Omega HHT31, HHT32 User guide

Page 1
®
Where Do I Find Everything I Need for
Process Measurement and Control?
OMEGA… Of Course!
TEMPERATURE
!✓Thermocouple, RTD & Thermistor Probes, Connectors, Panels & Assemblies !✓Wire: Thermocouple, RTD & Thermistor !✓Calibrators & Ice Point References !✓Recorders, Controllers & Process Monitors !✓Infrared Pyrometer
PRESSURE/STRAIN FORCE
!✓Transducers & Strain Gauges !✓Load Cells & Pressure Gauges !✓Displacement Transducers !✓Calibrators & Ice Point References !✓Instrumentation & Accessories
FLOW/LEVEL
!✓Rotameters, Gas Mass Flowmeters & Flow Computers !✓Air Velocity Indicators !✓Turbine/Paddlewheel Systems !✓Totalizers & Batch Controllers
pH/CONDUCTIVITY
!✓pH Electrodes, Testers & Accessories !✓Benchtop/Laboratory Meters !✓Controllers, Calibrators, Simulators & Pumps !✓Industrial pH & Conductivity Equipment
User’s Guide
http://www.omega.com
DATA ACQUISITION
!✓Data Acquisition & Engineering Software !✓Communications-Based Acquisition Systems !✓Plug-in Cards for Apple, IBM & Compatibles !✓Datalogging Systems !✓Recorders, Printers & Plotters
HEATERS
!✓Heating Cable !✓Cartridge & Strip Heaters !✓Immersion & Band Heaters !✓Flexible Heaters !✓Laboratory Heaters
ENVIRONMENTAL MONITORING AND CONTROL
!✓Metering & Control Instrumentation !✓Refractometers !✓Pumps & Tubing !✓Air, Soil & Water Monitors !✓Industrial Water & Wastewater Treatment !✓pH, Conductivity & Dissolved Oxygen Instruments
M2909/0401
HHT31 and HHT32
Stroboscope
Page 2
omega.com
OMEGA
OMEGAnetSM On-Line Service
http://www.omega.com
TM
®
Internet e-mail
Servicing North America:
USA: One Omega Drive, Box 4047
ISO 9001 Certified Stamford, CT 06907-0047
Tel: (203) 359-1660 FAX: (203) 359-7700 e-mail: [email protected]
Canada: 976 Bergar
Laval (Quebec) H7L 5A1 Tel: (514) 856-6928 FAX: (514) 856-6886 e-mail: [email protected]
For immediate technical or application assistance:
USA and Canada: Sales Service: 1-800-826-6342 / 1-800-TC-OMEGA
Customer Service: 1-800-622-2378 / 1-800-622-BEST Engineering Service: 1-800-872-9436 / 1-800-USA-WHEN TELEX: 996404 EASYLINK: 62968934 CABLE: OMEGA
Mexico and Latin America: Tel: (95) 800-TC-OMEGA
SM
FAX: (95) 203-359-7807
En Espanõl: (203) 359-7803 e-mail: [email protected]
SM
SM
SM
Servicing Europe:
Benelux: Postbus 8034, 1180 LA Amstelveen, The Netherlands
Czech Republic: ul. Rude armady 1868, 733 01 Karvina-Hranice, Czech Republic
France: 9, rue Denis Papin, 78190 Trappes
Germany/Austria: Daimlerstrasse 26, D-75392, Deckenpfronn, Germany
United Kingdom: 25 Swannington Road, P.O. Box 7, Omega Drive,
ISO 9002 Certified Broughton Astley, Leicestershire, Irlam, Manchester,
It is the policy of OMEGA to comply with all worldwide safety and EMC/EMI regulations that apply. OMEGA is constantly pursuing certification of its products to the European New Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.
The information contained in this document is believed to be correct but OMEGA Engineering, Inc. accepts no liability for any errors it contains, and reserves the right to alter specifications without notice.
WARNING: These products are not designed for use in, and should not be used for, patient connected applications.
Tel: (31) 20 6418405 FAX: (31) 20 6434643 Toll Free in Benelux: 06 0993344 e-mail: [email protected]
Tel: 420 (69) 6311627 FAX: 420 (69) 6311114 e-mail: [email protected]
Tel: (33) 130-621-400 FAX: (33) 130-699-120 Toll Free in France: 0800-4-06342 e-mail: [email protected]
Tel: 49 (07056) 3017 FAX: 49 (07056) 8540 Toll Free in Germany: 0130 11 21 66 e-mail: [email protected]
LE9 6TU, England M44 5EX, England Tel: 44 (1455) 285520 Tel: 44 (161) 777-6611 FAX: 44 (1455) 283912 FAX: 44 (161) 777-6622 Toll Free in England: 0800-488-488 e-mail: [email protected]
WARRANTY/DISCLAIMER
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a period of 13 months from date of purchase. OMEGA Warranty adds an additional one (1) month grace period to the normal one (1) year product warranty to cover handling and shipping time. This ensures that OMEGA’s customers receive maximum coverage on each product.
If the unit should malfunction, it must be returned to the factory for evaluation. OMEGA’s Customer Service Department will issue an Authorized Return (AR) number immediately upon phone or writ­ten request. Upon examination by OMEGA, if the unit is found to be defective it will be repaired or replaced at no charge. OMEGA ’s WARRANTY does not apply to defects resulting from any action of the purchaser, including but not limited to mishandling, improper interfacing, operation outside of design limits, improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of being damaged as a result of excessive corrosion; or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating conditions outside of OMEGA’s control. Components which wear are not warranted, including but not limited to contact points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However, OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by it will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTA­TIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FIT­NESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive and the total liability of OMEGA with respect to this order, whether based on contract, warranty, negligence, indemnification, strict liability or otherwise, shall not exceed the purchase price of the component upon which liability is based. In no event shall OMEGA be liable for consequential, incidental or special damages.
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical applications or used on humans. Should any Product(s) be used in or with any nuclear installation or activity, medical application, used on humans, or misused in any way, OMEGA as­sumes no responsibility as set forth in our basic WARRANTY / DISCLAIMER language, and addition­ally, purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product(s) in such a manner.
RETURN REQUESTS / INQUIRIES
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHO­RIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN OR­DER TO AVOID PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return package and on any correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent breakage in transit.
FOR WARRANTY RETURNS, please have the following information available BEFORE contacting OMEGA:
1. P.O. number under which the product was PURCHASED,
2. Model and serial number of the product under warranty, and
3. Repair instructions and/or specific problems relative to the product.
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords our customers the latest in technology and engineering.
OMEGA is a registered trademark of OMEGA ENGINEERING, INC. © Copyright 1996 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocop-
ied, reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without prior written consent of OMEGA ENGINEERING, INC.
FOR NON-WARRANTY REPAIRS, consult OMEGA for current repair charges. Have the following information available BEFORE contacting OMEGA:
1. P.O. number to cover the COST of the repair,
2. Model and serial number of product, and
3. Repair instructions and/or specific problems relative to the product.
Page 3
Contents
1.0 INTRODUCTION ..............................................................................1
1.1 Direct Digital Synthesis ..............................................................1
1.2 Preparation For Use ...................................................................2
1.3 Input / Output Connections......................................................... 3
2.0 LCD PANEL DISPLAY SYMBOL DEFINITION................................. 4
3.0 OPERATION ....................................................................................4
3.1 Internal Mode -Standard Strobe Operation................................. 6
3.2 External Mode - External Input Required................................... 6
3.3 Common Features for Both Internal and External Modes........... 7
3.4 Charger Mode (Battery Powered Model Only)............................ 8
3.5 Power Up Features ....................................................................8
4.0 USING THE STROBOSCOPE TO MEASURE RPM ........................ 8
5.0 MISCELLANEOUS ......................................................................... 10
5.1 Lamp Replacement .................................................................. 10
5.2 Low Battery Indication (Battery Powered Model Only) ............. 11
5.3 Battery Recharger (Battery Powered Model Only)....................11
5.4 Fuse .........................................................................................12
6.0 SPECIFICATIONS.......................................................................... 13
Page 4
Precautions
ACCESSORIES
CAUTION - USE OF THIS PRODUCT MAY INDUCE AN EPILEPTIC SEIZURE IN THOSE PRONE TO THIS TYPE OF ATTACK.
CAUTION - OBJECTS VIEWED WITH THIS PRODUCT MAY APPEAR TO BE STATIONARY WHEN IN FACT THEY ARE MOVING AT HIGH SPEEDS. ALWAYS KEEP A SAFE DISTANCE FROM AND DO NOT TOUCH THE TARGET.
CAUTION - THERE ARE LETHAL VOLTAGES PRESENT INSIDE THIS PRODUCT. REFER TO THE SECTION ON LAMP REPLACEMENT BEFORE ATTEMPTING TO OPEN THIS PRODUCT.
CAUTION - DO NOT ALLOW LIQUIDS OR METALLIC OBJECTS TO ENTER THE VENTILATION HOLES ON THE STROBOSCOPE AS THIS MAY CAUSE PERMANENT DAMAGE.
1.0 INTRODUCTION
All descriptions in this manual apply to both the battery powered strobe and AC mains powered strobe except where noted.
Model Description
R-115 Charger 115 Vac 50/60 Hz (14 hour) for battery operated
Nova-Strobes R-230 Same as above except 230 Vac 50/60 Hz HHT32-SPC Splash proof Protective Cover for Battery Powered Strobe L-1903 Digital Stroboscope replacement lamp. HHT20-ROS Remote Optical Sensor with 8 ft. cable for Stroboscopes HHT-RT-5 Reflective tape.
The strobe is a sophisticated instrument with many features, yet remains simple to operate. Use only the features required for your application. The strobe’s internal microprocessor and digital encoder knob ensures precise settings and measurement. Each Strobe comes with a NIST Traceable Certificate of Calibration.
The strobe stores and recalls six user programmable flash rate settings and the last used settings in non-volatile memory so that the strobe “remembers” all the settings when the power is turned off.
1.1 Direct Digital Synthesis
“Direct Digital Synthesis” is the method by which the strobe’s internal microprocessor generates all the signals required to set internal flash rates. In analog stroboscopes, these values are adjusted using a single or multiple turn potentiometer (knobs) and these generally lack sensitivity
Page 1
Page 5
6.0 SPECIFICATIONS
Internal Mode Fla s h Ra nge Flash Rang e
Flash Rate Resolution (Se t ting) Flash Rate Accuracy (Sett in g) Update Rate
Ex ternal Mode
Flash Range an d Display
Update Rate Tachometer Measurements
Time Base Ult r a stable Crys tal O s cillator Light Power
Average
Instantaneou s (per flash)
Flash Dura tion 10 - 30 microseconds ty pic al Memory 6 preset user programm able Flash Rates.
Knob Adjusment - all ranges and modes Rotary Switch with 36 detents per rev. Display
Input Power (Battery powered) Internal Rechargable Batteries
Input Puls e Trigger to Flash De lay
Outp u t Pu ls e 100 sec positive pulse, 5VDC typical Remote Sensor Power Supply 5VDC @50mA Weight (Batte ry powered) 2‰ lbs (1.2 kg) including
30.0 - 14,000.0 FPM (Flashes per Minute)
0.5 - 2 3 3.33 F PS (Flahes per Second) –0.1 FPM Th e gr eater of –0.5 FPM or –0. 01% of readi ng Instantaneous
5.0 to 14,000.0 FPM
0.08 to 233 .33 FP S External flash rates to 0 are acceptable 1 Second Typical
5.0 to 9999.9 FPM –0.1 FPM Res o lution –0 .2 FP M Accuracy 10,000 to 200,000 FPM –0.1 FPM Resoluti on –0.01% of reading Accuracy
(Battery Powered) 10W ( AC Powe red) 15W 220mJoule
100, 500, 1000, 3600, 7200, 14000 FPM Last set tings befor pow er down remembered and restored on next power up.
6 digit alphanumeric bac klit LCD di splay. Low Battery Indication (Battery powe red only). Indi vidual chevrons f or mo de display.
6VD C. Externa l AC fast cha rge . (AC powered) 115VAC or 230VAC 20 sec min positive pu l se, T TL to 24VDC max
< 5 sec
batteries (AC powered) 1‰ lbs (0.68 kg)
and tend to drift with time. It is very difficult to set absolute values on analog stroboscopes.
The strobe synthesizes all signals digitally, in small, very precise steps. These signals are derived from a stable crystal oscillator. There is no user calibration or adjustment required to ensure an accurate reading. In the internal flash mode, these steps are as small as 0.1 flashes per minute. Thus absolute values may be dialed in very easily and accurately. The strobe’s adjustment knob is actually a digital encoder that is connected directly to the microprocessor. This knob has 36 definite steps or clicks per revolution allowing very definite adjustment and can be turned continuously. This is equivalent to having a 100 turn potentiometer in an analog unit. Of course you are not expected to turn this knob that many times to get from the slowest flash rate to the fastest.
Turn the knob counter clockwise to increase the flash rate and clockwise to decrease it. The knob is velocity sensitive. Turn the knob slowly to have each “click” is equal to 0.1 FPM. Turning the knob more quickly will adjust the FPM by larger steps. When adjusting flash rate, quickly turn the knob (or use the x2 or ÷2 buttons) to coarsely change the FPM. Then slowly turn the knob for fine adjustments. Turn slower still for very fine adjustments.
Note: There are maximum and minimum values in each mode, beyond which you cannot adjust. In the Internal Flash mode, the maximum flash rate is 14,000 FPM. If you are adjusting the rate and you reach a value which on the next increment would exceed 14,000 FPM, the display will not increment. The same is true if you try to adjust the flash rate below 30 FPM.
In addition to the Knob, there are two buttons on the back panel marked x2 and ÷2. This enables the user to instantly double or halve the reading on the display to the maximum or minimum values allowed. This feature is useful for checking harmonics in the internal flashing mode. (Refer to section 4.0)
1.2 Preparation For Use
The strobe may be hand held or mounted on a tripod or other user supplied bracket using the ¼-20 UNC bushing at the base of the handle.
The AC powered must have its power cord plugged into an AC outlet (115VAC or 230VAC).
Rev 1.1 February, 1999
Page 13
Page 2
Page 6
The battery powered strobe has internal rechargeable batteries. The unit should be charged before use. This model can operate continuously in excess of 60 minutes at 6000 flashes per minute from fully charged batteries. The strobe has a protection feature that prevents the strobe from operating if the battery voltage is low. This condition is indicated by no flash and the display shows “LO BAT”. At this time the batteries must be recharged. The actual operating time of the stroboscope depends on the flash rate and duty cycle of operation. Slower flash rates increase the operating time.
5.4 Fuse
There is a 5 x 20mm fuse inside the unit. It may be accessed by removing the lens and reflector - refer to section 5.1. Replace only with a fuse of the same type and value. Under normal operating conditions, the fuse should never blow.
Battery Powered:
Slow Blow - 3.15A fuse
To charge the battery powered strobe with the charger, the trigger must be OFF (released). Plug the charger cable into the socket located below the display panel, and behind the handle. Then plug the charger into the mains wall outlet. The unit may be left on charge overnight and it requires 14 hours to charge fully from a low battery condition. The unit starts with a fast charge that will restore 90% of the battery capacity in approximately 3 hours. Once the fast charge mode is completed, the unit will enter the float charge mode (indicated by all the chevrons on the display coming on) and the stroboscope can be used at this time. The unit may be recharged at any time. You do not need to wait until the low battery condition is indicated. The strobe should not be left
on the charger for more than 36 hours at a time. NOTE: USE OF RECHARGERS OTHER THAN THE ONE SUPPLIED
MAY DAMAGE THE STROBOSCOPE AND VOID THE WARRANTY.
1.3 Input / Output Connections
The strobe has input and output jacks on the left side of the stroboscope. These can be used for external triggering or synchronization (daisy chaining two or more strobes). These jacks accept 1/8" (3.5mm) phone plugs (input - stereo, output - mono). The jacks’ outer connection (barrel) is common and the inner or center connection is the signal. The input
jack also has a middle connection which provides power to an input sensor. The input and output are TTL compatible.
AC Powered:
Fast Blow - 750mA fuse
Figure 1
Page 3
The input jack is the one with the arrowhead pointing toward it (" closest to the black knob) and enables an external signal to
Page 12
Page 7
Red Dot
Notches
Figure 4
the lens notches onto the two small tabs to prevent lens rotation. Push the tabs on the front rim outward and press the lens into place.
trigger the strobe. Inserting a plug into the input jack will put the strobe into the External mode. The range for triggering is from 0 flashes per second to 233 flashes per second (14,000 flashes per minute). The display will only display down to 0.08 FPS (5 FPM). There is typically a 5 msec delay from trigger input to flash. The trigger source should provide a pulse with a minimum duration (width) of 20 µsec.
The output jack is the one with the arrowhead pointing away from it (# closest to the reflector). With no external input this output provides a TTL compatible pulse
Figure 2
output pulse mimics the input pulse. This output pulse may be used to trigger a second stroboscope synchronously to illuminate larger areas. Many strobes can be “daisy chained”. The output jack of one strobe is connected to the input jack of the next strobe causing all the strobes to flash together and be controlled by the first strobe in the chain.
from the strobe’s internal oscillator. If an external input is applied, the
5.2 Low Battery Indication (Battery Powered Model Only)
When the batteries are low, the display blinks “LO BAT” every second. The strobe may still be used for a short time. When the battery charge is further depleted, the strobe will stop flashing, display “LO BAT” and then completely shut off. The unit needs to be recharged. Remember to release the trigger switch.
5.3 Battery Recharger (Battery Powered Model Only) The unit should not be left on charge indefinitely as this will damage
the lead acid batteries. TO AVOID SERIOUS DAMAGE TO THE STROBOSCOPE, USE ONLY
THE PROVIDED AND APPROVED RECHARGERS.
See Charger Mode Section 3.4 above.
Page 11
2.0 LCD PANEL DISPLAY SYMBOL DEFINITION
Ext — External Mode active. Tach — Tachometer Mode active (strobe won’t flash). Alt Function — Indicates second function of each button and knob
will be used.
FPS — Flashes Per Second is on the display. FPM — Flashes Per Minute is on the display.
$ — Remote Sensor On Target Indicator.
- - - - - — Indicates input frequency exceeds the limit of the
stroboscope.
LO BAT — (Battery Powered Model Only) Flashes on
display when the battery is getting low. It is on steady when strobe must be recharged.
3.0 OPERATION
To turn on the stroboscope, depress the trigger. The trigger may be locked in position using the side locking button. T o do this while holding the unit in the right hand, depress the trigger as far as it will go, and then using the thumb press the locking button. Y ou may release the trigger and the trigger will be held in place. T o release, simply depress the trigger and then release.
Page 4
Page 8
When the strobe is powered up, it will begin flashing immediately. It will remember the last internal flash rate and whether to display in FPM or FPS.
The back panel consists of a backlighted liquid crystal display with six alphanumeric digits which indicate modes, flash rates, etc. (Fig 3). Below the six digits are five small chevrons (#) which indicate the present mode or value currently indicated - Ext (External mode), Tach, Alt function, FPS ( Flashes Per Second), and FPM (Flashes Per Minute). The External Chevron is on whenever
Figure 3
external input jack. The Tachometer chevron is on whenever the tachometer only (no flashing) mode is selected. The Alt Function chevron toggles whenever the Alt function button is pressed. When this chevron is on, the buttons will perform their alternate function listed in the white (lower) section of each button. The FPS chevron is on when the display is displaying Flashes
Per Second or Hertz (Hz). FPS = FPM ÷ 60. The FPM chevron is on when the display is displaying Flashes Per Minute.
Below the display are six membrane buttons which control the operation of the Stroboscope.
There are three major operating modes for the Strobe. These are Internal, External and Charging (Battery powered model only). In the Internal mode, the knob adjusts the flash rate from 30 to 14,000 Flashes Per Minute (FPM). In the External mode, an external signal from a remote sensor is used to trigger the flash and the knob has no effect. The Charging mode (Battery powered model only) is when the strobe has the battery charger plugged into it. The strobe will continuously display the state of the battery charge while being recharged.
Page 5
the strobe is in the external mode. That is when it has an external signal plugged into the
In instances when you can shut down the device and install a piece of reflective tape then an optical tachometer is easier to use for RPM measurement. Stroboscopes must be used when you can’t shut down the device. The human eye is not easily tricked into seeing a stopped image by a stroboscope when the flash rate is slower than 300 FPM. Therefore, stroboscopes are just about impossible to use below 300 FPM for inspection or to measure RPM.
5.0 MISCELLANEOUS
5.1 Lamp Replacement
The replacement of the lamp can be accomplished by using only a pocket screwdriver.
THERE IS NO NEED TO REMOVE ANY SCREWS TO REPLACE THE LAMP.
BEFORE ATTEMPTING TO REMOVE THE LAMP MAKE SURE THE STROBOSCOPE IS TURNED OFF AND ANY MAINS CORD REMOVED FROM THE AC OUTLET. ALLOW THE LAMP TO COOL BUT WAIT AT LEAST 1 MINUTE BEFORE ATTEMPTING TO CHANGE THE LAMP.
The stroboscope is designed to discharge the internal high voltages within 30 seconds. However, caution should be exercised when replacing the lamp.
To change the lamp it is necessary only to remove the front lens. The lens is held in place by two tabs on the sides of the reflector housing. These must be pushed apart and the lens removed. A small screwdriver can be used to help pry one tab and lift the lens. Take care not to pry the tab any more than is necessary to free the lens. The reflector is held in place by the front lens and will come loose. It is not necessary however to remove the reflector. The lamp should be held with a cloth between forefinger and thumb and rocked gently while pulling out. Do not attempt to rotate the lamp. The lamp is socketed and will come out easily when pulled.
DO NOT TOUCH THE NEW LAMP WITH BARE FINGERS. The new lamp is fitted by locating the plug pins into the socket. The lamps are polarized. Using a lint free cloth, match up the red dot on the plug with the red dot on the socket and gently rock the lamp while pushing it into place. Make sure the lamp is in straight and centered in the reflector hole. Caution - Do NOT allow the reflector to contact the lamp. Reinstall the reflector and then position the front lens in place. Position
Page 10
Page 9
If the speed of rotation is within the range of the stroboscope, start at the highest flash rate and adjust the flash rate down. At some point you will stop the motion with only a single image of the object in view. Note that at a flash rate twice the actual speed of the image you will see two images. As you approach the correct speed you may see three, four or more images at harmonics of the actual speed. The first SINGLE image you see is the true speed. To confirm the true speed, note the reading and adjust the stroboscope to exactly half this reading, or just press the ÷2 button. You should again see a single image (which may be phase shifted with respect to the first image seen).
For example, when viewing a shaft with a single key way you will see one stationary image of the key way at the actual speed and at 1/2,1/3,1/4, etc, of the actual speed. You will see 2 images of the key way at 2 times the actual speed, 3 key way at 3 times, etc. The FPM equals the shafts Revolutions Per Minute (RPM) at the highest flash rate that gives only one stationary image of the key way.
Example: object rotating at 3000 RPM
3.1 Internal Mode - Standard Strobe Operation
In the INTERNAL Mode the stroboscope generates it’s own signals and functions like a tunable stroboscope. The strobe is in the internal mode when nothing is plugged into the input jack.
The flash rate can be adjusted using the black knob on the left of the unit. The current flash rate is displayed. Turn the knob counter clockwise to increase the flash rate and clockwise to decrease it. If an attempt to change a value would cause the flash rate to exceed the minimum or maximum, the value remains unchanged. Refer to section 1.1 above for more detail on changing flash rates.
The flash rate can be doubled or halved instantly by pressing the x2 or ÷2 buttons respectively up to the maximum or minimum allowed.
Once the flash rate has been adjusted to give a stopped motion image, the Phase + and Phase - buttons may be used to increase or decrease the phase of the image. Press and hold the Phase + button to have the image appear to slowing rotate in the direction the object is actually rotating. Press and hold the Phase - button to rotate the image in the opposite direction the object is actually rotating. Use the phase buttons to bring a reference mark , such as a key way, into your line of sight. The Store button stores the current flash rate into the last preset location viewed.
If the speed is outside the full scale range of the stroboscope (14,000 FPM), it can be measured using the method of harmonics and multipoint calculation. Start at the highest flash rate and adjust the flash rate down. You will encounter multiple images so be aware of these. Note the flash rate of the first SINGLE image you encounter, call this speed “A”. Continue decreasing the flash rate until you encounter a second SINGLE image. Note this speed as “B”. Continue decreasing the speed until you reach a third SINGLE image at speed “C”. For a two point calculation the actual speed is given by
RPM = AB/(A-B)
For a three point calculation
RPM = 2XY(X+Y)/(X-Y)2 where X = (A-B) and Y = (B-C)
If a Remote Optical Sensor or Magnetic Sensor is used to sense one pulse per revolution (External mode), the readout will display directly in RPM (FPM) without any adjustment required.
Page 9
The Preset button will cycle through six different preset flash rates. These rates are set at the factory to be: 100, 500, 1000, 3600, 7200 and 14000 FPM. Each time this button is pressed, the flash rate and display is changed to the next preset. The presets can be changed by the user using the Store button. The Store button stores the current flash rate into the last preset location the user has viewed.
See section 3.3 for more features.
3.2 External Mode - External Input Required
The strobe is in the external mode whenever there is a plug in the input jack. The External chevron comes on automatically to indicate this mode.
In the EXTERNAL mode there are no flash rate adjustments the user can make. The Flash rate is a function of the input signal. This mode is used to synchronize the flash to an external event (for example, from an optical sensor) to stop or freeze motion. The flash will be triggered on the rising edge of the external input pulse. The Alt Function mode and chevron is automatically set in this mode, since the primary function of the buttons have no use in this mode.
Page 6
Page 10
3.3 Common Features for Both Internal and External Modes
The Alt Function button toggles the Alt Function chevron. When the Alt Function chevron is on, the buttons will perform their secondary function listed in the white section of each button. It also changes how the tuning knob works.
Below are all the Alternate functions of each button:
For example: A 3 bladed fan is spinning at 3600 RPM. The strobe is flashing at 3600 FPM. Press the Alt button to turn on the Alt chevron. Now turn the knob clockwise 2 clicks. The strobe is now flashing at 10,800 FPM (effectively 3600 times 3) The fans blades are all superimposed on each other. One can now see if the blades are out of alignment, bent, etc by viewing the blades from the front or viewing from the edge of the blades.
The Battery button (Battery powered model only) will display the current battery charge level from 0 to 100% for about 2 seconds. When the strobe is not flashing, this number represents the percentage of usable charge left in the batteries. When the strobe is flashing, this number will be lower. It will decrease with increasing flash rates. This will give the user, an indication of how much quicker the batteries will be discharged at a given flash rate.
The FPM/FPS button toggles the display between Flashes Per Minute(FPM) and Flashes Per Second (FPS). The FPM and FPS chevrons on the display indicate which way the flash rate is being displayed.
Note that the unit automatically converts between FPM and FPS so you can set the rate in FPM then view it in FPS by simply pressing the FPM/FPS button.
The Tach button toggles the Tach chevron on the display. When the chevron is on, the strobe is inhibited from flashing. In the external mode, the strobe can be used as a tachometer without having the strobe flash. In the internal mode, the strobe can be used as a frequency generator (outputting TTL pulses) without having the strobe flash.
The Store button stores the current flash rate into the last preset location the user has viewed.
The View button displays the next flash rate preset (one of six). It does not change the flash rate. This allows the user to select which preset to write over before storing the current flash rate by pressing the Store button.
When the Alt Function chevron is turned on, the current flash rate is used as an adder. Now as long as the Alt Function chevron remains on, the knob will add (counter clockwise) or subtract (clockwise) that initial flash rate for each “click” the knob is turned. This in effect allows the user to multiply the initial flash rate by 2, 3, 4, 5, etc up to the maximum flash rate. This is very helpful on fan blades. Using this feature, one can superimpose the blades on top of each other and check for blade tracking, bent blades, lead and lag tests, etc.
Page 7
3.4 Charger Mode (Battery Powered Model Only)
When the charger plug is inserted into the charger jack, the strobe will go into the charger mode. Make sure the trigger switch is not depressed. The strobe will not do anything else when charging. (e.g. it will not flash and the buttons have no function)
When the charger plug is inserted the strobe will display the current battery charge percent and fast charge the batteries for up to 3 hours or until the batteries are mostly charged. It will then turn on all the chevrons to indicate it is now trickle charging the batteries. It should be allowed to trickle charge the batteries for a total of 14 hours for peak performance.
3.5 Power Up Features
First press and hold the one of the buttons listed below, then turn on the strobe using the trigger switch:
The Store button will restore the factory programmed presets. These are: 100, 500, 1000, 3600, 7200 and 14000 FPM
The Alt Function button will turn on all the display segments for two seconds. It will then show the software revision, “REV x.x”.
4.0 USING THE STROBOSCOPE TO MEASURE RPM
The primary use for a stroboscope is to stop motion for diagnostic inspection purposes. However the stroboscope can be used to measure speed. In order to do this several factors need to be considered. First, the object being measured should be visible for all 360° of rotation (e.g. The end of a shaft). Second, the object should have some unique part on it, like a bolt, key way or imperfection to use as a reference point. If the object being viewed is perfectly symmetrical, then the user needs to mark the object with a piece of tape or paint in a single location only, to be used as a reference point. Look only at the reference point.
Page 8
Loading...