theMENU,ALARMS appearsinthedisplay,thenat least(1) relayisconfiguredasanalarm.TheAlarmsettingsmaybeinanycombinationofLOWand/orHIGH alarms(4‐HIGH,1‐LOW&3‐HIGH,2‐LOW&2‐HIGH,etc.).Note:Priortomakinganychanges,werecommend thatyouwritedownallexistingsetpointvalues.Theexamplebelowhighlightsa2‐LOWand2‐HIGHalarm operationwith(4)setpoints.Usethefollowingstepstochangeyouralarmsettings.
StepstochangeAlarmsettings:
1. HoldSELECTfor5secondstoentertheMENU.
2. PressSELECTwhenALARMSappears.
3. PressSELECTwhenthesetpoint(HIGH2,HIGH1,LOW1,LOW2)youwanttochangeappears.
4. PresstheUPandDOWNbuttons to increaseordecreasethesetpoint to thedesiredvalue.Toscroll
faster,holdSELECTwhilepressingUPorDOWN.
5. Toenterthesetpoint,holdSELECTfor2seconds.
6. Tochangeanothersetpoint,pressSELECTwhenthesetpointappears.
7. ToexittheMENU,pressSELECTwhenRUNappears.
Hints:
Neverplacearelayssetpoint(High1,Low1)attheliquidemptyorliquidfullposition.Youshould
haveatleastsomedistanceorvolumebufferseparatingthem.Forexample,ina 500gallontank,the relaysetpointscouldbeplacedat≥10gallonsor≤490gallons.

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TROUBLESHOOTING StepNine
DisplayDescriptors:Thefollowingarethedisplay’soperationaldescriptors,meaningandcorrectiveaction:
WARMUP
MENU Indicatesthemenuforconfigurationofrelaysetpoints. PUMP PUMPistheidentifierfortherelaysetpointsaffectingPumporValveoperations.
OFF OFFistherelaysetpointthatturnsOFFthepump. ON ONistherelaysetpointthatturnsONthepump. LAG LAGisthesetpointthatturnsONthelagpump.
ALARM AlarmistheidentifierfortherelaysetpointsaffectingAlarmoperations.
HIGH# HIGH#istherelaysetpointthatenergizesahighalarmrelay. LOW# LOW#istherelaysetpointthatenergizesalowalarmrelay.
CHECKWIRES
UPDATEFWREV
WARMUPisseenwhenpowerisfirstappliedtothesensorandLVCN‐40Series.WARMUP
indicatesthatthedisplayiswaitingforthesensortoacquireandsendavalidlevelreading.
NotAllfourwiresareproperlyconnectedtothesensor.Checkthewiringbetweenthe
LVCN‐40Seriesandthelevelsensor.
Theattachedsensorisnotrunningaversionofthefirmware(50.0orhigher)thatis compatiblewithLVCN‐40Series.ConnecttheLVCN‐414,LVCN‐210orLVCN‐318Seriesto
theLVCN‐414‐SW6.0softwareandupdatethefirmware.
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