Omega LVC152, LVU150, LTU-101A, LVF-210A User guide

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INTRODUCTION StepOne
AboutPoweredLevelSwitches:Thismanualcontainsinformationontwoseriesofpoweredlevelswitches;
Ultrasonic(LVU‐150series),TuningFork(LTU‐101Aseries)OpticLeak(LVF‐210Aseries)andCapacitance(LVC‐ 152series).Theswitchesallfeaturetwooutputs:1) a 4 or20mAcurrentswitchand2) a60VA SPSTdry contactrelay.Allfourseriesaremanufacturedwiththermoplastics,includingthecable,makingthem submersiblein design andidealforcorrosiveapplications.PackagetheswitcheswitheitherOmega Engineeringcontrollers(LVCN‐100seriesorLVCN‐120series)orinterfacedirectlytoanothercontrollerorPLC.
TableofContents
Specifications(Common):......................................................................................................................................4
UltrasonicSwitch(LVU‐150Series):...........................................................................................................5
TuningFork(LTU‐101ASeries):..................................................................................................................6
MaintenanceAlarm:......................................................................................................................7
OpticLeakDetection(LVF‐210Aseries):....................................................................................................8
CapacitanceSwitch(LVC‐152Series):......................................................................................................10
SafetyPrecautions:..............................................................................................................................................12
MakeaFail‐SafeSystem:..........................................................................................................................13
Installation:..........................................................................................................................................................14
ThroughWallInstallation:........................................................................................................................14
TopWallInstallation:...............................................................................................................................14
Electrical:..............................................................................................................................................................15
Wiring:..................................................................................................................................................................16
WiringtoaOmegaEngineeringController:.............................................................................................16
WiringtheRelayOutput:.........................................................................................................................17
WiringasaP‐ChannelorN‐ChannelOutput:..........................................................................................18
Maintenance:.......................................................................................................................................................19
Cleaningprocedure:.................................................................................................................................19
LTU‐101ASeriesMaintenanceAlarm:.....................................................................................................19
TestingtheInstallation:...........................................................................................................................20
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SPECIFICATIONS(common) StepTwo
CommonSpecifications:
Orientation: Universal Accuracy:±1mminwater Repeatability:±0.5mminwater Supplyvoltage: 12‐36VDC 12‐30VDC(LTU‐101Aonly) Consumption: 25mAmaximum Contacttype: (1)SPSTrelay Contactrating: 60VA Contactoutput: SelectableNO/NC Processtemp.: F:‐40°to176° C:‐40°to80°
Pressure: 150psi(10bar)@25°C.,derated
@1.667psi(.113bar)per°C.
above25°C. Sensorrating: NEMA6(IP68) Cabletype: 4‐conductor,#22AWG(shielded) Cablelength: 10'(3m)‐Standard 25'(7.6m)or50'(15.2m)‐Special Processmount:3/4"NPT(3/4”G/R) Classification: Generalpurpose Mount.Gasket:FKM(Gversiononly) CEcompliance: EN61326EMC/EN61010‐1safety
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SPECIFICATIONS(ultrasonic) StepTwo
UltrasonicSwitch(LVU‐150series):TheUltrasoniclevelswitchgeneratesa1.5MHzultrasonicwavefroma
miniaturepiezoelectrictransducerlocatedononesideofthegapinitssensingtip.Anotherpiezotransducer locatedontheothersideofthegapactsasamicrophone,pickingupthesound.Whenliquidentersthegapin thesensingtip,theaudiolevelchanges.
LVU‐152‐R&LVU‐153‐R LVU‐150‐R&LVU‐151‐R
LVU‐152‐G‐R&LVU‐153‐G‐R LVU‐150‐G‐R&LVU‐151‐G‐R
Thesensorshouldbeinstalledsothattheliquidwilldripoutofthegapwhenthesensorbecomesdry.
LVU‐150SeriesSpecifications:
Sensormaterial:‐150/‐152:PP ‐151/‐153:PFA
Cablejacketmat’l:‐150/‐152:PP ‐151/‐153:PFA
Configurations:
Part
Number
Length
Material
(body)
Material
(cable)
Cable
Length
LVU‐150‐R Short(3”) Polypropylene Polypropylene 10’ LVU‐150‐G‐R Short(3”) Polypropylene Polypropylene 10’ LVU‐151‐R Short(3”) PFA FEP 10’ LVU‐151‐G‐R Short(3”) PFA FEP 10’ LVU‐152‐R Long(4.5”) Polypropylene Polypropylene 10’ LVU‐152‐G‐R Long(4.5”) Polypropylene Polypropylene 10’ LVU‐153‐R Long(4.5”) PFA FEP 10’ LVU‐153‐G‐R Long(4.5”) PFA FEP 10’
Note:allultrasoniclevelswitchesareavailablewithlongerlengthscableof25’and50’.For25’ofcable,add (‐25)totheendofthepartnumberandfor50’ofcable,add(‐50)totheendofthepartnumber.Example, LVU‐150‐R‐25willhave25’ofcable.
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SENSORINFORMATION(tuningfork) StepThree
TuningForkSwitch(LTU‐101ASeries):TheTuningForkswitchoperatesatanominalfrequencyof400Hz.As
theswitchbecomesimmersedin a liquidorslurry, a correspondingfrequencyshiftoccurs.Whenthe measuredfrequencyshiftreachesthesetpointvalue,theswitchchangesstateindicatingthepresenceofa  liquidorslurrymedium.Foroptimumperformanceandproactivemaintenance,thesensor automatically adjustsforcoating,andifnecessary,outputsapreventativemaintenancealarm.
LTU‐101A‐R
LTU‐101A‐G‐R
Donotsqueezetheforkstogether.Doingsocoulddamageorbreakthesensorandvoidthewarranty.
WhenpoweringuptheLTU‐101Aseries,thestart‐upprocedurerequirestheswitchtocyclethroughawet conditionfor1/2secondinordertodetermineaninitialresonance.
LTU‐101ASeriesSpecifications:
Sensormaterial: PPS(glassfill)  FKMcablegrommet
Maint.alarm: NPNtransistor,10mAmax.
Cablejacketmat’l: PP Cabletype: 5‐conductor,#24AWG
(shielded)
Configurations:
PartNumber Material
(body)
Material
(cable)
Thread
(insidexoutside)
LTU‐101A‐R PolyphenyleneSulfide Polypropylene ¾”NPTx¾”NPT
LTU‐101A‐G‐R PolyphenyleneSulfide Polypropylene ¾”Rx¾”G
Note:alltuningforklevelswitchesareavailablewithlongerlengthscableof25’and50’.For25’ofcable,add (‐25)totheendofthepartnumberandfor50’ofcable,add(‐50)totheendofthepartnumber.Example, LTU‐101A‐R‐25willhave25’ofcable.
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SENSORINFORMATION(tuningfork) StepThree
MaintenanceAlarm(LTU‐101AseriesTuningForkonly):Foroptimumperformanceandproactive
maintenance,thesensorautomaticallyadjustsforcoating,andifnecessary,outputs a preventative maintenancealarm.TheYellowwireis a NPNtransistordesigned to switchwhen a build‐upofmaterial preventsthetuningforkswitchfromoperatingatitsoperationalfrequency.UsetheYellowwire to identify whentheTuningForkswitchrequirescleaning.Towirethemaintenanceoutputwire toanLED,followthe wiringdiagrambelow.TheYellowwireisconnectedtotheLEDanda2.2kΩresistorinseriesandreferenced backtothe(+)ofthepowersupply.
SensorPower
[RED&BLKwires]/36VDCMax. 8±1mADry/22±1mAWet
RelayRating
[GRN&WHTwires]/60VA
MaintenanceAlarm
[YELwire]/NPNTransistor/10mAMax.
TowirethemaintenanceoutputwiretoaPLC,followthewiringdiagrambelow.TheYellowwireisconnected tothePLCinputwitha10kΩresistorparalleltothePLCinputandthe(+)ofthepowersupply.
SensorPower
[RED&BLKwires]/36VDCMax. 8±1mADry/22±1mAWet
RelayRating
[GRN&WHTwires]/60VA
MaintenanceAlarm
[YELwire]/NPNTransistor/10mAMax.
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SPECIFICATIONS(optic) StepTwo
OpticLeakDetectionSwitch(LVF‐210Aseries):TheOpticLeakDetectoruseprinciplesofopticalrefractionto
detectthepresenceorabsenceoffluid.Apulsedinfraredlightbeamisinternallygeneratedby a light emittingdiodeandaimedattheslantedopticaltipofthesensor.Ifthetipisdry,thelightbeambouncesata 90degreeangletoareceivingphototransistor,indicatingadry condition.Ifthetipisimmersedinliquid,the lightbeamwillrefractout into theliquidinsteadofbeingreflected tothephototransistor,indicatingawet condition.
The LVF‐210Aseriesisdesignedasaleakdetectionswitch.Theswitchshouldbeinstalledin
applicationswhereundernormalconditions,itremainsawayfromtheliquidandwillonlycomeinto
contactduringaleak.
LVF‐212A‐R&LVF‐213‐R LVF‐210A‐R&LVF‐211A
‐R
LVF‐212A‐G‐R&LVF‐213‐G‐R LVF‐210A‐G‐R&LVF‐211A‐G‐R
The OpticLeakDetectorcannotdetectthepresence orabsenceofspecularapplicationliquidsthat
reflectlight(suchasmilk),orviscousliquids(suchaspaint)thatformacoatingonthesensortip.
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SPECIFICATIONS(optic) StepTwo
LVF‐210ASeriesSpecifications:
Sensormaterial:‐210A/‐212A:PP ‐211A/‐213A:PFA
Cablejacketmat’l:‐210A/‐212A:PP ‐211A/‐213A:PFA
Configurations:
Part
Number
Length
Material
(body)
Material
(cable)
Cableside
Sensorside
LVF‐210A‐R Short(3”) Polypropylene Polypropylene (3/4”NPT) (3/4”NPT) LVF‐210A‐G‐R Short(3”) Polypropylene Polypropylene (3/4”R) (3/4”R) LVF‐211A‐R Short(3”) PFA PFA (3/4”NPT) (3/4”NPT) LVF‐211A‐G‐R Short(3”) PFA PFA (3/4”R) (3/4”G) LVF‐212A‐R Long(4.5”) Polypropylene Polypropylene (3/4”NPT) (3/4”NPT) LVF‐212A‐G‐R Long(4.5”) Polypropylene Polypropylene (3/4”R) (3/4”R) LVF‐213A‐R Long(4.5”) PFA PFA (3/4”NPT) (3/4”NPT) LVF‐213A‐G‐R Long(4.5”) PFA PFA (3/4”R) (3/4”G)
Note:allopticleakdetectionlevelswitchesareavailablewithlongerlengthscableof25’and50’.For25’of cable,add (‐25)totheendofthepartnumberandfor50’ofcable,add(‐50)totheendofthepartnumber. Example,LVF‐210A‐R‐25willhave25’ofcable.
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SPECIFICATIONS(capacitance) StepTwo
CapacitanceSwitch(LVC‐152series):Thecapacitancelevelswitchgeneratesapulse‐waveradiofrequency
signalfromthecapacitanceelectrodelocatedinthe sensing tipofeachsensor.Whenliquidcomesinto contactwiththe sensing tip,thecapacitanceasmeasuredbythesensorchangesbasedonthe dielectric constantofthe liquid.Theguardcircuitrejectsthenegativeeffectsofcoatingbuildupontheprobeby eliminatingthecoatingsignalpathbetweentheactiveandreferenceelectrodes.
AvoidinstallingtheLVC‐152seriesinmetalfittingsandkeepthesensor6”awayfrommetalobjects.Itis
possibleforalargemetalobjecttoinfluencethesensor’soperation.
LVC‐152‐R
LVC‐152‐G‐R
The sensor’soperationmayvarybasedonthedielectricpropertiesofvariousapplicationliquids.The
LVC‐152seriessensorisfactory‐calibratedtobeusedwithliquidswithadielectricvaluebetween20and
80.Liquidswithadielectricconstantlessthan20willnotbedetectedbyanLVC‐152seriessensor.
TableofCommonDielectricConstants:NOTE:Liquidswithadielectricconstantlessthan20willnotbe detectedbyanLVC‐152serieslevelswitch.
Acetone ....................... 21
Acetoaldehyde ......... 22.2
Acetyl methyl hexyl
ketone ......................... 28
Alcohol .............. 16 to 31
Ammonia ........... 15 to 25
Acetic acid ....... 4.1 to 6.2
Butyl chloride ............ 9.6
Barium chloride ... 9 to 11
Benzene ..................... 2.3
Benzine ...................... 2.3
Barium nitrate ............ 5.6
Bromine ..................... 3.1
Chlorobenzene ... 4.7 to 6
Chlorotoluene ............ 4.7
Chloroform ...... 4.5 to 5.0
Chlorine, liquid ......... 2.0
Carbon tetrachloride . 2.2
Cyan .......................... 2.6
Cyclohexane methanol
................................... 3.7
D.I. Water .................. 20
Ethyl toluene ............. 2.2
Ethyl alcohol .............. 23
Ethylene glycol .......... 37
Ethylene oxide ........... 14
Ethylene dichlo ride
........................... 11 to 17
Ethylene chloride .... 10.5
Ethyl acetate ............. 6.4
Ethyl salicylate ......... 8.6
Ethyl stearate ............ 2.9
Ethyl silicote ............ 4.1
Formic acid ............... 59
Ferric oleate .............. 2.6
Freon ........................ 2.2
Glycerine ................... 47
Glycol ........................ 30
Glycol nitrite ............. 27
Gasoline ............ 2 to 2.2
Hydrochloric acid .... 4.6
Isobutyric acid .......... 2.7
Isobutyl methyl ketone
.................................... 13
Jet fuel ...................... 1.7
Lead carbonate .......... 18
Lead nitrate ............... 38
Methyl salicylate ...... 9.0
Methanol ..................... 33
Methyl alcohol .. 33 to 38 Margarine, liquid
.......................... 2.8 to 3.2
Methyl acetate ............7.3
N-butyl formate ..........2.4
Nitrobenzene ..... 26 to 35
Nitrotoluene ................ 25
Naphthalene ..... 2.3 to 2. 5
Oils, vegetable .................
Oils, mineral .... 2.3 to 2.4
Oils, petroleum .................
Oleic acid ....................2.5
Propane, liquid
......................... 1.8 to 1.9
Potassium nitrat e5.0 t o 5 .9 Potassium chloride ... 5.0
Stearic acid ................ 2.3
Toluene ..................... 2. 4
Trichloroethylene ..... 3.4
Trichloroacetic aci d .. 4.5 Terephthalic acid
.......................... 1.5 to 1.7
Thinner ...................... 3. 7
Urea ........................... 3.5
Vinyl chloride .... 2.8 to 6
Vinyl alcohol .. 1.8 to 2.0
Water, 20°C ............... 80
Water, 100°C ............. 48
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SPECIFICATIONS(capacitance) StepTwo
LVC‐152SeriesSpecifications:
Dielectricrange: >20constants Conductiverange: >100miromhos
Sensormaterial: PP Cablejacketmat’l: PP
Configurations:
Part
Number
Length
Material
(body)
Material
(cable)
Cableside
Sensorside
LVC‐152‐R Long(4.5”) Polypropylene Polypropylene (3/4”NPT) (3/4”NPT) LVC‐152‐G‐R Long(4.5”) Polypropylene Polypropylene (3/4”R) (3/4”G)
Note:allcapacitancelevelswitchesareavailablewithlongerlengthscableof25’and50’.For25’ofcable,add (‐25)totheendofthepartnumberandfor50’ofcable,add(‐50)totheendofthepartnumber.Example, LVC‐152‐R‐25willhave25’ofcable.
TestingTip:TheLVC‐152seriessensorlooksforchangesincapacitancebaseduponthedielectricconstantof theliquid.Althoughwaterhasahighdielectricconstant,thevolumeofa cupofwaterwillnothaveenough changeincapacitancetoswitchthesensorintoawetcondition.Onewaytoincreasethecapacitanceforthe cupofwateristodipyourfingerintothecup.Thevolumeofwaterwithinyourbodywilladdtothewaterin thecupandwillresultinthesensoridentifyingawetcondition.
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SAFETYPRECAUTION StepThree
AboutManual:PLEASEREADTHEENTIREMANUALPRIORTOINSTALLINGORUSINGTHISPRODUCT.This
manualincludesinformationonallmodelsofOmegaEngineeringPoweredLevelSwitches:LVU‐150series, LTU‐101Aseries,LVF‐210AseriesandLVC‐152series.Pleasereferto thepartnumberlocatedonthesensor labeltoverifytheexactmodelwhichyouhavepurchased.
User’sResponsibilityforSafety:OMEGAENGINEERINGmanufacturesawiderangeofliquidlevelswitches andtechnologies.Whileeachofthetheseswitchesaredesignedtooperateinawidevarietyofapplications, itistheuser’sresponsibilitytoselectaswitchmodelthatisappropriatefortheapplication,installitproperly, performtestsoftheinstalledsystem,andmaintainallcomponents.Thefailure to doso could resultin propertydamageorseriousinjury.
ProperInstallationandHandling:Becausethisisanelectricallyoperateddevice,onlyproperlytrainedstaff shouldinstalland/orrepairthisproduct.Use a propersealantwithallinstallations.Neverovertightenthe sensorwithinthefitting,beyondamaximumof80inch‐poundstorque.Alwayscheckforleakspriortosystem start‐up.
MaterialCompatibility: The LVU‐150seriesandLVF‐210Aseriessensorsareavailableintwodifferent wettedmaterials.ModelsLVU‐150,LVU‐152,LVF‐210AandLVF‐212AaremadeofPolypropylene(PP). ModelsLVU‐151,LVU‐153,LVF‐211AandLVF‐213AaremadeofPerfluoroalkoxy(PFA).TheLTU‐101Aseriesis madeofPPS(40%glassfilled)andtheLVC‐152seriesismadeofPP.Makesurethatthemodelyouhave selectediscompatiblewiththeapplication liquid. Todeterminethechemicalcompatibilitybetweenthe sensoranditsapplicationliquids,refertoanindustryreferencesuchastheCompassCorrosion.
WiringandElectrical:Thesupplyvoltageusedtopowerthesensorshouldneverexceedamaximumof36 voltsDC(30VDCforLTU‐101Aseries).Electricalwiringofthesensorshouldbeperformedinaccordancewith allapplicablenational,state,andlocalcodes.
Flammable,ExplosiveandHazardousApplications:DONOTUSETHELVU‐150SERIES,LTU‐101ASERIES,
LFV‐210ASERIESorLVC‐152SERIESGENERALPURPOSESWITCHINHAZARDOUSLOCATIONS.
Warning
Theratingfortherelayis60VA.
Omega Engineering’s powered level switches are not recommended for use with electrically charged application
liquids.For most reliable operation, the liquid beingmeasuredmayneedto be electrically
grounded.
Alwaysinstall the¾”FKMgasket withallversionsofthe poweredsensorswith metric(G)threads.The metric(G)threadedversionwillnotsealunlessthegasketisinstalled.
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SAFETYPRECAUTION StepThree
MakeaFail‐SafeSystem:Designa fail‐safesystemthataccommodatesthepossibilityofswitchand/orpower
failure.OMEGAENGINEERINGrecommendstheuseofredundantbackupsystemsandalarmsinaddition to the primary system.Adding a redundanthighlevelfloatswitch to the systemis a costeffectivemeansto preventcostlytankoverflows.
Allofthepoweredlevelsensorshaveasingleinternalrelay.Thenormallyopen(NO)ornormallyclosed(NC) operationisuserselectedbasedonthedesiredsystemcontrol.Alwaysdesignafail‐safesystemthat accommodatesforthepossibilityoffunctionaland/orpowerfailure to theinstrument.The"normal"relay stateiswheretherelaycoilisde‐energizedandtherelayindicatorisOFF.Therefore,ifpoweriscutOFFtothe switchitwillde‐energizetherelay.Makesurethatthede‐energized state isthesafe state inyoursystem design.Assuch,ifswitchpowerislost,apumpwillturnOFFifitisconnectedtothenormallyopensideofthe relay.
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INSTALLATION StepFour
ThroughWallInstallation:OmegaEngineering’s
poweredlevelswitchesmaybeinstalledthroughthe top,sideorbottomof a tankwall.Thesensorhas male3/4"NPT(R/G)threadsoneithersideof a 15/16"wrenchflat.Thisenablestheuser to select the sensor’s mounting orientation, installedoutside ofthetankin,orinsideofthetankout.
TopWallInstallation:Thepoweredlevelswitchesmaybeinstalledthroughthetopwallofatank.Omega Engineering’sleveltrackmountingsystemLVM‐10seriesisanin‐tankfittingwhichenablesuserstoinstallup tofourOMEGAENGINEERINGsensorsofanytechnology,toanydepth,alongtheentirelengthoftrack.The LVM‐10seriesmaybeinstalledthroughthetopwallofanytankusingastandard2"NPTtankadapter.Ifno tanktopinstallationisavailable,OmegaEngineering'ssidemountbracket,LVM‐30,enablestheLVM‐10series tobeinstalleddirectlytothesidewallofatank.DonotusethePFAbodiedsensorswithLVM‐10series.
OmegaEngineering’sLVM‐50seriesleveltrackmountingsystemisanin‐tank fitting whichenablesusers to installoneOMEGAENGINEERINGsensor,ofanytechnology, to a specificdepth.TheOmegaEngineering sensormaybeinstalledontothe3/4"NPTadapterattheendoftheLVM‐50series.TheLVM‐50seriesmaybe installedthroughthetopwallofanytankusinga standard2"NPTtankadapter.OmegaEngineering'sside mountbracket,modelLVM‐30,mayalsobeusediftopwallinstallationisnotavailable.
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ELECTRICAL StepFive
SupplyVoltage:Thesupplyvoltagetothepoweredlevelswitchshouldneverexceedamaximumof36VDC
(30VDCwithLTU‐101Aseries).OmegaEngineeringcontrollershaveabuilt‐in13.5VDCpowersupplywhich providespowertoallofOmegaEngineering’selectricallypoweredsensors.Alternativecontrollersandpower supplies,with a minimumoutputof12VDCup to a maximumoutputof36VDC (30 VDCwithLTU‐101A series),mayalsobeusedwiththepoweredlevelswitch.
RequiredCableLength:Determinethelengthofcablerequiredbetweenthepoweredlevelswitchandits pointoftermination.Allowenoughslack toensuretheeasyinstallation,removaland/ormaintenanceofthe sensor.Thecablelengthmaybeextendeduptoa maximumof1000feet,usingawell‐insulated,14 to20 gaugeshieldedfourconductorcable.
WireStripping:Usinga10gaugewirestripper,carefullyremovetheouterlayer
ofinsulationfromthelast1‐
1/4"ofthesensor'scable.Unwrapanddiscardtheexposedfoilshieldfromaroundthesignalwires,leaving thedrainwireattachedifdesired.With a 20gaugewirestripper,removethelast1/4"ofthecolored insulationfromthesignalwires.
SignalOutputs
(Currentsensing):Thestandard
methodusedbyOmegaEngineeringcontrollers;this technologyusesonlytwowires(RedandBlack).The sensordraws5mAwhenitisdry(8mAwithLTU‐101A series),and22mAwhenwet.NC/NOstatusmustbe setbythecontroller.TheWhiteandGreenwiresare notused.
SignalOutput(Relayswitching):Allowsthesensortoswitchasmallloadonoroffdirectly,usinganinternal 1Arelay(60VAC/60VDC).Thesensorusestherelayandfeatures4wires(red,black,whiteandgreen)anda shieldwire.TheNO/NCstatusisset bythepolarityofthevoltagefeedingtheredandblackwires.Thegreen wireisthe common fortherelayandthewhitewireis the NOorNC,dependingonthepolarityofredand black.
NormallyOpenWiring:
NormallyClosedWiring:
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WIRING StepSix
WiringtoaOMEGAENGINEERINGController LVCN‐120SeriesController(4or20mAoutput):
LVCN‐120Shown
LVCN‐100SeriesController(4or20mAoutput): LVCN‐20shown
SwitchingInductiveLoads:Theuseof suppressors(snubbers)isstronglyrecommendedwhenswitching inductiveloadstopreventdisruptingthemicroprocessor’soperation.Thesuppressorsalsoprolongthelifeof therelaycontacts.SuppressioncanbeobtainedwithacatchdiodeforDCcircuitsandaresistor‐capacitor(RC) forACcircuits.
CatchDiode
Alwaysusestepperrelaysbetweenthesensorandexternalloads.
ForDCcircuitsuseacatchdiodesuchas1N4148,shownonleft.
RefertothefollowingcircuitsforRCnetworkassemblyandinstallation:
ChooseRandCasfollows:
R:0.5to1OhmsforeachvoltacrossthecontactsC:0.5to1μFforeachampthroughclosedcontacts
Notes:
1. Usecapacitorsratedfor250VAC.
2. RCnetworksmayaffectloadreleasetimeofsolenoidloads.Check
toconfirmproperoperation.
3. InstalltheRCnetworkatthemetersrelayscrewterminals.AnRC
networkmayalsobeinstalledacrosstheload.Experimentforbest results.
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WIRING(continued) StepSix
WiringtheRelayOutput:Thesensorrequires12‐36VDC(30VDCmax.forLTU‐101Aseries)powerto
operate the sensorandswitch the relay.Allillustrationsbelowidentify a Dryswitch state asthenormal positionoftherelay.
SwitchingaNormallyOpenDCLoad:
TheRedwireconnects
toPositive(+)ofthepower
supplyandtheBlackwireconnects to Negative (‐). TheLOADcanbeattached to eithertheGreenor Whitewires.Completethecircuitbyconnectingthe Green to (+)VDC power orWhite to (‐) VDC power (seeillustrationbelow).
SensorPower
[RED&BLKwires]/36VDCMax. 5±1mADry/22±1mAWet 8±1mADry(LTU‐101Aseriesonly)
SwitchingaNormallyClosedDCLoad:
TheBlackwireconnects to Positive(+)ofthepower supplyandtheRedwireconnectstoNegative(‐).The LOADcanbeattachedto eithertheGreenorWhite wires.CompletethecircuitbyconnectingtheGreen to(+)VDCpowerorWhiteto
(‐)VDCpower(see
illustrationbelow).

RelayRating
[GRN&WHTwires]/60VA
SwitchingaNormallyOpenACLoad:
TheRedwireconnectstoPositive(+)oftheDCpower supplyandtheBlackwireconnects to Negative (‐). TheLOADcanbeattachedtotheGreenwireandthe HotoftheVACpower.ConnecttheWhitetothe Neutralof
theVACpower(seeillustrationbelow).
SensorPower
[RED&BLKwires]/36VDCMax.
SwitchingaNormallyClosedACLoad:
TheBlackwireconnects to Positive(+)oftheDC powersupplyandtheRedwireconnectstoNegative (‐).TheLOADcanbeattachedtotheGreenwireand theHotoftheVACpower.Connectthe NeutraloftheVACpower(seeillustrationbelow).
RelayRating
[GRN&WHTwires]/60VA 5±1mADry/22±1mAWet 8±1mADry(LTU‐101Aseriesonly)
Whitetothe
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WIRING(continued) StepSix
Wiringas a P‐Channelor N‐Channeloutput:ThesensorcanbesubstitutedforeitheraP‐Channel(PNP,
sourcing)outputoraN‐Channel(NPN,sinking)output.
NormallyOpenDCLoadasaP‐ChannelOutput:
TheRedwireconnects to Positive(+)ofthe power supplyandtheBlackwireconnects to Negative (‐). TheGreenwireisjumped totheRedwirewhilethe Whitewireis connected to theLOAD.Jumperthe LOADtotheNegative(‐)tocompletethecircuit.
SensorPower
[RED&BLKwires]/36VDCMax. (30VDCMax.forLTU‐101Aseries) 5±1mADry/22±1mAWet 8±1mADry(LTU‐101Aseriesonly)
NormallyClosedDCLoadasaP‐ChannelOutput:
TheBlackwireconnects to Positive(+)ofthepower supplyandtheRedwireconnectstoNegative(‐).The Greenwireisjumped to theBlackwirewhilethe Whitewireis connected to theLOAD.Jumperthe LOADtotheNegative(‐)tocompletethecircuit.
RelayRating
[GRN&WHTwires]/60VA
NormallyOpenDCLoadasaN‐ChannelOutput:
TheRedwireconnects to Positive(+)ofthe power supplyandtheBlackwireconnects to Negative (‐). TheWhitewireisjumpedtotheBlackwirewhilethe Greenwireisconnected to theLOAD.Jumperthe LOADtothePositive(+)tocompletethecircuit.
NormallyClosedDCLoadasaN‐ChannelOutput:
TheBlackwireconnects to Positive(+)ofthepower supplyandtheRedwireconnectstoNegative(‐).The WhitewireisjumpedtotheRedwirewhiletheWhite wireisconnectedtotheLOAD.JumpertheLOAD to thePositive(+)tocompletethecircuit.
SensorPower
[RED&BLKwires]/36VDCMax.
RelayRating
[GRN&WHTwires]/60VA (30VDCMax.forLTU‐101Aseries) 5±1mADry/22±1mAWet 8±1mADry(LTU‐101Aseriesonly)
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MAINTENANCE StepSeven
General:Thepoweredlevelswitchrequiresnoperiodicmaintenanceexceptcleaningasrequired.Itisthe
responsibilityoftheusertodeterminetheappropriatemaintenanceschedule,basedonthespecific characteristicsoftheapplicationliquids.
Cleaningprocedure:
1. Power:Makesurethatallpowertotheswitch,controllerand/orpowersupply
isdisconnected.
2. Switchremoval: In allthrough‐wallinstallations,makesurethatthetankisdrainedwellbelowthe
sensorpriortoremoval.Carefully,removethesensorfromtheinstallation.
3. Cleaningtheswitch:Use asoftbristlebrushandmilddetergent,carefullywash thelevel switch.Do
not
useharshabrasivessuchassteelwoolorsandpaper,whichmightdamagethesurfacesensor.Do
notuseincompatiblesolventswhichmaydamagethesensor'sPP,PFA,PVDForPPSplasticbody.
4. Sensorinstallation:FollowtheappropriatestepsofinstallationasoutlinedintheInstallation.
MaintenanceOutputtoLED(LTU‐101Aseries only):
Towire the maintenanceoutputwire to anLED, followthewiringdiagrambelow.TheYellowwireis connectedtotheLEDanda2.2kΩ resistorinseries andreferencedbacktothe(+)ofthepowersupply.
MaintenanceOutputtoPLC(LTU‐101Aseries only):
Towirethemaintenanceoutputwire to aPLC,follow thewiringdiagrambelow.TheYellowwireis connected to thePLCinputwith a 10 kΩ resistor parallel to thePLCinputandthe(+)ofthe power supply.
SensorPower
[RED&BLKwires]/30VDCMax. 8±1mADry/22±1mAWet
RelayRating
[GRN&WHTwires]/60 VA
 
MaintenanceAlarm
[YELwire]/NPNTransistor/10mAMax.
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MAINTENANCE(continued)StepSeven
Testingtheinstallation:
1. Power:Turnonpowertothecontrollerand/orpowersupply.
2. Immersingtheswitch:Immersethesensingtipinitsapplicationliquid,byfillingthetankuptothe
switchespointofactuation.Analternatemethodistoholdacupfilledwithliquidup totheswitch'stip.
3. Test:Withtheswitchbeingfluctuatedbetweenwetanddrystates,theswitchindicatorlightinthe
controllershouldturnonandoff.Ifthecontrollerdoesn'thaveaninputindicator,useavoltmeteror ammetertoensurethattheswitchproducesthecorrectsignal(seebelow).
4. Pointofactuation: Observe thepointatwhichtherisingorfallingfluidlevelcausestheswitch to
changestate,andadjusttheinstallationoftheswitchifnecessary.
Example:TestingtheLVU‐150serieswithaMultimetersettoreadcurrent(mA).WhenwiredNO[Redto(+)], themeterwillread5mA,±1mAwhendryandwillread20mA,±1mAwhenwet.
Example:TestingtheLVU‐150serieswithamultimetersettoreadresistance(ohms).WhenwiredNO[Redto (+)],themeterwillreadO.Lwhendryandwillreadsomesmallamountofresistance(ex.0.2Ohms)whenwet.
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