Omega STR, HPL User guide

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User’s Guide
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HOT PLATES, STIRRERS,
and STIRRER HOT PLATES
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OMEGAnet®Online Service Internet e-mail
Servicing North America:
U.S.A.: Omega Engineering, Inc., One Omega Drive, P.O. Box 4047
ISO 9001 Certified Stamford, CT 06907-0047 USA
Toll Free: 1-800-826-6342 TEL: (203) 359-1660 FAX: (203) 359-7700 e-mail: [email protected]
Canada: 976 Bergar
Laval (Quebec), Canada H7L 5A1 Toll-Free: 1-800-826-6342 TEL: (514) 856-6928 FAX: (514) 856-6886 e-mail: [email protected]
For immediate technical or application assistance:
U.S.A. and Canada: Sales Service: 1-800-826-6342/1-800-TC-OMEGA
Customer Service: 1-800-622-2378/1-800-622-BEST Engineering Service: 1-800-872-9436/1-800-USA-WHEN
Mexico: En Español: 001 (203) 359-7803 FAX: (001) 203-359-7807
®
®
®
Servicing Europe:
Benelux: Managed by the United Kingdom Office
Toll-Free: 0800 099 3344 TEL: +31 20 347 21 21 FAX: +31 20 643 46 43 e-mail: [email protected]
Czech Republic: Frystatska 184
733 01 Karviná, Czech Republic Toll-Free: 0800-1-66342 TEL: +420-59-6311899 FAX: +420-59-6311114 e-mail: [email protected]
France: Managed by the United Kingdom Office
Toll-Free: 0800 466 342 TEL: +33 (0) 161 37 29 00 FAX: +33 (0) 130 57 54 27 e-mail: [email protected]
Germany/Austria: Daimlerstrasse 26
D-75392 Deckenpfronn, Germany Toll-Free: 0 800 6397678 TEL: +49 (0) 7059 9398-0 FAX: +49 (0) 7056 9398-29 e-mail: [email protected]
United Kingdom: OMEGA Engineering Ltd.
ISO 9001 Certified One Omega Drive, River Bend Technology Centre, Northbank
Irlam, Manchester M44 5BD England Toll-Free: 0800-488-488 TEL: +44 (0)161 777-6611 FAX: +44 (0)161 777-6622 e-mail: [email protected]
It is the policy of OMEGA Engineering, Inc. to comply with all worldwide safety and EMC/EMI regulations that apply. OMEGA is constantly pursuing certification of its products to the European Ne Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification
The information contained in this document is believed to be correct, but OMEGA accepts no liability for any errors it contains, and reserves the right to alter specifications without notice. WARNING: These products are not designed for use in, and should not be used for, human applications.
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ThismanualissuitablefortheuseoftheseriesproductsofHotplatesandStirrers describedinthefollowingtable:
Model
Body Material Function
PlateDimension (mm)
Plate Material
Wattage (W)
Control Mode
  
HPL-11 HPL-13
Metal HeatOnly 160x160 Ceramic 550Digital Metal HeatOnly 300x300 Ceramic 1800Digital
  
  
STR-11 STR-12
Metal StirOnly Ceramic 50 Analog Metal StirOnly Ceramic 50 Analog
 
 
  
  
STR-11H STR-11HD STR-12H STR-12HD
Metal Heat&Stir Ceramic Digital Metal Heat&Stir Ceramic Digital Metal Heat&Stir Ceramic Digital Metal Heat&Stir Ceramic Digital
  
  
HPL-12
PTFE HeatOnly Ceramic Digital
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BEFOREUSE:
Pleasereadthefollowinginstructions:
Read the Manual first before operating
the instrument
For indoor use only
Check the integrity of the unit before you plug into the power outlet!
Use in a well-ventilated area and away from any flammable objects
Do not turn on the unit without any containers or the container without any liquids on the top of the plate
Do not use bottle other than beakers for
heating
Do not remove any objects when the unit in use
Warning
ALL UNITS MUST BE GROUNDED
Checkthelinesupplyissufficienttomeetthepowerrequirementoftheunit!
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Overview
Hotplatesandstirrerarecommonlyusedinthelabforheatingandmixingsolution.For safetyreasons,ourproductsareequippedwithoverheatedhardwareandhotwarningvia indicatorandappropriatelabels.
Figure1–4showthefrontpanelandrearpowersocketdiagramsofthehotplates,stirrer andstirrerhotplates.TherearefourLEDindicatorsinthestirrerhotplates,twointhe stirrersandthreeinhotplates.Theindicatorsareimportantforuserstoknowthe operationstatustosafelyandappropriatelyusetheunits:
PowerLED:whenthePowerLEDon,itindicates startingtheheatand/orstirprocess.
HEATLED:Whenturningtheheatknob,theHeatLEDwillbeon,indicatingtheheatprocess begins.
HOTLED:TheLEDisusedtoindicatetheHOTstatusofthehotplates.Whenthe temperatureisabove
STIRLED:Whenturningthestirknob,theLEDison,indicatingthestirprocessbegins.
50˚C,theHOTLEDisalwaysoneventheunithasbeenturnedoff.
theunitconnectingtopowerlineand
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1
23
Figure1:ThefrontviewofSTR‐11HD(StirrerHotplate).1Microcrystalplate2 Temperaturecontrol3Stirrercontrol
1
23
Figure2:ThefrontviewofSTR‐IID(StirrerHotplate).1Microcrystalplate 2Temperaturecontrol3Stirrercontrol
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Figure3:TheFasciaoftheSTR‐IIH
Figure4:ThefasciaoftheSTR‐IIH
Figure5:ThefasciaoftheSTR‐11HD:3Stirrerknob;2MainKnobwithpush function;1LEDDisplay
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Operation
WARING:DONOTPLACETHEMACHINEINADRAFTYAREATOAVOIDTHEEFFECTOFTHE ENVIRONMENTALTEMPERATUREONTHETEMPERATURECONTROLOFPLATEAND/OR SOLUTIONS!
Forheating
1.Placethebeakersorothercontainers(DONOTUSEBOTTLESOROTHERGLASSWARES EXCEPTBEAKERANDGLASSWARESKNOWNASSAFEIN
liquids(DONOTPUTEMPTYCONTAINERSONTHETOPPLATEOFTHEHOTPLATES!)first. Trytoavoidplacingcoldliquidsdirectlytothehotplateswhenthetopofthehotplateis HOT.
THEHEATINGPROCESS!)with
2.Turningtheheatknobtothedesiredtemperature.AndthePower,HEAT indicatingtheheatingbegins.Whenthetemperaturereaches50˚C,theHOTLEDstartstobe ON.Donottrytotouchthecontainersandtheunitinthistime.
3.Alwaysusestirrerfortheheatingofviscousliquids.Theviscousliquidcanhavethe thermalinsulatedeffects,causingsuddenburstoftheliquidandeventhebreakageofthe beakers.Makesurethattheliquidsarestirredinthecorrectwayandmonitortheprocess toavoidanyaccident.
4.Whentheheatprocesscomplete,turnofftheunitandwaituntiltheHOTLED Donottrytotakethebeakersimmediately!
5.Unplugthepowercordafteruse!
Forstirring
1.Placethestirrerbarintotheliquid–usetheappropriateandnormalcylindershape stirrerbartogainthemaximumstirringeffect.
2.Turningthestirringknobtogain beon.Withourspecialdesign,thestirringwilloccuratslightlydelaytimetominimizethe disengagingmovementofthestirbar.Trynottoturntomaximumspeedtoavoidspillingof thesolutionduetothevigorous Trytousethestandardbarfirstandchangingtolongerstirbarifneeded.Trytoadjustthe speedwithvariousstirbarstoavoidthedisengagement.
theoptimumstirringeffect.Inthistime,theStirLEDwill
stirring.Thestandardlengthofthestirbaris30mmlength.
LEDwillbeon,
comesoff.
3.Monitoringthestirringeffectwhenstirring,especiallywhenthe changedduringheating.
SpecialInstructionsforthedigitalhotplates(STR‐11HDandSTR‐12HD)
TheDigitalmodelsaredesignedtobeusedwithorwithoutexternalprobe(PT1000).With externalprobeattached,themachinecontrolstheheatingprocessaccordingtotheexternal probe,andthetemperature externalprobe),nottheplatetemperature.Thedisplayresolutionautomaticallyswitchesto
0.1˚Candtheaccuracyoftemperaturecontrolis±0.5˚C.
displayshowstheactualsolutiontemperature(detectedbythe
viscosityoftheliquid
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WithsophisticatedPIDcontrolmechanism,thesolutioncanbecontrolledaccurately independentonvolumechangesandtheeffectsfromenvironment.
Themachinescomewithmanysafetyfeatures,suchasinternalcheckontheinternaland externalprobesfunctiontopreventover‐heatthesamplesandothersafetyproblems.The machine probeattached.Itpreventsthesevereoutcomesduetonegligentoftheuse,malfunctionof probesand/orsolutiondrying.
1.Alwaysputthemachineinthesteadyandflattable!Tousewithexternalprobe, assembletherod beforeplugintopoweroutlet.
2.Whenplugthepowercordintotheoutlet,alltheLEDindictorswillbeonandthe machineautomaticallydoestheself‐test,andthentheLEDdisplaywillshow“888.8”, versionofsoftware,suchas“2.X”,andallindicatorswillbeoff.TheDisplayshows“‐‐‐‐“and thentheactualplatetemperature.Iftheplatetemperatureisover50˚C,thentheHOTLED remainson.
willbeep,displayerrormessageandcutofftheheatingprocesswhenexternal
andplacetheprobecorrectly.Theprobemustbeplacedintothesolution
the
3.Pushthemainknobonce,thedisplayshowsthepresettemperature, tothedesiredtemperature(turnlefttoreducethetemperatureandturnrighttoincrease thetemperature).Withexternalprobeattached,thesettingpointcanonlybesetto maximum200˚C.Withoutexternalprobeattached,thesettingtemperaturecanbesetto 550˚C.
Pushthemainknobonce,themachinestartstheheatingprocess,andtheheatLED
4. shouldbeflashingtoindicatetheheatprocessongoing.Whenreachingtheset temperatureatequilibriumstage,theheatLEDwillbesteadyon.
5.Tochangethesettemperatureduringprocess,pressthe processfirst,thenpressmainknobagaintoenterthesettingmode,turntheknobtothe desiredvalue,andpushthemainknobagaintostarttheheatingunderthenewsetting temperature.
6.Tostoptheheatingprocess,pushthemainknobonce, off,andtheDisplaywillshowtheactualplatetemperature.Iftheplatetemperatureis higherthan50˚C,theHOTLEDindicatorremainsonuntiltheplatereachingbelow50˚C, andfinallythedisplayshows“OFF”andautomaticallyshutoff POWERindicatorremainsilluminated,indicatingthepowercordconnectedtoelectrical outlet.
mainknoboncetostopthe
thentheheatLEDindictorwillbe
themachines.Butthe
andturnstheknob
7.Themachinescanbeusedasthestirrerorhotplatealone.Thestirringknobhasits‐own on/offswitch.Toturnonthestirring,turntorightandyouwillhearaclick,and desiredsetpointtosettingspeedandstirringprocessstartimmediatelyandthe“stir”LED indicatorwillbeon.Withoutstarttheheating,themachinesactasstirreraloneandbythe switchingoffthestirrer,themachinesactashotplateonly.
turnto
Page 10
8.Themachinescanbeeasilycalibratedwithaidofthestandardtemperaturemeasuring device.Dipthestandardprobeoftemperaturemeasurementdeviceintothesolution,wait untilreachingthesteadystage,i.e.theheadLEDilluminatedon(notflashing).Intherear panelofthemachines,thereisa valueinthedisplaytomatchingthevalueofthereadinginthetemperaturemeasurement device.
9.Whenthemachinesdetectthemalfunctionoftheinternalprobe,thenthemachineswill beepandthedisplayshows“Err1”.Theheatingfunctionwon’t themachinesmustbereturnedtothemanufacturerforrepairorreplacement.
10.Withtheexternalprobeattached,themachineswillalsochecktheconnectivityofboth theexternalandinternalprobes.Whendetectedtheproblemoftheexternalprobe,the displaywillshow
11.Withtheexternalprobeattached,ifthemachinedetectsthetemperatureofthe externalprobeunchangedduetothenegligentnottoputtingtheprobeintothesolution, and/orthemalfunctionoftheprobe,and/orthe beepandstopheating,andthedisplaywillshowtheplatetemperature.Puttheexternal probeintothesolutionagain,andthebeepwillgooff,Displayshowingtheexternal temperatureandtheheatingprocessresumes.
“Err2”.Inthiscase,justcallyourdistributorstoreplacetheexternalprobe.
smalladjustingknob.Usesmallscrewdrivertoadjustthe
beworkagain.Inthiscase,
samplesolutiondrying,themachinewill
MaintenanceandService
Afteruse,waituntiltheunitcool,useawetclothtocleanthetopofthehotplates. Promptlycleaningisrecommendedtoprolongthelifetimeoftheunit.Wedonotofferany replaceablepartsfortheservice.
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WARRANTY/DISCLAIMER
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a period of 36 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month grace period to normal three (3) year product warranty to cover handling and shipping time. This ensures that OMEGA’s customers receive maximum coverage on each product.
If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service Department will issue an Authorized Return (AR) number immediately upon phone or written request. Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser, including but not limited to mishandling, improper interfacing, operation outside of design limits, improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of having been damaged as a result of excessive corrosion; or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating conditions outside of OMEGA’s control. Components in which wear is not warranted, include but are not limited to contact points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However, OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by the company will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of OMEGA with respect to indemnification, strict liability or otherwise, shall not exceed the purchase price of the co mpone nt upon which liab ility is based. In no event shall OMEGA be liable for consequential, incidental or special damages.
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical applications or used on humans. Should any Product(s) be used in or with any nuclear installation or activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility as set forth in our basic WARRANTY/DISCLAIMER language, and, additionally, purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product(s) in such a manner.
this order, whether based on contract, warranty, negligence,
RETURN REQUESTS/INQUIRIES
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR) NUMBER F R O M O MEGA’S CUSTOMER S E RVIC E D E PART M ENT (IN ORDER TO AV O I D PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return package and on any correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent breakage in transit.
FOR WARRANTY following information available BEFORE contacting OMEGA:
1. Purchase Order number under which the product was PURCHASED,
2. Model and serial number of the product under warranty, and
3. Repair instructions and/or specific problems relative to the product.
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords our customers the latest in technology and engineering.
OMEGA is a registered trademark of OMEGA ENGINEERING, INC. © Copyright 2009 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied,
reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the prior written consent of OMEGA ENGINEERING, INC.
RETURNS, please have the
FOR NON-WARRANTY REPAIRS, for current repair charges. Have the following information available BEFORE contacting OMEGA:
1. Purchase Order number to cover the COST of the repair,
2. Model and serial number of the product, and
3. Repair instructions and/or specific problems relative to the product.
consult OMEGA
Page 12
Where Do I Find Everything I Need for
Process Measurement and Control?
OMEGA…Of Course!
Shop online at omega.com
SM
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