Page 1
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For latest product manuals:
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User’s Guide
HE-XE102
12 Digital DC Inputs, 4 Analog
Inputs (Medium Resolution),
6 Digital Relay Outputs
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MADE IN
Page 2
Servicing North America:
U.S.A.: Omega Engineering, Inc., One Omega Drive, P.O. Box 4047
ISO 9001 Certified Stamford, CT 06907-0047 USA
Canada: 976 Bergar
Laval (Quebec), Canada H7L 5A1
Toll-Free: 1-800-826-6342 TEL: (514) 856-6928
FAX: (514) 856-6886 e-mail: [email protected]
For immediate technical or application assistance:
U.S.A. and Canada: Sales Service: 1-800-826-6342/1-800-TC-OMEGA
®
Customer Service: 1-800-622-2378/1-800-622-BEST
®
Engineering Service: 1-800-872-9436/1-800-USA-WHEN
®
Mexico: En Español: 001 (203) 359-7803 FAX: (001) 203-359-7807
Servicing Europe:
Benelux: Managed by the United Kingdom Office
Czech Republic: Frystatska 184
733 01 Karviná, Czech Republic
Toll-Free: 0800-1-66342 TEL: +420-59-6311899
FAX: +420-59-6311114 e-mail: [email protected]
France: Managed by the United Kingdom Office
Toll-Free: 0800 466 342 TEL: +33 (0) 161 37 29 00
FAX: +33 (0) 130 57 54 27 e-mail: [email protected]
Germany/Austria: Daimlerstrasse 26
D-75392 Deckenpfronn, Germany
Toll-Free: 0 800 6397678 TEL: +49 (0) 7059 9398-0
FAX: +49 (0) 7056 9398-29 e-mail: [email protected]
United Kingdom: OMEGA Engineering Ltd.
ISO 9001 Certified One Omega Drive, River Bend Technology Centre, Northbank
Irlam, Manchester M44 5BD England
Toll-Free: 0800-488-488 TEL: +44 (0)161 777-6611
FAX: +44 (0)161 777-6622 e-mail: [email protected]
OMEGAnet®Online Service Internet e-mail
omega.com [email protected]
It is the policy of OMEGA Engineering, Inc. to comply with all worldwide safety and EMC/EMI
regulations that apply. OMEGA is constantly pursuing certification of its products to the European New
Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.
The information contained in this document is believed to be correct, but OMEGA accepts no liability for any
errors it contains, and reserves the right to alter specifications without notice.
WARNING: These products are not designed for use in, and should not be used for, human applications.
Page 3
1 Specifications
001XLE002
(0.50 – 0.78 N
-
m)
Remove cover
.
CAUTION:
internally. To access, remove
Wiring and
Power
DIP
Specifications
Digital DC Inputs
Inputs per Module
12 including 4 configurable
HSC inputs
1 eludoM rep snommoC
Input Voltage Range 12 VDC / 24 VDC
Absolute Max. Voltage 35 VDC Max.
Input Impedance
10 kΩ
Input Current Positive Logic Negative Logic
Upper Threshold 0.8 mA -1.6 mA
Lower Threshold 0.3 mA -2.1 mA
Max Upper Threshold 8 VDC
Min Lower Threshold 3 VDC
OFF to ON Response 1 ms
ON to OFF Response 1 ms
HSC Max. Switching Rate
10 kHz Totalizer/Pulse, Edges
5 kHz Frequency/Pulse, Width
2.5 kHz Quadrature
Digital Relay Outputs
Outputs per Module 6 relay
6 eludoM rep snommoC
Max. Output Current per Relay 3 A at 250 VAC, resistive
Max. Total Output Current 5 A continuous
Max. Output Voltage 275 VAC, 30 VDC
Max. Switched Power 1250 VA, 150 W
Contact Isolation to XLe
Max. Voltage Drop at Rated
ground
Current
Expected Life
(See Derating section for
chart.)
Max. Switching Rate
1000 VAC
0.5 V
No load: 5,000,000
Rated load: 100,000
300 CPM at no load
20 CPM at rated load
Type Mechanical Contact
Response Time
One update per ladder scan
plus 10 ms
Analog Inputs, Medium Resolution
4 slennahC fo rebmuN
Input Ranges
0 - 10 VDC
0 – 20 mA
4 – 20 mA
Safe input voltage range -0.5 V to +12V
Input Impedance
(Clamped @ -0.5 VDC to
12 VDC)
Current
Mode:
100 Ω
Voltage Mode:
500 k Ω
stiB 01 noituloseR lanimoN
stnuoc 000,23 elacs lluf IA%
Am 53 tnerruC-revO .xaM
Conversion Speed All channels converted once per
Max. Error at 25°C
(excluding zero)
*can be made tighter (~0.25%)
by adjusting the digital filter
setting to 3.
Additional error for
temperatures other than 25°C
ladder scan
4-20 mA 1.00%
0-20 mA 1.00%
0-10 VDC 1.50%*
TBD
1-128 scan digital running
average filter
retlif )esion( hsah zH 061 gniretliF
General Specifications
Required Power
(Steady State)
Required Power
(Inrush)
Primary Power
Range
130 mA @ 24 VDC
30 A for 1 ms @ 24 VDC
10 – 30 VDC
Relative Humidity 5 to 95% Non-condensing
Clock Accuracy +/- Seven Minutes/Month at 20C
Note: Highest usable frequency for PWM output is 65 KHz
Operating
Temperature
0°C to +50°C
elbavomeR mm 5 ,epyT wercS epyT lanimreT
Weight 12 oz. (340.19 g)
General Specifications continued
CE
If you requ ire a Compliance Table:
UL
2 Panel Cut-Out and Dimensions
Note: Max. panel thickness: 5 mm.
1-888-556-6342
Refer to the XLe/XLt User Manual for panel box information and a handy checklist of requirements.
Note: The tolerance to meet NEMA standards is ± 0.005" (0.1 mm).
"
3.622" [92mm]
3.622" [92mm]
" "
3 Ports / Connectors / Cables
Note: The case of the XLe is black, but for clarity, it is shown in a lighter gray color.
To Remove Back Cover:
Unscrew 4 screws located on
the back of the unit.
screws when replacing the back
I/O Jumpers: (Not Shown):
I/O Jumpers (JP) are located
Do not over tighten
cover.
back cover of unit.
Wiring Connectors (J1 / J2):
I/O Jumpers (JP1 / JP2), and
External Jumpers (RS-485) are
described in the
Jumpers section of this
document.
Memory Slot:
Uses Removable Memory for
data logging, screen captures,
program loading and recipes.
Horner Part No.: HE-MC1
Serial Communications:
MJ1: (RS-232 / RS-485) Use for
Cscape programming and
Application-Defined
Communications.
MJ2: (RS-232 / RS-485) Use for
Application-Defined
Communications.
Switch
MJ2
(RS-232 / RS-485)
MJ1
(RS-232 / RS-485)
J1
I/O
Jumper
Power Connector
Power Up:
Connect to Earth Ground.
Apply 10 - 30 VDC.
Screen lights up.
Torque rating 4.5 – 7 Lb-In
Memory Slot
CAN Connector
Use the CAN Connector when
using CsCAN network.
Torque Rating 4.5 – 7 Lb-In
(0.50 – 0.78 N-m)
Jumper
NET 1
(CsCAN)
001XLE029-R2
J2
I/O
__________________________________________________________________________________________________________________________________________________________________
Page 1 of 4
Page 4
A1
Location of
I/O jumpers (
JP
)
001XLE015
LOAD
LOAD
LOAD
230VAC
For I/O wiring (discrete), use the
For shielded Analog I/O wiring,
001XLE017
Note:
1
8
4 Serial Communications:
MJ1: (RS-232 / RS-485) Use for Cscape programming and
Application-Defined Communications.
MJ2: (RS-232 / RS-485) Use for Application-Defined
Communications.
Pin MJ1 Pins MJ2 Pins
Signal D irection Signal Direction
TXD OUT TXD OUT
8
RXD IN RXD IN
7
0 V Ground 0 V Ground
6
+5
5*
60mA
RTS OUT TX- OUT
4
CTS IN TX+ OUT
3
RX- /
2
TX-
RX+ /
1
TX+
OUT
IN / OUT RX- IN
IN / OUT RX+ IN
* +5 on XLe Rev E and later
+5
60mA
OUT
5 Wiring and Jumpers
Wire according to the type of inputs / outputs used, and select the
appropriate jumper option.
Wiring Specifications
•
following wire type or equivalent:
Belden 9918, 18 AWG (0.8 mm2)
or larger.
and wiring connectors
(J1 and J2).
•
use the following wire type or
equivalent: Belden 8441, 18
AWG (0.8 mm
•
For CAN wiring, use the
following wire type or equivalent:
Belden 3084, 24 AWG (0.2 mm
Use copper conductors in field
wiring only, 60/75° C
2
) or larger.
or larger.
J1
2
)
JP2
JP1
001XLE025
5.2 Wiring Examples (continued)
J2 Black
Terminal
Connector
C6 Relay 6 COM
R6 Relay 6 NO
C5 Relay 5 COM
R5 Relay 5 NO
C4 Relay 4 COM
R4 Relay 4 NO
C3 Relay 3 COM
R3 Relay 3 NO
C2 Relay 2 COM
R2 Relay 2 NO
C1 Relay 1 COM
R1 Relay 1 NO
H4 HSC4 / IN12
H3 HSC3 / IN11
H2 HSC2 / IN10
Name
0V ON J1
J2 Black
Positive Logic
Digital In / Relay Out
230VAC
230VAC
230VAC
230VAC
230VAC
12-24VDC
OR
25VDC
OR
25VDC
OR
25VDC
OR
25VDC
OR
25VDC
OR
25VDC
N
L
N
L
N
L
N
L
N
L
N
L
5.3 I/O Jumpers Settings (JP1 - JP2)
JP1 Digital DC In / HSC
Positive Negative
Logic Logic
J2
Default
Note: The Cscape Module Setup confi guration must match the
001XLE026
selected I/O (JP) jumper settings.
JP2 Analog In (A1 – A4)
Current Voltage
(20 mA) (10 V)
A2
A3
A4
Default
LOAD
LOAD
LOAD
001XLE027
C6
R6
C5
R5
C4
R4
C3
R3
C2
R2
C1
R1
H4
H3
H2
When using JP2 (A1-A4), each
channel can be independently
configured.
Positive Logic vs. Negative Logic Wiring
The XLe can be wired for Positive Logic inputs or
12-24VDC
Negative Logic inputs.
I1
0V
Positive Logic In Negative Logic In
5.1 Wiring Examples
J1 Orange
Terminal
Connector
Name
I1 IN1
I2 IN2
I3 IN3
I4 IN4
I5 IN5
12-24VDC
I6 IN6
I7 IN7
I8 IN8
H1 HSC1 /IN9
0V Ground
A1 Analog IN1
A2 Analog IN2
A3 Analog IN3
A4 Analog IN4
0V Ground
Note:
Loop Power requirements are determined
LOOP PWR
by the transmitter specification.
I1
0V
001XLE036
XE102 J1 Orange
Positive Logic In
Digital In /
Analog In
20mA
0-10VDC
5.4 External DIP Switch Settings (or Jumpers Settings)
Some XLes have jumpers to set
RS-485 port termination, though
most use DIP Switches.
The External Jumpers or DIP
Switches are used for termination
of the RS-485 ports. The XLe is
shipped un-terminated.
To terminate, select one of the
jumpers shipped with the product
and insert it based upon the option
I1
that is desired or, select the switch
and configure based upon the
I2
option that is desired.
I3
I4
I5
I6
I7
I8
H1
0V
A1
A2
A3
A4
0V
As seen when looking at the top of the XLE unit: Refer to
Section 3 for the location of the DIP Switches (or External
Jumpers).
DIPSW3: FACTORY
USE ONLY (tiny
bootloader firmware
downloading). NOT TO
BE USED FOR
NORMAL OCS
OPERATION.
DIPSW2: MJ2
Termination
(Default – none)
DIPSW1: MJ1
Termination
(Default – none)
DIPSW3: FACTORY
USE ONLY (tiny
bootloader firmware
downloading). NOT TO
BE USED FOR
NORMAL OCS
OPERATION.
DIPSW2: MJ2
Termination
(Default – none)
DIPSW1: MJ1
Termination
(Default – none)
001XLE037
001XLE03 7-R1
__________________________________________________________________________________________________________________________________________________________________
Page 2 of 4
Page 5
1
8
1
60201004080
20
Scans
0
6
%
C
o
m
p
l
e
t
e
[
]
Contact Current (A)
6 MJ2 Pinouts in Full and Half Duplex Modes
Pin MJ2 Pins
Signal Direction
TXD OUT
8
RXD IN
7
0 V Ground
6
+5 60mA OUT
5*
TX- OUT
4
TX+ OUT
3
RX- IN
2
RX+ IN
1
* +5 on XLe Rev E and later
MJ2 Full Duplex Mode
Pin MJ2 Pins
8
Signal Direction
TXD OUT
8
RXD IN
7
0 V Ground
6
+5 60mA OUT
5*
TX- OUT
4
TX+ OUT
3
TX-/RX- IN/OUT
2
TX+/RX+ IN/OUT
1
* +5 on XLe Rev E and later
MJ2 Half Duplex Mode
7. Filter
Filter Constant sets the level of digital filtering according to the
following chart.
1 2 3 4 5
0 7
100
90
80
70
60
50
40
30
10
0
Digital Filtering. The illustration above dem
digital filtering (set with Filter Constant) on module
response to a temperature change.
Filter
Constant
onstrates the effect of
8 Derating
9 I/O Register Map
Registers Description
stupnI latigiD 42I% ot 1I%
tluaF tuptuO 23I%
devreseR 13I% ot 52I%
stuptuo latigiD 61Q% ot 1Q%
%Q17 Clear HSC1 accumulator to 0
%Q18
Quadrature 1-2: Accumulator 1 Reset to max – 1
Totalizer: Clear HSC2
%Q19 Clear HSC3 Accumulator to 0
%Q20
Quadrature 3-4: Accumulator 3 Reset to max – 1
Totalizer: Clear HSC4
devreseR 23Q% ot 12Q%
stupni golanA 4IA% ot 1IA%
%AI5, %AI6 HSC1 Accumulator
%AI7, %AI8 HSC2 Accumulator
%AI9, %AI10 HSC3 Accumulator
%AI11, %AI12 HSC4 Accumulator
%AQ1, %AQ2 PWM1 Duty Cycle
%AQ3, %AQ4 PWM2 Duty Cycle
elacserP MWP 6QA% ,5QA%
doireP MWP 8QA% ,7QA%
%AQ9 to %AQ14 Analog outputs
Note: Not all XLe units contain the I/O listed in this table.
10 Safety
When found on the product, the following symbols specify:
Warning: Electrical
Shock Hazard.
This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D or Non-hazardous locations
only
WARNING – EXPLOSION HAZARD – Substitution of components may impair suitability for Class I,
Division 2
AVERTISSEMENT - RISQUE D'EXPLOSION - LA SUBSTITUTION DE COMPOSANTS PEUT RENDRE
Warning: Consult
user documentation.
CE MATERIAL INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE 1, DIVISION 2
WARNING – EXPLOSION HAZARD – Do not disconnect equipment unless power h
the area is known to be non-hazardous.
AVERTISSEMENT - RISQUE D'EXPLOSION - AVANT DE DECONNECTOR L'EQUIPMENT, COUPER LE
COURANT OU S'ASSURER QUE L'EMPLACEMENT EST DESIGNE NON DANGEREUX.
WARNING: To avoid the risk of electric shock or burns, always connect the safety (or earth) ground before
making any other connections.
WARNING: To reduce the risk of fire, electrical shock, or physical injury it is strongly recommended to fuse
the voltage measurement inputs. Be sure to locate fuses as close to the source as possible.
WARNING: Replace fuse w
hazards.
WARNING: In the event of repeated failure, do not
defective condition that will not
WARNING: Only qualified electrical personnel familiar with the construction and operation of this
equipment and the hazards involved should install, adjust, operate, or service this equipment. Read and
understand this manual and other applicable manuals in their entirety before proceeding. Failure to observe
this precaution could result in severe bodily injury or loss of life.
ith the same
clear by replacing the fuse.
type and rating to provide protection against risk of fire and shock
replace the fuse again as a repeated failure indicates a
as been switched off or
)
4
Relay Lif e Expectancy
40
30
20
10
0
Operatio n (x1 0
1 2 3 4
__________________________________________________________________________________________________________________________________________________________________
Page 3 of 4
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received, including interference that may cause undesired
operation.
Page 6
rotective equipment including safety glasses and insulated gloves when making
•
C.
• All applicable codes and standards need to be
• Adhere to the following safety precautions whenever any type of connection is made to the module.
• Connect the safety (earth) ground on the power connector first before making any other connections.
• When connecting to electric circuits or pulse-initiating equipment, open their related breakers.
• Do not
make connections to live power lines.
• Make connections to the module first; then connect to the circuit to be monitored.
• Route power wires in a safe manner in accordance with good practice and local codes.
• Wear proper personal p
connections to power circuits.
• Ensure hands, shoes, and floors are dry before making any connection to a power line.
• Make sure the unit is turned OFF before making connection to terminals.
• Make sure all circuits are de-energized before making connections.
• Before each use, inspect all cables for breaks or cracks in the insulation. Replace immediately if defective.
Use Copper Conductors in Field Wiring Only, 60/75°
"WARNING: EXPOSURE TO SOME CHEMICALS MAY DEGRADE
THE SEALING PROPERTIES OF MATERIALS USED IN THE Tyco relay PCJ
Cover / case & base: Mitsubishi engineering Plastics Corp.
5010GN6-30 or 5010GN6-30 M8 (PBT)
Sealing Material: Kishimoto 4616-50K (I part epoxy resin)
It is recommended to periodically inspect the relay for any
degradation of properties and replace if degradation is found
followed in the installation of this prod
uct.
__________________________________________________________________________________________________________________________________________________________________
Page 4 of 4
Page 7
WARRANTY/DISCLAIMER
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a
period of 13 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month
grace period to the normal one (1) year product warranty to cover handling and shipping time. This
ensures that OMEGA’s customers receive maximum coverage on each product.
If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service
Department will issue an Authorized Return (AR) number immediately upon phone or written request.
Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no
charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser,
including but not limited to mishandling, improper interfacing, operation outside of design limits,
improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of
having been tampered with or shows evidence of having been damaged as a result of excessive corrosion;
or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating
conditions outside of OMEGA’s control. Components in which wear is not warranted, include but are not
limited to contact points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However,
OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any
damages that result from the use of its products in accordance with information provided by
OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by it will be
as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR
REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESS OR IMPLIED, EXCEPT THAT OF TITLE,
AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF
LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of
OMEGA with respect to this order, whether based on contract, warranty, negligence,
indemnification, strict liability or otherwise, shall not exceed the purchase price of the
component upon which liability is based. In no event shall OMEGA be liable for
consequential, incidental or special damages.
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic
Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical
applications or used on humans. Should any Product(s) be used in or with any nuclear installation or
activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility
as set forth in our basic WARRANTY/ DISCLAIMER language, and, additionally, purchaser will indemnify
OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the
Product(s) in such a manner.
RETURN REQUESTS/INQUIRIES
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE
RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN
(AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID
PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return
package and on any correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent
breakage in transit.
FOR WARRANTY
RETURNS, please have the
following information available BEFORE
contacting OMEGA:
1. Purchase Order number under which the product
was PURCHASED,
2. Model and serial number of the product under
warranty, and
3. Repair instructions and/or specific problems
relative to the product.
FOR NON-WARRANTY REPAIRS,
consult OMEGA
for current repair charges. Have the following
information available BEFORE contacting OMEGA:
1. Purchase Order number to cover the COST
of the repair,
2. Model and serial number of the product, and
3. Repair instructions and/or specific problems
relative to the product.
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords
our customers the latest in technology and engineering.
OMEGA is a registered trademark of OMEGA ENGINEERING, INC.
© Copyright 2009 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied,
reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the
prior written consent of OMEGA ENGINEERING, INC.
Page 8
M4760/0109
OME0808-04-EN
Where Do I Find Everything I Need for
Process Measurement and Control?
OMEGA…Of Course!
Shop online at omega.com
sm
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