Page 1
YCE
FSVlOO
and
FSV200
Series
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G
eneral
Purpose Solenoid Valves
03
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An
OMEGg
OMEGA
Technologies
Compsny
Operator’s Manual
Page 2
Servicing USA and Canada: Call OMEGA Toll Free
USA
One Omega Drive, Box 4047
Stamford, CT 06907-0047
Telephone: (203) 359-1660
FAX: (203) 359-7700
Sales Service: l-800-826-6342
Customer Service: l-800-622-2378
Engineering Service: l-800-872-9436
TELEX: 996404 EASYLINK: 62968934 CABLE OMEGA
/
l-800-TC-OMEGASM
l-800-622-BESTSM
/
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Canada
976 Bergar
5Al
H7L
Lava1
(Quebec)
Telephone: (514) 856-6928
FAX: (514) 856-6886
Servicing Europe: United Kingdom Sales and Distribution Center
25 Swannington Road, Broughton Astley, Leicestershire
LE9
6TU,
England
Telephone: 44 (1455) 285520 FAX: 44 (1455) 283912
The OMEGA Complete Measurement and
Control Handbooks
Temperature
&
Pressure, Strain
Flow and Level
pH and Conductivity
Force
&
Encyclopedias
Data Acquisition Systems
Electric Heaters
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and Control
Call
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for
Your FREE Handbook Request Form Today: (203)
3599RUSH
Page 3
Table of Contents
Chapter 1 Introduction
1 .1
Unpack ing
1.2
Desc ri ption
1.3
Fea tu res
1.4
Ava ilab le M ode ls
1.5
Typ ica l App lica ti ons
Chapter
Chapter 3 Installation
2
Parts of the Solenoid Valve
FSVIOO
I
FSV200
Series
General Purpose Solenoid Valve
Page
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
..................................................................................................................
.................................................................................................................
..................................................................................................................
......................................................................................................... 2
.....................................................................................................
......................................................................................
................................................................................................................
1
1
1
2
3
4
4
Chapter 4 Troubleshooting Guide
Chapter 5 Spare Parts List
Chapter 6 Specifications
.......................................................................................................
..........................................................................................................
...........................................................................................
5
6
7
Page 4
Notes
Page 5
Chapter 1 Introduction
.l
Unpacking
1
Remove the Packing List and verify that you have received all equipment, including the follow-
ing (quantities in parentheses):
General Purpose Solenoid Valve
Operator’s Manual (1)
If you have any questions about the shipment, please call OMEGA Customer Service Depart-
ment. When you receive the shipment, inspect the container and equipment for signs of dam-
age. Note any evidence of rough handling in transit. Immediately report any damage to the
shipping agent.
The carrier will not honor any claims unless all shipping
material is saved for inspection. After examining
and removing contents, save packing material and carton
in the event reshipment is necessary.
(1)
NOTE
1.2 Description
The OMEGA@
Type Solenoid Valves cover most industrial applications. A two-way valve controls the flow of
fluid through a single passage. It has two ports, an inlet and an outlet. A normally closed valve
does not pass fluid unless it is energized. There is fail safe positive valve closing in the event
of power failure that prevents flooding or overfilling.
These valves cover a wide range of operating pressures and temperatures. 5 PSI to 150 PSI
pressure and temperatures to 195°F affords broad application and tremendous flexibility. The
long life bronze castings and waterproof coils insure performance consistency for a long life.
Since the valves are very rugged, they provide low incidence of down time and maintenance.
Minimum pressure drop internal design of this valve assures exceptional flow performance.
FSVIOO
and
FSV200
Series Two-Way Normally Closed Pilot Operated
Piston-
Page 6
1.3 Features
The
FSVlOOlFSV200 solenoid valves have the following features:
??
??
??
??
Available Models
1.4
2-way Normally Closed
Pilot-Operated
Piston-Type
Bronze Construction
??
Variety of Voltages
??
Maximum Temperature of 195°F
??
Maximum Pressure 150 PSI
OMEGA Engineering, Inc. has the following models with the following characteristics:
FSVI 00 Series for Water
Part Number *
FSVI 01
FSV102
FSVI 03
FSVI 04
FSVI 05
FSV106
FSVI 07
Solenoid Valve with
Solenoid Valve with
Solenoid Valve with
Solenoid Valve with
Solenoid Valve with
Solenoid Valve with
Solenoid Valve with
* For DIN coil option, add suffix “-DIN” to the part number.
Description
BUNA
BUNA
BUNA
BUNA
BUNA
N/EPDM Seal and
N/EPDM Seal and
N/EPDM
Seal and
N/EPDM Seal and 1
N/EPDM Seal and 1.25” NPT Connector
318”
l/2”
3/4” NPT Connector
BUNA N/EPDM Seal and 1.50” NPT Connector
BUNA
N/EPDM Seal and 2.00” NPT Connector
NPT Connector
NPT Connector
.OO”
NPT Connector
2
Page 7
FSV200 Series for Light
Oils and Solvents
Part Number *
FSV201
FSV202
FSV203
FSV204
FSV205
FSV206
FSV207
*
For DIN coil option, add suffix
DescriDtion
Solenoid Valve with Viton Seal and
Solenoid Valve with Viton Seal and
Solenoid Valve with Viton Seal and
Solenoid Valve with Viton Seal and 1
Solenoid Valve with Viton Seal and 1.25 ” NPT Connector
Solenoid Valve with Viton Seal and 1.50 ” NPT Connector
Solenoid Valve with Viton Seal and 2.00 ” NPT Connector
“- DIN” to the part number.
3/8” NPT Connector
112”
NPT Connector
3/4” NPT Connector
.O”
NPT Connector
1.5 Typical Applications
Commercial Laundry Equipment and Facilities
Commercial Dishwashers, Bottlewashers, Pot/Pan Washers
&
Car
Irrigation Systems
Humidification
Water Treatment
Poultry Incubators/Watering Equipment
Industrial Maintenance, Repair, and Operation
Truck Wash Facilities
Page 8
Chapter
2
Parts
of the
Solenoid Valve
Figure 2-1.
BONNET
BOHET
G
PLUNGER ASSEMBLY
FSVlOO/200
l/2”,
310”,
SOLENOID
--SOLENOID
Series
PLUNGER ASSEMBLY
PISTON SPRING
SPLtT
RING
PISTON BODY
WASHER
SEAT
314”
NPT
SPRING WAS
PISTON SPRING
SPLIT RING
(TEFLON,
NUT
HER
(TEFLON)
Chapter 3 Installation
Be sure to adhere to the following when installing your solenoid valve:
Arrow on valve body indicates direction of flow.
Apply wrench only on end of valve being connected;
(leverage on other valve parts can cause damage)
Install in horizontal position with solenoid vertical.
Make electrical connections in compliance with electrical code.
Be certain electric power is of the same voltage
and cycles as marked on solenoid.
4
Figure 2-2. I”,
CAUTION
I%“,
lYz”,
-PISTON BODY
2”
NPT
Page 9
Chapter 4 Troubleshooting Guide
Problem Possible Cause
Failure to open when
solenoid engergized
1.
Low voltage at solenoid
(below 85% of rated
voltage)
Solenoid failure
2.
3.
Worn rings
Pressure drop less
4.
than 5 PSI
5.
Bonnet bent
6.
Should have approx-
imately 1
split piston rings.
Corrective Action
Insure proper voltage at
solenoid
Check for excessive
voltage at solenoid
Replace split rings
Increase pressure
differential to 5 PSI
Install new bonnet
Trim as required
6”
gap in
/I
1.
Failure to close when
solenoid de-energized
Leakage 1. Plunger seat hole
Piston Ring binding
between body bore
and piston
Foreign matter lodged
2.
on body seat
3.
Foreign matter
preventing plunger
from seating
4.
Plunger tip is broken
or badly worn
eroded
Remove piston and place
ring in groove, then insert
piston in body
Remove piston and clean
out matter
Clean out foreign matter
at plunger seat hole
Replace plunger
assembly
l/2”,
3/8”,
replace piston
l-l/#“,
l”,
replace valve
&
l-1/2”,
314”
&
2 ”
Caution:
2. Piston seat washer
takes a deep set
Do
not apply voltage to solenoid coil that has been removed from valve.
Replace seat washer
Page 10
Chapter 5 Spare Parts List
l/2”
Coil with
outlet and
Fits all valve sizes.
NPT Conduit
30”
lead
wires.
Consult Factory for other voltages and coils with ground
Teflon Split Piston Ring
(2
Req’d)
Piston Seat Washer
Piston Seat Washer
Nut
85Oi9Oi
1
8222301
1
8222 2
W’*l
wire.
x”92”
3/8”*1/2”*3/&1”~1
FSVI
NPT Connector Stvles
00
7319503 7319503 7319503 7319503
73026 83192 83192 83192
N/A
8249801
86030 76745 76750
82224 82224 82224
84048
84571
7673801
,
84518
Same Parts as
FSVIOO
FSVZOO
Except Following Parts of Viton:
3ia”
112”CL
314”
1”
11/4”&
11/2”
2”
I
Plunger Assembly 74777 74777 74777 74777 74777
“0”
Ring
N/A
N/A
87408 85649 85650
Piston Assembly 7735504 7730002 7643103 7646902 7647002
Piston Seat Washer 84689 84688 84794 85614 85612
6
Page 11
Chapter 6 Specifications
0
ri
r--C---+
Figure 6-i.
FSVlOO:
For fluids compatible with bronze, 430 F Stainless Steel, Ethylene Propylene, and Teflon
FSVI
IT----
I
I
0
F
3/W’,
f’k
i-t
112”,
8
314”
OO/FSVZOO
I
Series
Figure 6-2. 1”,
1?4”,
I%“,
CL
2”
Pipe
Cv
Note: (Cv Factor) The amount of water that will flow through the valve with a 1 PSI pressure drop at 60 F. This
should be used for
Weight
Size
Factor 2.3
Lbs.
Kgs.
318”
a
comparison flow.
318"
2.00
0.91
Maximum Viscosity:
Minimum Pressure:
Maximum Presure:
Temperature Range:
Medium:
Power:
Wetted Parts:
Cv Values:
Dimensions:
Weight:
l/2"
3.3 7.5 9.8
112"
2.12 3.50 7.20
0.96
314”
314"
1.59
'I
1
'I
1
3.27 3.29
17.8
Centistokes
5 PSI
150 PSI
32°F to 195”
Water
23 Watts, 120
Bronze, Teflon, EPDM
Refer to flow Capacity Charts
Refer to above figures
Refer to above table
(FSVI 00): Oil/and
Solvents
(FSV200
Series
l-114"
15
l-l/4" l-112"
7.25
(OX
(FSV200)
Vat
90X)
to
coils
-
Viton)
l-112"
28 39
10.00 13.75
4.55 6.25
2"
2"
Page 12
Specifications
(con?)
Flow Capacity Charts
100
90
80
70
6oE
g
5 0
.E
4 0
30h.
IA
20
10
5
0
IO 20
5
* Valves require minimum 5 PSI pressure differential
30 40 60
SO
100
Pressure Drop Across the Valve in PSI
Figure 6-3.
3/W’,
l/2”,
314”
NPT
125
450
400
350
300
E
250k
.E
20 0
175
3
0
15 0
E
125
100
;i
:8
0-
150
5 10 20 30 40
Pressure Drop Across the Valve in PSI
Figure
64.
for reliable operation.
60 80 100
I%“,
I%“,
l”,
* Must be installed in horizontal piping with solenoid in vertical position.
* Valve should be sized to flow requirement, not pipe size.
* Average closing time:
3/8”-314”
1-3 sec.,
I”-2”
2-5 sec.
125 150
2” NPT
.-__
._ .
__ ,
- _ --.
.
FSV202
1
FSV203
FSV204
FSV205
FSV206
FSV207
.__
.
I
I
_ .-
I
I
l/2
314
1 .oo
1.25 1.250
.50I
I
2.00
.
I
I
.--
_ .
0.439
t
0.849
1.250
I
1.500
I
2.000
I
Viton 0.85
Viton
Viton
Viton
Viton
I
1
Viton
0.6-4.5
0.6-4.5
0.8-5.8
I
1
1.5-9.5
1.5-9
0.1-0.25
0.1-0.25
0.2-0.5
0.2-0.4
1
0.25-l
3.45
*0.005
*0.002
*0.002
kO.002
kO.002
8
Page 13
Notes
Page 14
WARRANTY
OMEGA warrants this unit to be free of defects in materials and workmanship and to give satisfac-
tory service for a period of 13
al one (1) month grace period to the normal
and shipping time. This ensures that OMEGA ’s customers receive maximum coverage on each
product. If the unit should malfunction, it must be returned to the factory for evaluation. OMEGA ’s
Customer Service Department will issue an Authorized Return (AR) number immediately upon
phone or written request. Upon examination by OMEGA, if the unit is found to be defective it will
be repaired or replaced at no charge. However, this WARRANTY is VOID if the unit shows evidence
of having been tampered with or shows evidence of being damaged as a result of excessive corro-
sion; or current, heat, moisture or vibration; improper specification;
other operating conditions outside of
damaged by misuse are not warranted. These include contact points, fuses, and
months
from date of purchase. OMEGA Warranty adds an addition-
one (1) year product warranty
to cover handling
misapplication; misuse or
OMEGA’s control. Components which wear or which are
triacs.
OMEGA is glad to offer suggestions on the use of its various products.
OMEGA only warrants that the parts manufactured by it will be as specified and free of
defects.
OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHAT-
SOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE AND ALL IMPLIED WAR-
RANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE ARE HEREBY DISCLAIMED.
LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive and
the total liability of OMEGA with respect to this order, whether based on contract, war-
ranty, negligence, indemnification, strict liability or otherwise, shall not exceed the
purchase price of the component upon which liability is based. In no event shall
OMEGA be liable for consequential, incidental or special damages.
Every precaution for accuracy has been taken in the preparation of this manual; however, OMEGA
ENGINEERING, INC. neither assumes responsibility for any omissions or errors that may appear
nor assumes liability for any damages that result from the use of the products in accordance with
the information contained in the manual.
SPECIAL CONDITION: Should this equipment be used in or with any nuclear installation or activity,
purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatso-
ever arising out of the use of the equipment in such a manner.
/
RETURN REQUESTS
Direct all warranty and repair requests/inquiries to
Department. BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN
AUTHORIZED RETURN (AR) NUMBER FROM OMEGA ’S CUSTOMER SERVICE DEPARTMENT (IN
ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then be marked on the
outside of the return package and on any correspondence.
the
INQUIRIES
bMEGA
ENGINEERING Customer Service
Nevertheless,
FOR
WARRANTY
following information available BEFORE con-
tacting OMEGA:
1.
PO. number under which the product was
PURCHASED,
2.
Model and serial number of the product
under warranty, and
3.
Repair instructions and/or specific prob-
lems relative to the product.
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords
our customers the latest in technology and engineering.
OMEGA is a registered trademark of OMEGA ENGINEERING,
0
Copyright 1994 OMEGA ENGINEERING, INC. All rights reserved. This documentation may not be copied, photocopied,
reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without prior
written consent of OMEGA ENGINEERING, INC.
RETURNS, please have the
NON_WARRANTY
FOR
TION,
calibration charges. Have the following
mation
1.
P.O. number to cover the COST of the
repair/calibration,
Model and serial number of product, and
2.
Repair instructions and/or specific problems
3.
relative to the product.
INC.
consult OMEGA for current repair/
available BEFORE contacting OMEGA:
REPAIRS OR
CALIBRA-
infor-
Page 15
I
I
Find Everything Where Do
Need for
Process Measurement and Control?
OMEGA...Of Course!
TEMPERATURE
&
&
Thermocouple, RTD
D
Wire: Thermocouple,
Ia
Calibrators
Recorders, Controllers
E
Infrared Pyrometers
la
&
Ice Point References
Thermistor Probes, Connectors, Panels
&
Thermistor
RTD
&
Process Monitors
PRESSURE/STRAIN FORCE
&
B
Transducers
m
Load Cells
m
Displacement Transducers
@
Instrumentation
Strain Gages
&
Pressure Gauges
&
Accessories
FLOW/ LEVEL
&
Rotameters, Gas Mass Flowmeters
m
m
Air Velocity Indicators
m
Turbine/Paddlewheel Systems
&
B
Totalizers
Batch Controllers
Flow Computers
Assemblies
H/CONDUCTIVITY
&
pH
b
D
m
@’
Electrodes, Testers
Benchtop/Laboratory Meters
Controllers, Calibrators, Simulators
&
Conductivity Equipment
pH
Industrial
Accessories
&
Pumps
DATA ACQUISITION
m
Data Acquisition and Engineering Software
@
Communications-Based Acquisition Systems
&
Plug-in Cards for Apple, IBM
w
D
Datalogging Systems
D
Recorders, Printers & Plotters
Compatibles
HEATERS
B
Heating Cable
&
w
Cartridge
w
Immersion
m
Flexible Heaters
D
Laboratory Heaters
Strip Heaters
&
Band Heaters
ENVIRONMENTAL MONITORING AND CONTROL
&
Metering
Refractometers
Pumps
Air, Soil
Industrial Water
pH,
Conductivity
Control Instrumentation
&
Tubing
&
Water Monitors
&
Wastewater Treatment
&
Dissolved Oxygen Instruments
Ml948
/
1194
Page 16
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