It is the policy of OMEGA Engineering, Inc. to comply with all worldwide safety and EMC/EMI
regulations that apply. OMEGA is constantly pursuing certification of its products to the European New
Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.
The information contained in this document is believed to be correct, but OMEGA accepts no liability for any
errors it contains, and reserves the right to alter specifications without notice.
WARNING: These products are not designed for use in, and should not be used for, human applications.
Page 3
1 Specifications
Digital DC Inputs XL103 XL104 Digital DC Outputs XL103 XL104
Inputs per Module
Input Impedance
Input Current
Upper Threshold0.8 mA-1.6 mAMax. Total Current
Lower Threshold0.3 mA-2.1 mA
HSC Max. Switching Rate
Analog Inputs, Medium
Resolution
Input Ranges
Safe input voltage range
Input Impedance
(Clamped @ -0.5 VDC to 12
VDC)
Nominal Resolution
%AI full scale
Max. Over-Current
Conversion Speed All channels converted once per la gnisnednoc-noN %59 ot 5 ytidimuH evitaleR nacs redd
Max. Error at 25°C
Note: Not all XL6 units contain the I/O listed in this table.
Registers PWM HSC Stepper
%AQ1
%AQ2
%AQ3
%AQ4
%AQ5
%AQ6
%AQ7
%AQ8
PWM1 Duty
Cycle
(32 bit)
PWM2 Duty
Cycle
(32 bit)
PWM Prescale
(32 bit)
PWM Period
(32 bit)
HSC1
Preset
Value
HSC2
Preset
Value
Start
Frequency
Run
Frequency
Accel Count
(32 bit)
Run Count
(32 bit)
Decel Count
(32 bit)
%Q1 Run
%I30 Ready/Done
%I31
Error
When found on the product, the following symbols specify:
Warning: Electrical
Shock Hazard.
This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D or Non-hazardous
locations only
WARNING – EXPLOSION HAZARD – Do not disconnect equipment unless power has been
switched off or the area is known to be non-hazardous.
AVERTISSEMENT - RISQUE D'EXPLOSION - AVANT DE DECONNECTOR L'EQUIPMENT,
COUPER LE COURANT OU S'ASSURER QUE L'EMPLACEMENT EST DESIGNE NON
DANGEREUX.
WARNING: To avoid the risk of ele
ground before making any other connections.
WARNING: To reduce the risk of fire, electrical shock, or physical injury it is strongly
recommended to fuse the voltage measurement inputs. Be sure to locate fuses as close to the
source as possible.
WARNING: Replace fuse with the same type and rating to provide protection against risk of fire
and shock hazards.
WARNING: In t
indicates a defective condition that will not
WARNING – EXPLOSION HAZARD – Substitution of components may impair suitability for
Class I, Division 2
AVERTISSEMENT - RISQUE D'EXPLOSION - LA SUBSTITUTION DE COMPOSANTS PEUT
RENDRE CE MATERIAL INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE 1,
DIVISION 2
WARNING - The USB parts are for operational maintenance only. Do not leave permanently
connected unless area is known to be non-hazardous.
WARNING – EXPLOSION HAZARD - BATTERIES MUST ONLY BE CHANGED IN AN AREA
KNOWN TO BE NON-HAZARDOUS
AVERTISSEMENT - RISQUE D'EXPLOSION - AFIN D'EVITER TOUT RISQUE D'EXPLOSION,
S'ASSURER QUE L'EMPLACEMENT EST DESIGNE NON DANGEREUX AVANT DE
CHANGER LA BATTERIE
WARNING - Battery May Explode If Mistreated. Do Not Recharge, Disassemble or Dispose Of In
Fire
WARNING: Only qualified electrical personnel familiar with the construction and operat
equipment and the hazards involved should install, adjust, operate, or service this equipment.
Read and understand this manual and other applicable manuals in their entirety before
proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.
This device complies with part 15 of the FCC Rules. Operation is subject to the following two
conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received, including interference that may
Radiated Emission Compliance: For compliance requirement, a ferrite (Horner P/N FBD006
supplied with the unit) needs to be placed on the AC/DC line with one loop.
• All applicable codes and standards need to be foll owed in the installation of this product.
•
Adhere to the f ollowing safety precautions wheneve
module:
• Connect the safety (earth) ground on the power connector first before making any other
connections.
• When connecting to electric circuits or pulse-initiating equipment, open their related breakers.
• Do not
• Make connections to the module first; then connect to the circuit to be monitored.
• Route power wires in a safe manner in accordance with good practice and local codes.
• W ear proper personal protective equipment including safety glasses and insulated gloves
when making connections to power circuits.
• Ensure hands, shoes, and floors are dry before making any connection to a powe
• Make sure the unit is turned OFF before making connection to terminals.
• Make sure all circuits are de-energized before making connections.
• Before each use, inspect all cables for breaks or cracks in the insulation. Replace immediately
if defective.
he event of repeated failure, do not replace the fuse again as a repeated failure
cause undesired operation.
make connections to live power lines.
Warning: Consult
user documentation.
ctric shock or burns, always connect the safety (or earth)
clear by replacing the fuse.
ion of this
r any type of connection is made to the
r line.
• Use Copper Conductors in Field Wiring Only, 60/75° C
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a
period of 13 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month
grace period to the normal one (1) year product warranty to cover handling and shipping time. This
ensures that OMEGA’s customers receive maximum coverage on each product.
If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service
Department will issue an Authorized Return (AR) number immediately upon phone or written request.
Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no
charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser,
including but not limited to mishandling, improper interfacing, operation outside of design limits,
improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of
having been tampered with or shows evidence of having been damaged as a result of excessive corrosion;
or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating
conditions outside of OMEGA’s control. Components in which wear is not warranted, include but are not
limited to contact points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However,
OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any
damages that result from the use of its products in accordance with information provided by
OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by it will be
as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR
REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESS OR IMPLIED, EXCEPT THAT OF TITLE,
AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF
LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of
OMEGA with respect to this order, whether based on contract, warranty, negligence,
indemnification, strict liability or otherwise, shall not exceed the purchase price of the
component upon which liability is based. In no event shall OMEGA be liable for
consequential, incidental or special damages.
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic
Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical
applications or used on humans. Should any Product(s) be used in or with any nuclear installation or
activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility
as set forth in our basic WARRANTY/ DISCLAIMER language, and, additionally, purchaser will indemnify
OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the
Product(s) in such a manner.
RETURN REQUESTS/INQUIRIES
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE
RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN
(AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID
PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return
package and on any correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent
breakage in transit.
FOR WARRANTY
RETURNS, please have the
following information available BEFORE
contacting OMEGA:
1. Purchase Order number under which the product
was PURCHASED,
2. Model and serial number of the product under
warranty, and
3. Repair instructions and/or specific problems
relative to the product.
FOR NON-WARRANTY REPAIRS,
consult OMEGA
for current repair charges. Have the following
information available BEFORE contacting OMEGA:
1. Purchase Order number to cover the COST
of the repair,
2. Model and serial number of the product, and
3. Repair instructions and/or specific problems
relative to the product.
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords
our customers the latest in technology and engineering.
reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the
prior written consent of OMEGA ENGINEERING, INC.