Omega KHRA, KHLVA, KHA User guide

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POLYIMIDE FILM INSULATED FLEXIBLE HEATERS

KHRA/KHLVA/KHA Series

U Rated Up to

200°C (392°F)

U Etched Foil Design U 0.010" Max Thickness

2.5, 5, or 10 Watts/in2

115, 230† and 28V

U U Optional Pressure-

Sensitive Adhesive (PSA)

Speciﬁcations

Operating Temperature:

-56 to 200°C (-70 to 392°F) for heaters without pressure sensitive adhesive (PSA). Maximum operating temperature for heaters with pressure sensitive adhesive is 120°C (248°F) Maximum Thickness: 0.010" except at lead wire exit

Wattage: 2.5, 5 or 10 W/in Leads: PTFE insulated (UL 1180),

12" (305 mm) long (wire gauge varies with heater)

Dielectric Strength: 1250 Vac Minimum Bending Radius: 0.032"

†

Most sizes available in 230V.

Consult heaters sales and engineering.

KHLVA Series, Rectangular, 28 Volts

Without PSA Model No.

KHLVA-0502/(*) KHLVA-0502/(*)-P KHLVA-0504/(*) KHLVA-0504/(*)-P KHLVA-101/(*) KHLVA-101/(*)-P KHLVA-102/(*) KHLVA-102/(*)-P KHLVA-103/(*) KHLVA-103/(*)-P KHLVA-104/(*) KHLVA-104/(*)-P KHLVA-105/(*) KHLVA-105/(*)-P KHLVA-202/(*) KHLVA-202/(*)-P KHLVA-203/(*) KHLVA-203/(*)-P KHLVA-204/(*) KHLVA-204/(*)-P KHLVA-205/(*) KHLVA-205/(*)-P KHLVA-303/(*) KHLVA-303/(*)-P

With PSA Model No.

KHLVA-0502

KHLVA-105

KHLVA-0504 KHA-108

Smaller than actual size

Polyimide ﬁlm insulated heaters are available in a variety of shapes, sizes, and wattages. Wattage ratings are 2.5, 5, or 10 W/in

at 115, 230† or 28V

Polyimide film offers a high degree of resistance to chemicals,

Flexable nature can fit into Intrinsic voids & can be applied very Easily.

KHRA Series, Round, 115 Volts

To Order

Total Wattage for

Without PSA Model No.

KHRA-2/(*) KHRA-2/(*)-P KHRA-3/(*) KHRA-3/(*)P KHRA-4/(*) KHRA-4/(*)-P KHRA-5/(*) KHRA-5/(*)-P KHRA-6/(*) KHRA-6/(*)-P KHRA-8/(*) KHRA-8/(*)-P KHRA-10/(*) KHRA-10/(*)-P KHRA-12/(*) KHRA-12/(*)-P

Comes complete with operator’s manual. * Insert watt density: “2” for 2.5 W/in2, “5” for 5 W/in2 or “10” for 10 W/in2.

Note: Heaters are available in only the watt densities where total wattage is indicated. Ordering Example: KHLVA-104/5-P, 1 x 4" (2.5 x 10 cm), 28V, 5 W/in2 Polyimide ﬁlm heater

with PSA.

Width,

in (cm)

With PSA Model No.

Length,

in (cm)

Diameter

in (cm)

2 (5) — 31.4

3 (8) 35.3 70.7 4 (10) 62.8 126 5 (13) 98.2 196 6 (15) 141 283 8 (20) 251 503

10 (25) 393 785 12 (30) 565 1131

Total Wattage for Watt Density

2.5 W/in

0.5 (1) 2 (5) — 5 10

0.5 (1) 4 (10) 5 10 20 1 (3) 1 (3) — 5 10 1 (3) 2 (5) 5 10 20 1 (3) 3 (8) 7.5 15 30 1 (3) 4 (10) 10 20 40 1 (3) 5 (13) 12.5 25 50 2 (5) 2 (5) 10 20 40 2 (5) 3 (8) 15 30 60 2 (5) 4 (10) 20 40 80 2 (5) 5 (13) 25 50 100 3 (8) 3 (8) 22.5 45 90

5 W/in

Watt Density

10 W/in

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Typical construction consists of an etched foil element of 0.001" thickness, which is encapsulated between two layers of 0.002"

For rectangular heaters, lead wires exit centrally from the width (W) side. Leads exit round heaters radially.

Polyimide ﬁlm.

KHA Series, Rectangular, 115 Volts

To Order

Without PSA Model No.

— KHA-102/(*)-P KHA-103/(*) KHA-103/(*)-P KHA-104/(*) KHA-104/(*)-P KHA-105/(*) KHA-105/(*)-P KHA-106/(*) KHA-106/(*)-P KHA-108/(*) KHA-108/(*)-P KHA-110/(*) KHA-110/(*)-P KHA-112/(*) KHA-112/(*)-P KHA-202/(*) KHA-202/(*)-P KHA-203/(*) KHA-203/(*)-P KHA-204/(*) KHA-204/(*)-P KHA-205/(*) KHA-205/(*)-P KHA-206/(*) KHA-206/(*)-P KHA-208/(*) KHA-208/(*)-P KHA-210/(*) KHA-210/(*)-P KHA-212/(*) KHA-212/(*)-P KHA-303/(*) KHA-303/(*)-P KHA-304/(*) KHA-304/(*)-P KHA-305/(*) KHA-305/(*)-P KHA-306/(*) KHA-306/(*)-P KHA-308/(*) KHA-308/(*)-P KHA-310/(*) KHA-310/(*)-P KHA-312/(*) KHA-312/(*)-P KHA-404/(*) KHA-404/(*)-P KHA-405/(*) KHA-405/(*)-P KHA-406/(*) KHA-406/(*)-P KHA-408/(*) KHA-408/(*)-P KHA-410/(*) KHA-410/(*)-P KHA-412/(*) KHA-412/(*)-P KHA-505/(*) KHA-505/(*)-P KHA-506/(*) KHA-506/(*)-P KHA-508/(*) KHA-508/(*)-P KHA-510/(*) KHA-510/(*)-P KHA-512/(*) KHA-512/(*)-P KHA-606/(*) KHA-606/(*)-P KHA-608/(*) KHA-608/(*)-P KHA-610/(*) KHA-610/(*)-P KHA-612/(*) KHA-612/(*)-P KHA-808/(*) KHA-808/(*)-P KHA-810/(*) KHA-810/(*)-P KHA-812/(*) KHA-812/(*)-P KHA-1010/(*) KHA-1010/(*)-P KHA-1012/(*) KHA-1012/(*)-P KHA-1212/(*) KHA-1212/(*)-P

Comes complete with operator’s manual. * Insert watt density: “2” for 2.5 W/in2, “5” for 5 W/in2 or “10” for 10 W/in2.

Note: Heaters are available in only the watt densities where total wattage is indicated.

With PSA Model No.

Width,

in (cm)

Length,

in (cm)

1 (3) 2 (5) — 30 1 (3) 3 (8) — 30 1 (3) 4 (10) 20 40 1 (3) 5 (13) 25 50 1 (3) 6 (15) 30 60 1 (3) 8 (20) 40 80 1 (3) 10 (25) 50 100 1 (3) 12 (30) 60 120 2 (5) 2 (5) 20 40 2 (5) 3 (8) 30 60 2 (5) 4 (10) 40 80 2 (5) 5 (13) 50 100 2 (5) 6 (15) 60 120 2 (5) 8 (20) 80 160 2 (5) 10 (25) 100 200 2 (5) 12 (30) 120 240 3 (8) 3 (8) 45 90 3 (8) 4 (10) 60 120 3 (8) 5 (13) 75 150 3 (8) 6 (15) 90 180 3 (8) 8 (20) 120 240 3 (8) 10 (25) 150 300

3 (8) 12 (30) 180 360 4 (10) 4 (10) 80 160 4 (10) 5 (13) 100 200 4 (10) 6 (20) 120 240 4 (10) 8 (20) 160 320 4 (10) 10 (25) 200 400 4 (10) 12 (30) 240 480 5 (13) 5 (13) 125 250 5 (13) 6 (15) 150 300 5 (13) 8 (20) 200 400 5 (13) 10 (25) 250 500 5 (13) 12 (30) 300 600 6 (15) 6 (15) 180 360 6 (15) 8 (20) 240 480 6 (15) 10 (91) 300 600 6 (15) 12 (91) 360 720 8 (20) 8 (20) 320 640 8 (20) 10 (25) 400 800 8 (20) 12 (30) 480 960

10 (25) 10 (91) 500 1000 10 (25) 12 (30) 600 1200 12 (30) 12 (30) 720 1440

Pressure sensitive adhesive (PSA) is available as an option. The heaters can also be mechanically clamped or epoxy mounted by the user.

Total Wattage for Watt Density

5 W/in

10 W/in

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SIDE PAD STYLE

LENGTH

BOTTOM PAD STYLE

LENGTH

LENGTH TO PAD

STANDARD LENGTH: 12

WIRE LENGTH

STANDARD THICKNESS: .060

OUTLET THICKNESS

WIRES: UL 1180, STRANDED, GAUGE VARIES BASED ON HEATER, PTFE INSULATED

WIDTH

LENGTH

WATT

DENSITY

WIDTH TO PAD

VOLTAGE

BACKING

WIDTH

STANDARD THICKNESS: .010

THICKNESS

OPTIONAL PRESSURE SENSITIVE ADHESIVE (PSA) 3M 468MP OR EQUIVALENT TYPICALLY 0.001" THICK

PSA

WIDTH

TO PAD

WIRE

LENGTH

THICKNESS

OUTLET

THICKNESS

WIDTH

STANDARD LENGTH: 12.00

WIRE LENGTH

WIRES: UL 1180, STRANDED, GAUGE VARIES BASED ON HEATER, PTFE INSULATED

OPTIONAL PRESSURE SENSITIVE ADHESIVE (PSA) 3M 468MP OR EQUIVALENT TYPICALLY 0.001" THICK

WIDTH

LENGTH

WATT

DENSITY

VOLTAGE

BACKING

PSA

LENGTH TO PAD

STANDARD THICKNESS: .060

OUTLET THICKNESS

STANDARD THICKNESS: .010

THICKNESS

WIRE

LENGTH

THICKNESS

OUTLET

CIRCLE STYLE

STANDARD THICKNESS: .060

OUTLET THICKNESS

STANDARD LENGTH: 12

WIRE LENGTH

WIRES: UL 1180, STRANDED, GAUGE VARIES BASED ON HEATER, PTFE INSULATED

DIAMETER

WATT

DENSITY

STANDARD THICKNESS: .010

THICKNESS

OPTIONAL PRESSURE SENSITIVE ADHESIVE (PSA) 3M 468MP OR EQUIVALENT TYPICALLY 0.001" THICK

DIAMETER

VOLTAGE

PSA

BACKING

WIRE

LENGTH

THICKNESS

OUTLET

THICKNESS

Fill this form with details required to quote this heater. Scan & email this Form to [email protected]

If you have specific geometry requirements, you may also create and attach your own drawing.

Minimum order of $1000

NOTES:

CONSTRUCTION: POLYIMIDE MATERIAL ENCASING AN INCONEL 600 RESISTIVE FOIL ELEMENT

OPERATING TEMP (WITHOUT PSA): -56

OPERATING TEMP (WITH PSA): -40 MINIMUM BENDING RADIUS: 0.032"

3. DIELECTRIC STRENGTH: 1250 VAC FOR 1 SEC

4. WATT DENSITY TOLERANCE:

10%

C TO -200

C TO 120

TITLE:

POLYIMIDE CUSTOM HEATER

TEMPLATE.

SIZE

NO.

080-0012

REV

Page 4

CUSTOM'POLYIMIDE'HEATER QUOTATION'FORM'

Tel:'800-826-6342 E-mail:'[email protected]

FILL!Dimensional!sketch!from!reverse!side!

Name:__________________________________________________________________________!

Company:!_______________________________________________________________________!

Address:!________________________________________________________________________!

State/Province:__________________________________!! Zip/Postal Code:!__________________!

Phone: _______________________________ E-mail: ___________________ Fax:!____________

1) What!is! the! application?!______________________________________________________

2) Material!to! be! heated: _______________________________________________________

3) Quantity!required?!__________________________________________________________

4) Will!this! be! a!one-time!order!or!recurring!order? __________________________________

5) Other!instrumentation!to!be!quoted:! ___________________________________________

6) Testing!or!other!required!documentation:! _______________________________________

7) Lead-time!constrained:!______________________________________________________

All custom heaters are non-returnable and PO cannot be canceled.

omega.com - email: [email protected]