Page 1
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User’s Guide
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MADE IN
HE-XL102
12 Digital DC Inputs, 4 Analog
Inputs (Medium Resolution),
6 Digital Relay Outputs
Page 2
Servicing North America:
U.S.A.: Omega Engineering, Inc., One Omega Drive, P.O. Box 4047
ISO 9001 Certified Stamford, CT 06907-0047 USA
Canada: 976 Bergar
Laval (Quebec), Canada H7L 5A1
Toll-Free: 1-800-826-6342 TEL: (514) 856-6928
FAX: (514) 856-6886 e-mail: [email protected]
For immediate technical or application assistance:
U.S.A. and Canada: Sales Service: 1-800-826-6342/1-800-TC-OMEGA
®
Customer Service: 1-800-622-2378/1-800-622-BEST
®
Engineering Service: 1-800-872-9436/1-800-USA-WHEN
®
Mexico: En Español: 001 (203) 359-7803 FAX: (001) 203-359-7807
Servicing Europe:
Benelux: Managed by the United Kingdom Office
Czech Republic: Frystatska 184
733 01 Karviná, Czech Republic
Toll-Free: 0800-1-66342 TEL: +420-59-6311899
FAX: +420-59-6311114 e-mail: [email protected]
France: Managed by the United Kingdom Office
Toll-Free: 0800 466 342 TEL: +33 (0) 161 37 29 00
FAX: +33 (0) 130 57 54 27 e-mail: [email protected]
Germany/Austria: Daimlerstrasse 26
D-75392 Deckenpfronn, Germany
Toll-Free: 0 800 6397678 TEL: +49 (0) 7059 9398-0
FAX: +49 (0) 7056 9398-29 e-mail: [email protected]
United Kingdom: OMEGA Engineering Ltd.
ISO 9001 Certified One Omega Drive, River Bend Technology Centre, Northbank
Irlam, Manchester M44 5BD England
Toll-Free: 0800-488-488 TEL: +44 (0)161 777-6611
FAX: +44 (0)161 777-6622 e-mail: [email protected]
OMEGAnet®Online Service Internet e-mail
omega.com [email protected]
It is the policy of OMEGA Engineering, Inc. to comply with all worldwide safety and EMC/EMI
regulations that apply. OMEGA is constantly pursuing certification of its products to the European New
Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.
The information contained in this document is believed to be correct, but OMEGA accepts no liability for any
errors it contains, and reserves the right to alter specifications without notice.
WARNING: These products are not designed for use in, and should not be used for, human applications.
Page 3
1 Specifications
Specifications
Digital DC Inputs
Inputs per Module
Commons per Module 1
Input Voltage Range 12 VDC / 24 VDC
Absolute Max. Voltage 35 VDC Max.
Input Impedance
Input Current Positive Logic Negative Logic
Upper Threshold 0.8 mA -1.6 mA
Lower Threshold 0.3 mA -2.1 mA
Max Upper Threshold 8 VDC
Min Lower Threshold 3 VDC
OFF to ON Response 1 ms
ON to OFF Response 1 ms
HSC Max. Switching Rate
Outputs per Module 6 relay
Commons per Module 6
Max. Output Current per Relay 3 A at 250 VAC, resistive
Max. Total Output Current 5 A continuous
Max. Output Voltage 275 VAC , 30 VDC
Max. Switched Power 1250 VA, 150 W
Contact Isolation to XL6
Max. Voltage Drop at Rated
Expected Life
(See Derating section for
Max. Switching Rate
Response Time
Input Ranges
Safe input voltage range -0.5 V to +12V
Input Impedance
(Clamped @ -0.5 VDC to 12
VDC)
Conversion Speed
Max. Error at 25°C
(excluding zero)
*can be made tighter (~0.25%)
by adjusting the digital filter
setting to 3.
Additional error for
temperatures other than 25°C
Filtering
Note: Highest usable frequency for PWM output is 65 KHz
Digital Relay Outputs
ground
Current
chart.)
Type Mechanical Contact
Analog Inputs, Medium Resolution
12 including 4 configurable
HSC inputs
10 k Ω
10 kHz Totalizer/Pulse,
Edges
5 kHz Frequency/Pulse,
Width
2.5 kHz Quadrature
1000 VAC
0.5 V
No load: 5,000,000
Rated load: 100,000
300 CPM at no load
20 CPM at rated load
One update per ladder scan
plus 10 ms
4slennahCforebmuN
0 - 10 VDC
0 – 20 mA
4 – 20 mA
Current
Mode:
100
All channels converted once
per ladder scan
4-20 mA 1.00%
0-20 mA 1.00%
0-10 VDC 1.50%*
160 Hz hash (noise) filter
1-128 scan digital running
average filter
TBD
Voltage
Mode:
500 k
stiB01noituloseRlanimoN
Am53tnerruC-revO.xaM
stnuoc000,23elacsllufIA%
Required Power
(Steady State)
Required Power
(Inrush)
Primary Power
Range
Clock Accuracy
Operating
Temperature
Weight 26.5 oz. (.751 kg)
CE
UL
ΩΩ
General Specifications
500 mA @ 24 VDC
30 A for 1 ms @ 24 VDC – DC Switched
2.5 A for 4 ms @ 24 VDC - AC Switched
10 – 30 VDC
+/- 35 ppm maximum at 25° C
(+/- 1.53 Minutes per Month)
-10°C to +60°C
If you requ ire a Compliance Table:
1-888-556-6342
gnisnednoc-noN%59ot5ytidimuHevitaleR
elbavomeRmm5,epyTwercSepyTlanimreT
HE-XL102
__________________________________________________________________________________________________________________________________________________________________
Page 1 of 6
Page 4
Caution: Do
not
force the
OCS into the panel cutout.
2 Installation
1. Prior
to mounting, observe requirements for the panel layout
design and spacing/clearances in the OCS XL6 Series Manual
(MAN0883).
2. Cut the host panel.
3. Insert the OCS through the panel cutout (from the front). The
gasket material needs to be between the host panel and the
OCS.
An incorrectly sized panel cutout can damage the
touch screen.
4. Install and tighten the mounting clips (provided with the OCS) until
the gasket material forms a tight seal.
5. Connect cables as needed such as communicat
programming, power and CsCAN cables to the ports using the
provided connectors.
6. Begin configuration procedures.
ions,
3 Panel Cut-Out and Dimensions
Note: The tolerance to meet NEMA standards is ± 0.005" (0.1 mm).
Note: Max. panel thickness: 5 mm
5.156"
[131mm]
RADIUS CORNERS
WHEN REQUIRING
DUST OR WATER
TIGHT SEAL PER
NEMA 4, 4X OR 12
R .125” [3 mm] TYP.
001XLQX007
6.875"
[175mm]
__________________________________________________________________________________________________________________________________________________________________
Page 2 of 6
001OCS003-R1
Page 5
4 Ports and Connectors
Removable
USB
Serial Comm
USB
Remove cover.
Mini B USB 5 pin
programming port
User Interface
USB
USB A Port
(not active)
Media
Memory Slot
I/O Cover
To Remove I/O Cover:
Unscrew 4 screws located on the
CAUTION: Do not over tighten
screws when replacing the back
I/O Jumpers (JP) are located internally.
To access, remove I/O cover of unit.
Wiring Connectors (J1 / J2) and
I/O Jumpers (JP1 and JP2) are
described in the Wiring and Jumpers
Uses Removable Memory for data
logging, screen captures, program
Horner Part No.: HE-MC1
Serial Communications:
MJ1: (RS-232 / RS-485) Use for
Cscape programming and Application-
Defined Communications.
MJ2: (RS-232 / RS-485) Use
Application-Defined Communications.
cover.
cover.
I/O Jumpers:
section of this document.
Memory Slot:
loading and recipes.
for
I/O Cover
DIP Switches
USB A Port
(not active)
MJ1
MJ2
CAN Comm
Power
__________________________________________________________________________________________________________________________________________________________________
Page 3 of 6
Page 6
4.1 Serial Communications:
1
8
1
8
1
8
Off
On
4.3
CAN Network Port and Wiring
MJ1: (RS-232 / RS-485) Use for Cscape programming
and Application-Defined Communications.
MJ2: (RS-232 / RS-485) Use for Application-Defined
Communications.
Pin MJ1 Pins MJ2 Pins
Signal Direction Signal Direction
TXD OUT TXD OUT
8
RXD IN RXD IN
7
0 V Ground 0 V Ground
6
+5 60mA OUT +5 60mA OUT
5*
RTS OUT TX- OUT
4
CTS IN TX+ OUT
3
RX- / TX- IN / OUT RX- IN
2
RX+ / TX+ IN / OUT RX+ IN
1
MJ2 Pinouts in Half and Full Duplex Modes
Pin MJ2 Pins
Signal Direction
TXD OUT
8
RXD IN
7
0 V Ground
6
+5 60mA OUT
5*
TX- OUT
4
TX+ OUT
3
TX-/RX- IN/OUT
2
TX+/RX+ IN/OUT
1
MJ2 Half Duplex Mode
Pin MJ2 Pins
Signal Direction
TXD OUT
8
RXD IN
7
0 V Ground
6
+5 60mA OUT
5*
TX- OUT
4
TX+ OUT
3
RX- IN
2
RX+ IN
1
MJ2 Full Duplex Mode
* +5V 60mA Max
* +5V 60mA Max
4.2 External DIP Switch Settings
As seen when looking at the side of the XL6 unit :
MJ1
On
The DIP Switches are used for
termination of the RS-485 ports. The
XL6 is shipped un-terminated.
To terminate, select one of the DIP
Switches and configure it based upon
the option that is desired.
Off
On
Off
MJ2
CAN Connector
Use the CAN Connector when using CsCAN network.
Torque rating 4.5 – 7 Lb-In
(0.50 – 0.78 N-m)
Pin Signal Signal Description Direction
1 V- CAN Ground
2 CN_L CAN Data Low In/Out
3 SHLD Shield Ground
4 CN_H CAN Data High In/Out
5 NC No Connect
NET1 Port Pin Assignments
SW1 - ON enables MJ2 RS485 port termination (121 Ohms).
OFF disables MJ2 RS485 port termination.
SW2 & SW3 - ON places MJ2 RS485 port in half-duplex mode.
OFF places MJ2 RS485 port in full-duplex mode.
SW4 - ON enables MJ1 RS485 port termination (121 Ohms).
OFF disables MJ1 RS485 port termination.
4.4 Power Port and Wiring
Power Connector
Power Up:
Connect to Earth Ground.
Apply 10 - 30 VDC.
Screen lights up.
Torque rating 4.5 – 7 Lb-In
(0.50 – 0.78 N-m)
Primary Power Port Pins
−
−
−
Pin Signal Description
1 Ground Frame Ground
2 V- Input Power Supply Ground
3 V+ Input Power Supply Voltage
__________________________________________________________________________________________________________________________________________________________________
Page 4 of 6
Page 7
5 Wiring and Jumpers
60201004080
20
Scans
0
%
C
o
m
p
l
e
t
e
[
]
5.2 Wiring Examples
Wire according to the type of inputs / outputs used, and select the
appropriate jumper option.
Wiring Specifications
• For I/O wiring (discrete), use the
following wire type or equivalent: Belden
9918, 18 AWG (0.8 mm2) or larger.
• For shielded Analog I/O wiring, use the
following wire type or equivalent: Belden
8441, 18 AWG (0.8 mm2) or larger.
• For CAN wiring, use the following wire
type or equivalent: Belden 3084, 24 AWG
(0.2 mm2) or larger.
Use copper conductors in field wiring only,
Positive Logic vs. Negative Logic Wiring
The XL6 HEXL102 can be wired for Positive Logic
inputs or Negative Logic inputs.
12-24VDC
60/75° C
I1
0V
I1
0V
001XLE036
Positive Logic In Negative Logic In
J1
JP2
J2
JP1
001XLE025
Location of I/O jumpers (JP2 and JP1)
and wiring connectors
(J1 and J2).
J1 Orange
Terminal
Connector
Name
I1 IN1
I2 IN2
I3 IN3
I4 IN4
I5 IN5
12-24VDC
I6 IN6
I7 IN7
I8 IN8
H1 HSC1 /IN9
0V Ground
A1 Analog IN1
A2 Analog IN2
A3 Analog IN3
A4 Analog IN4
0V Ground
LOOP PWR
Note:
Loop Power requirements are determined
by the transmitter specification.
J2 Black
Terminal
Connector
Name
C6 Relay 6 COM
R6 Relay 6 NO
C5 Relay 5 COM
R5 Relay 5 NO
C4 Relay 4 COM
R4 Relay 4 NO
C3 Relay 3 COM
R3 Relay 3 NO
C2 Relay 2 COM
R2 Relay 2 NO
C1 Relay 1 COM
R1 Relay 1 NO
H4 HSC4 / IN12
H3 HSC3 / IN11
H2 HSC2 / IN10
0V ON J1
J1 Orange
Positive Logic In
Digital In /
Analog In
20mA
0-10VDC
J2 Black
Positive Logic
Digital In / Relay Out
230VAC
25VDC
230VAC
25VDC
230VAC
25VDC
230VAC
25VDC
230VAC
25VDC
230VAC
25VDC
12-24VDC
N
OR
L
LOAD
N
OR
L
LOAD
N
OR
L
LOAD
N
OR
L
LOAD
N
OR
L
LOAD
N
OR
L
LOAD
I1
I2
I3
I4
I5
I6
I7
I8
H1
0V
A1
A2
A3
A4
0V
001XLE017
C6
R6
C5
R5
C4
R4
C3
R3
C2
R2
C1
R1
H4
H3
H2
001XLE015
5.1 I/O Jumpers Settings (JP1 - JP2)
6 Filter
Filter Constant sets the level of digita l filtering according to the following chart.
JP1 Digital DC In / HSC
Positive Negative
Logic Logic
tDefault
Note:
The Cscape Module Setup configuration must match the
Note:
When using JP2 (A1-A4), each channe l can be independently
selected I/O (JP) jumper settings.
__________________________________________________________________________________________________________________________________________________________________
JP2 Analog In (A1 – A4)
Current Voltage
(20 mA) (10 V)
A1
A2
A3
A4
Default
configured.
1 2 3 4 5 60 7
100
90
80
70
60
50
40
30
10
0
Digital Filtering. The illustration above demonstrates the effect of digital filtering (set with Filter Constant)
on module response to a temperature change.
Page 5 of 6
Filter
Constant
Page 8
7 Derating
9 Safety
Relay Life Expectancy
40
)
30
4
20
(x10
10
Operation
0
1 2 3 4
Contact Current (A)
8 I/O Register Map
Registers Description
%I1 to %I24 Digital Inputs
%I32 Output Fault
%I25 to %I31 Reserved
%Q1 to %Q16 Digital outputs
%Q17 Clear HSC1 accumulator to 0
%Q18
%Q19 Clear HSC3 Accumulator to 0
%Q20
%Q21 to %Q32 Reserved
%AI1 to %AI4 Analog inputs
%AI5, %AI6 HSC1 Accumulator
%AI7, %AI8 HSC2 Accumulator
%AI9, %AI10 HSC3 Accumulator
%AI11, %AI12 HSC4 Accumulator
%AQ1, %AQ2 PWM1 Duty Cycle
%AQ3, %AQ4 PWM2 Duty Cycle
%AQ5, %AQ6 PWM Prescale
%AQ7, %AQ8 PWM Period
%AQ9 to %AQ14 Analog outputs
Note: Not all XL6 units contain the I/O listed in this table.
Totalizer: Clear HSC2
Quadrature 1-2: Accumulator 1
Reset to max – 1
Totalizer: Clear HSC4
Quadrature 3-4: Accumulator 3
Reset to max – 1
When found on the product, the following symbols specify:
Warning: Electrical
Shock Hazard.
This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D or Non-hazardous
locations only
WARNING – EXPLOSION HAZARD – Do not disconnect equipment unless power has been switched off
or the area is known to be non-hazardous.
AVERTISSEMENT - RISQUE D'EXPLOSION - AVANT DE DECONNECTOR L'EQUIPMENT, COUPER
LE COURANT OU S'ASSURER QUE L'EMPLACEMENT EST DESIGNE NON DANGEREUX.
WARNING: To avoid the risk of electric
before making any other connections.
WARNING: To reduce the risk of fire, electrical shock, or physical injury it is strongly recommended to
fuse the voltage measurement inputs. Be sure to locate fuses as close to
the source as possible.
WARNING: Replace fuse with the same type and rating to provide protection against risk of fire and
shock hazards.
WARNING: In
a defective condition that will not
WARNING – EXPLOSION HAZARD – Substitution of components may impair suitability for Class I,
Division 2
AVERTISSEMENT - RISQUE D'EXPLOSION - LA SUBSTITUTION DE COMPOSANTS PEUT RENDRE
CE MATERIAL INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE 1, DIVISION 2
WARNING - The USB parts are for operational maintenance only. Do not leave permanently connected
unless area is known to be non-hazardous.
WARNING – EXPLOSION HAZARD - BATTERIES MUST ONLY BE CHANGED IN AN AREA KNOWN
TO BE NON-HAZARDOUS
AVERTISSEMENT - RISQUE D'EXPLOSION - AFIN D'EVITER TOUT RISQUE D'EXPLOSION,
S'ASSURER QUE L'EMPLACEMENT EST DESIGNE NON DANGEREUX AVANT DE CHANGER LA
BATTERIE
WARNING - Battery May Explode If Mistreated. Do Not Recharge, Disassemble or Dispose Of In Fire
WARNING: Only qualified electrical personnel familiar with the construction and
equipment and the hazards involved should install, adjust, operate, or service this equipment. Read and
understand this manual and other applicable manuals in their entirety before proceeding. Failure to
observe this precaution could resu lt in severe bodily injury or loss of life.
the event of repeated failure, do not
Warning: Consult
user documentation.
shock or burns, always connect the safety (or earth) ground
clear by replacing the fuse.
replace the fuse again as a repeated failure indicates
operation of this
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received, including interference that may cause undesired
operation.
Radiated Emission Compliance: For compliance requirement, a ferrite (Horner P/N FBD006 supplied
with the unit) needs to be placed on the AC/DC line with one loop.
• All applicable codes and standards need to be followed in the installation of this product.
• Adhere to the following safety pre
• Connect the safety (earth) ground on the power connector first before making any other connections.
• When connecting to electric circuits or pulse-initiating equipment, open their related breakers.
• Do not
"WARNING: EXPOSURE TO SOME CHEMICALS MAY DEGRADE
THE SEALING PROPERTIES OF MATERIALS USED IN THE Tyco relay
Cover / case & base: Mitsubishi engineering Plastics Corp.
5010GN6-30 or 5010GN6-30 M8 (PBT)
Sealing Material: Kishimoto 4616-50K (I part epoxy resin)
It is recommended to periodically inspect the relay for any
degradation of properties and replace if degradation is found
__________________________________________________________________________________________________________________________________________________________________
PCJ
Page 6 of 6
make connections to live power lines.
• Make connections to the module first; then connect to the circuit to be monitored.
• Route power wires in a safe manner in accordance with good practice and local codes.
• Wear proper personal protective equipment including safety glasses and insulated gloves when
making connections to power circuits.
• Ensure hands, shoes, and floors are dry before making any connection to a powe
• Make sure the unit is turned OFF before making connection to terminals.
• Make sure all circuits are de-energized before making connections.
• Before each use, inspect all cables for breaks or cracks in the insulation. Replace immediately if
defective.
• Use Copper Conductors in Field Wiring Only, 60/75° C
cautions whenever any type of connection is made to the module:
r line.
Page 9
WARRANTY/DISCLAIMER
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a
period of 13 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month
grace period to the normal one (1) year product warranty to cover handling and shipping time. This
ensures that OMEGA’s customers receive maximum coverage on each product.
If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service
Department will issue an Authorized Return (AR) number immediately upon phone or written request.
Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no
charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser,
including but not limited to mishandling, improper interfacing, operation outside of design limits,
improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of
having been tampered with or shows evidence of having been damaged as a result of excessive corrosion;
or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating
conditions outside of OMEGA’s control. Components in which wear is not warranted, include but are not
limited to contact points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However,
OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any
damages that result from the use of its products in accordance with information provided by
OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by it will be
as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR
REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESS OR IMPLIED, EXCEPT THAT OF TITLE,
AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF
LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of
OMEGA with respect to this order, whether based on contract, warranty, negligence,
indemnification, strict liability or otherwise, shall not exceed the purchase price of the
component upon which liability is based. In no event shall OMEGA be liable for
consequential, incidental or special damages.
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic
Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical
applications or used on humans. Should any Product(s) be used in or with any nuclear installation or
activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility
as set forth in our basic WARRANTY/ DISCLAIMER language, and, additionally, purchaser will indemnify
OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the
Product(s) in such a manner.
RETURN REQUESTS/INQUIRIES
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE
RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN
(AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID
PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return
package and on any correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent
breakage in transit.
FOR WARRANTY
RETURNS, please have the
following information available BEFORE
contacting OMEGA:
1. Purchase Order number under which the product
was PURCHASED,
2. Model and serial number of the product under
warranty, and
3. Repair instructions and/or specific problems
relative to the product.
FOR NON-WARRANTY REPAIRS,
consult OMEGA
for current repair charges. Have the following
information available BEFORE contacting OMEGA:
1. Purchase Order number to cover the COST
of the repair,
2. Model and serial number of the product, and
3. Repair instructions and/or specific problems
relative to the product.
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords
our customers the latest in technology and engineering.
OMEGA is a registered trademark of OMEGA ENGINEERING, INC.
© Copyright 2009 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied,
reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the
prior written consent of OMEGA ENGINEERING, INC.
Page 10
M4764/0109
OME0885-01
Where Do I Find Everything I Need for
Process Measurement and Control?
OMEGA…Of Course!
Shop online at omega.com
sm
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Wire: Thermocouple, RTD & Thermistor
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Calibrators & Ice Point References
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