Omega FPU5-MT-220 User Manual

www.omega.com

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User’s Guide

FPU5-MT-110, F P U5-M T-2 20

OMEGAFLEX

®

Peristaltic Pump Motor

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The information contained in this document is believed to be correct, but OMEGA Engineering, Inc. accepts
no liability for any errors it contains, and reserves the right to alter specifications without notice.
WARNING: These products are not designed for use in, and should not be used for, patient-connected applications.

Remove the Packing List and verify that you have received all equipment, including the
following (quantities in parentheses):

FPU5-MT-110 or FPU5-MT-220 Peristaltic Pump Motor (1)
Power Cord (1)
Spare Fuse (1)
Peristaltic Pump Quick Start Manual (Manual Number MQS2219) (1)
Peristaltic Pump Motor Quick Start Manual (Manual Number MQS2299) (1)

Operator’s Manual (1)
If you have any questions about the shipment, please call the Customer Service Department.
When you receive the shipment, inspect the container and equipment for signs of damage.

Note any evidence of rough handling in transit. Immediately report any damage to the
shipping agent.

The carrier will not honor damage claims unless all shipping material is saved
for inspection. After examining and removing contents, save packing material
and carton in the event reshipment is necessary.

Unpacking Instructions

i

From the Technical Library of ___________________________________________________________

NOTE

Page

Unpacking Instructions ............................................................................ i

Chapter 1 Introduction ....................................................................... 1-1

1.1 Description .................................................................................... 1-1

1.2 Features .......................................................................................... 1-1

Chapter 2 Parts of the Pump Motor ................................................... 2-1

2.1 Front View ..................................................................................... 2-1

2.2 Left Side View ............................................................................... 2-2

2.3 Right Side View ............................................................................. 2-3

2.4 Membrane Keypad and Display ................................................ 2-4

2.5 Rear View........................................................................................ 2-6

Chapter 3 Getting Started .................................................................. 3-1

3.1 Attaching the Pump ..................................................................... 3-1

3.1.1 Introduction ................................................................................... 3-1

3.1.2 Attaching a Single Pump Directly to the Motor ....................... 3-2

3.1.3 Stacking Two Pumps on One Side of the Motor ...................... 3-3

3.2 Selecting Tubing ............................................................................ 3-4

3.3 Tubing Life ..................................................................................... 3-4

3.4 Loading the Tubing ...................................................................... 3-4

Chapter 4 Turning on the Power ........................................................ 4-1

4.1 Introduction to the Two Display Modes ................................... 4-1

4.2 Using the ON/OFF Switch .......................................................... 4-1

4.3 The STOPPED Display Mode ..................................................... 4-1

4.4 The RUNNING Display Mode ................................................... 4-2

Chapter 5 Operating the Pump Motor in the STOPPED Display Mode .. 5-1

5.1 Displaying Pump Messages in Five Different Languages ...... 5-1

5.2 Defining the Direction of Pumping ............................................ 5-3

5.3 Selecting the Tubing Inner Diameter ......................................... 5-4

5.4 Priming the Tubing ....................................................................... 5-6

5.5 Calibrating the Tubing ................................................................. 5-6

5.6 Measuring the Temperature of a Fluid ...................................... 5-9

5.7 Preparing for Pumping in a Specific Mode ............................... 5-9

Chapter 6 Operating the Pump Motor in the RUNNING Display Mode . 6-1

6.1 The RPM Mode ............................................................................. 6-1

6.1.1 Pumping in the RPM Mode ........................................................ 6-1

6.2 The FLOW RATE Mode ............................................................... 6-5

6.2.1 Pumping in the FLOW RATE Mode .......................................... 6-5

6.3 The TIME Mode .......................................................................... 6-11

6.3.1 Pumping in the TIME Mode ..................................................... 6-11

6.4 The TOTAL VOLUME Mode .................................................... 6-16

6.4.1 Pumping in the Total Volume Mode ........................................ 6-17

6.5 Preventing Tubing from Moving During Pump Operation . 6-21

Peristaltic Pump Motor

ii

TABLE OF

CONTENTS

Peristaltic Pump Motor

iii

TABLE OF

CONTENTS

Page

6.6 Other Pumping Options ........................................................... 6-21

6.6.1 Auxiliary Out (Remote Monitor) .............................................. 6-21

6.6.2 Auxiliary In (Remote Start/Stop) ............................................. 6-22

Chapter 7 Troubleshooting Guide ....................................................... 7-1

7.1 Display Error Messages ............................................................... 7-1

7.2 Other Pumping Problems ............................................................ 7-8

Chapter 8 Technical Details ................................................................ 8-1

8.1 Theory of Operation ..................................................................... 8-1

8.2 Design Considerations ................................................................. 8-1

8.3 Design Solution ............................................................................. 8-1

8.4 Maintenance .................................................................................. 8-1

Chapter 9 Specifications .................................................................... 9-1

Chapter 10 Spare Parts and Accessories .......................................... 10-1

This equipment has been tested and found to comply with the
limits for a Class A digital device, pursuant to part 15 of the FCC
Rules. These limits are designed to provide reasonable protection

against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in
accordance with the Operator’s Manual, may cause harmful
interference to radio communications. Operation of this equipment
in a residential area is likely to cause harmful interference in which
case the user will be required to correct the interference at his own
expense.

NOTE

Peristaltic Pump Motor

iv

TABLE OF

CONTENTS

Notes

Index

I

I

A

Accessories ............................................ 10-1

Auxiliary In ........................................... 6-22

Auxiliary Out ....................................... 6-21

C

Calibrating the Tubing .......................... 5-6

Calibration Accuracy ............................. 9-1

Creeping, Preventing .......................... 6-21

D

Dual Pump Mounting ........................... 3-3

E

Error Messages ....................................... 7-1

F

Flow Rate Mode .............................. 1-1, 6-5

Fluid Temperature, Measuring ............ 5-9

I

Inner Tubing Diameters ....................... 5-5

K

Keypad, Parts of ..................................... 2-4

L

Language Button .................................... 2-7

Languages ............................................... 5-1

Line Filter ................................................ 4-1

Loading Tubing........................................3-4

M

Modes

Flow Rate .................................. 1-1, 6-5

RPM ........................................... 1-1, 6-1

Time ......................................... 1-1, 6-11

Total Volume .......................... 1-1, 6-17

Motor Turning

Clockwise ......................................... 5-4

Counter-clockwise .......................... 5-4

Mounting Configurations ..................... 3-1

P

Parts of the Pump Motor

Bottom Alignment Pin ................... 2-2

Display .............................................. 2-1

Face of Motor ................................... 2-2

Fuse ............................................ 2-2, 2-6

Groove of Motor Shaft .................... 2-2

Membrane Keypad .................. 2-1, 2-4

Motor Shaft ...................................... 2-2

Mounting Holes .............................. 2-2

ON/OFF Switch .............................. 2-1

Rubber Feet ...................................... 2-1

Safety Cover ..................................... 2-3

Top Alignment Pin ......................... 2-2

Power Requirement ............................... 4-1

Priming the Tubing ............................... 5-6

Pump Direction, Changing .................. 5-3

Pump Messages in

English .............................................. 5-2

French ............................................... 5-2

German ............................................. 5-2

Italian................................................. 5-2

Spanish ............................................. 5-2

R

Ranges

Flow Rate .......................................... 6-6

RPM .................................................. 6-2

Time ................................................ 6-12

Total Volume ................................. 6-17

RPM Mode ........................................1-1, 6-1

Running Display Mode ......................... 4-2

S

Safety Cover ............................................ 2-3

Single Pump Mounting ......................... 3-2

Spare Parts .............................................10-1

Specifications .......................................... 9-1

Stopped Display Mode ......................... 4-1

T

Thermocouple Probe (Type K) ... 1-1, 10-1

Time Mode .....................................1-1, 6-11

Total Volume Mode ......................1-1, 6-16

Tubing

Durometer ........................................ 9-2

Inlet ................................................... 5-4

Life .................................................... 3-4

Loading ............................................. 3-4

Materials ........................................... 3-4

Outlet ................................................ 5-4

Sizes .................................................. 3-4

Troubleshooting Guide ......................... 7-1

Index

I

II

Notes

Index

I

III

Introduction

1-1

1

1.1 Description

The peristaltic pump motor offers microprocessor control and a digital display,
and is designed to be fully compatible with our peristaltic pump. No mounting
plate is needed, just two mounting screws. A

1

⁄10 HP (75W) motor provides flow
rates of up to 2280 mL/minute. A convenient membrane keypad lets you enter
values and control all pump operations. A dot matrix LCD provides for easy
view. Calibrating the unit is easy with the user-friendly control software.
Simply select a tubing size and the desired flow rate, and the pump motor locks
in the required RPM. Select nominal calibration values stored in ROM (read
only memory) or calibrate via gravimetric measurements. Fluid temperature
may be displayed (using an optional Type K thermocouple probe). The last
motor settings are stored in memory when the drives are shut off.

The peristaltic pump motor provides you with four different modes of pumping:

• The RPM Mode for pumping at a certain RPM setting for

an unlimited period of time

• The FLOW RATE Mode for pumping at a certain FLOW RATE

setting for an unlimited period of time

• The TIME Mode for pumping at a certain RPM or FLOW

RATE setting for a specific period of time

• The TOTAL VOLUME Mode for pumping at a certain RPM or FLOW

RATE setting to dispense a specific amount
of fluid

The pump is available in two versions: 110Vac and 220Vac.

1.2 Features

• Digital Display of Flow Rate, RPM, Total Volume, Fluid Temperature (°C or
°F), Flow Duration, or Tube ID

• Ability to Calibrate Precise Flow Rates

• Flow Rates of 1 to 2280 mL/minute

•Reversible Motor for Pumping in Both Directions at Speeds of 10 to 600 RPM

• Easy-to-Read LCD Display

•Type K SMP Female Thermocouple Input

•Tachometer Feedback, ±0.5% Speed Control

• Accepts Two Pumps, One on Each Side or Two Stacked Together

•Membrane Keypad for Easy Operation and Calibration

• Remote Control Options - Aux In: Remote Start/Stop, TTL/CMOS

Aux Out: Open Collector

• Built-in Electronic Braking and Reversing for Fast Stops and Directional
Changes

•Accepts Metric or English Tube Sizes

•Displays Information in English, French, Spanish, German, or Italian

Introduction

1

1-2

Notes

Parts of the Pump Motor

2-1

2

2.1 Front View

Figure 2-1. Front View of the Pump Motor

Table 2-1. Front View

Item Description Function

1 ON/OFF Switch Toggles the unit’s power on and off

2Display Displays the pump messages; provides

information while the pump is running

3Membrane Keypad Allows you to select pump functions

4 Rubber Feet Support the pump motor on a table surface

2

INLET

SELECT

TEMP

RPM

FLOW

RATE

TUBE ID

TIME

TOTAL

VOLUME

CALIBRATE

PRIME

START

STOP

1

4

3

Parts of the Pump Motor

2

2-2

2.2 Left Side View

Figure 2-2. Left Side View of the Pump Motor

Table 2-2. Left Side View

Item Description Function

1 ON/OFF Switch Toggles the pump motor’s power on and off

5Mounting Holes Provides attachment sites for pump(s)

6 Top Alignment Pin Aligns the pump head during installation

7 Bottom Alignment Pin Aligns the pump head during installation

8 Face of Motor Provides a surface for attaching pump(s)

9Motor Shaft Turns the rotor assembly of pump(s)

during pumping

10 Groove of Motor Shaft Holds the back tab of pump(s) rotor shaft

11 Fuse Protects the unit from an overcurrent

12 Vent Holes Allow for cooling of pump motor

2.3 Right Side View

Figure 2-3. Right Side View of the Pump Motor

Table 2-3. Right Side View

Item Description Function

1 ON/OFF Switch Toggles the pump motor’s power on and off

5 Safety Cover Screws Secure safety cover to the motor - if safety cover

is not in place, the exposed holes are the
Mounting Holes

6 Top Alignment Pin Aligns the pump head during installation

7 Bottom Alignment Pin Aligns the pump head during installation

8 Face of Motor Provides a surface for attaching pump(s)

11 Fuse Protects the unit from an overcurrent

12 Vent Holes Allow for cooling of pump motor

13 Safety Cover (default side for Prevents fingers and clothing from getting caught

shipping) in the motor shaft during pump operation

Parts of the Pump Motor

2

2-3

2.4 Membrane Keypad and Display

Figure 2-4. Membrane Keypad and Display

Table 2-4. Membrane Keypad Detail

Item Description Function

2Display Shows pump messages; provides quantitative

information while the pump is running

14 Left Pump Icon Side view of a pump(s); associated with two

green LEDs

15 Green LEDs for left pump Indicate left-mounted pump’s inlet and outlet

16 Right Pump Icon Side view of a pump(s); associated with two

green LEDs

17 Green LEDs for right pump Indicate right-mounted pump’s inlet and outlet

18 INLET SELECT key Selects tubing inlet for pump(s) mounted on

either side of the motor

19 TEMP key Displays the fluid’s temperature as measured

via an optional Type K thermocouple probe

20 RPM key Initiates the RPM Mode of pumping and

displays the RPM setting of the pump motor;
displays the actual pump motor speed, as it
occurs in time

Parts of the Pump Motor

2

2-4

30

TOTAL

VOLUME

CALIBRATE

25

TIME

INLET SELECT

RIGHT PUMP

24

23

PRIME

START

STOP

16

17
27

28

15
14

18

19

INLET

SELECT

TEMP

INLET SELECT

LEFT PUMP

20

21

29

RPM

FLOW

RATE

TUBE ID

22

2

26

Table 2-4. Membrane Keypad Details (cont’d)

Item Description Function

21 FLOW RATE key Initiates the FLOW RATE Mode of pumping

and displays the FLOW RATE setting of the
pump motor; displays the actual fluid flow
rate, as it occurs in time

22 TUBE ID key Selects the inner diameter of a tube

23 TIME key Initiates the TIME Mode of pumping and

displays the TIME setting of the pump motor;
displays of the actual time for which the pump
has been running

24 TOTAL VOLUME key Initiates the TOTAL VOLUME Mode of

pumping and displays of the TOTAL VOLUME
setting of the pump motor; displays the actual
volume of fluid dispensed, as it occurs in time

25 CALIBRATE key Starts and completes calibration of a tube

26 Red LED for the CALIBRATE key Lights after calibration is complete, indicating

that the motor is pumping according to that
calibration

27 PRIME key Allows for momentary running of the motor;

useful for filling a tube with fluid before
calibrating

28 START/STOP key Alternately starts and stops the pump

29  (UP ARROW key) Increases values of a setting after you have

pressed a key choosing that setting (refer to
Table 2-5)

30  (DOWN ARROW key)Decreases values of a setting after you have

pressed a key choosing that setting (refer to
Table 2-5)

Parts of the Pump Motor

2

2-5

Table 2-5. UP and DOWN ARROW Keys Scrolling Limits

If you last pressed the: The ARROW Keys Will Scroll Through:

RPM key RPM settings from 10 RPM to 600 RPM

TIME key SECONDS (from 0 to 59), MINUTES (from 0 to 59),

and HOURS (from 0 to 12); for overall TIME settings
from 00:00:00 to 12:59:59

FLOW RATE key FLOW RATE settings that depend on the tube size

chosen

TOTAL VOLUME key TOTAL VOLUME values from 1 mL to 10,000 liters

TUBE ID key Pre-programmed tube inner diameters in inches or

millimeters or the message “CALIBRATED TUBE!” (refer
to Table 5-2)

2.5 Rear View

Figure 2-5. Rear View of the Pump Motor

Table 2-6. Rear View

Item Description Function

11 Fuse Protects the unit from overcurrent

31 Removable Panel and Allows access to the circuit board for future

Mounting Screws upgrades

32 Auxiliary IN Terminals Allow remote starting and stopping of the motor

Parts of the Pump Motor

2

2-6

37

36

31

Aux

Aux

Out

In

GND GND

V+

32

V+

33

Language

34

Zero

TC-K

35

Span

Fuse

K

11

Power Supply

38

Table 2-6. Rear View (cont’d)

Item Description Function

33 Auxiliary OUT Terminals Allow remote monitoring of the motor’s start or

stop status

34 LANGUAGE Button Changes the language of the pump messages in

the display window

35 SMP Type K Thermocouple Allows the user to connect a Type K

Connector thermocouple probe and measure a fluid’s

temperature

36 Zero Potentiometer Used for motor unit temperature calibration

37 Span Potentiometer Used for motor unit temperature calibration

38 Power Supply Connects to line cord and line voltage

Parts of the Pump Motor

2

2-7

Parts of the Pump Motor

2

2-8

Notes

Getting Started

3-1

3

3.1 Attaching the Pump

3.1.1 Introduction

There are five possible mounting configurations for using the peristaltic pump
motor. Table 3-1 describes these mounting configurations.

Table 3-1. Pump Motor Mounting Configurations

Number of Pumps on Number of Pumps on Reference Section

Left Side Right Side

103.1.2

013.1.2

203.1.3

023.1.3

113.1.2

Your pump motor is equipped with a safety cover for whichever side of the
motor is not being used.

You must remove the safety cover before attempting to attach pump(s) to the
side.

NOTE

Getting Started

3

3-2

3.1.2 Attaching a Single Pump Directly to the Motor

Perform ALL of the steps in Chapter 3 before turning the motor on.

Refer to Figures 3-1 through 3-4.

Figure 3-1. Pump in Closed Position Figure 3-2. Aligning the Rotor Shaft

Figure 3-3. Pump in Closed Position Figure 3-4. Aligning the Rotor Shaft

1. Remove the safety cover if it is on the side of the motor you wish to use. If you
are using one side of the motor only, attach the safety cover to the other side.

2. Refer to Figure 3-1. Make sure the pump is in the closed position.

3. Refer to Figure 3-2. Place the blade of a flathead screwdriver in the groove of
the Rotor Shaft. Rotate the Rotor Shaft until its back tab slips into the groove of
the motor shaft. Do not try to force the pump onto the motor until you perform
Step #4.

4. Refer to Figure 3-3. Swivel the pump back and forth slightly to align the holes
on the back of the Base with the alignment pins on the face of the motor. Press
the pump base up against the face of the motor.

FACE OF
MOTOR

STANDARD
MOUNTING
SCREWS

FACE OF
MOTOR

TOP ALIGNMENT
PIN

BOTTOM
ALIGNMENT PIN

ROTOR SHAFT

FLAT HEAD
SCREWDRIVER

MOUNTING
HOLES

MOTOR
SHAFT

Base

Rotor
Shaft

CAUTION

5. Refer to Figure 3-4. With the pump and motor aligned, insert the mounting
screws through the mounting holes in the pump, until they make contact with the
threaded mounting holes in the face of the motor.

6. Tighten the screws fully with a 9/64 (M3.5) allen wrench.

3.1.3 Stacking Two Pumps on One Side of the Motor

Perform ALL of the steps in Chapter 3 before turning the motor on.

Figure 3-5. Placing the Second Pump Figure 3-6. Aligning the Rotor Shaft Figure 3-7. Securing Both Pumps to

on Top of the First Pump of the Second Pump the Motor

1. Remove the safety cover if it is on the side of the motor you wish to use. Attach
it to the other side.

2. Refer to Figure 3-1 through Figure 3-3. Perform Steps 1, 2 and 3 in Section

3.1.2 to put the first pump on the face of the motor.

3. Refer to Figure 3-1. Make sure the second pump is in the closed position.

4. Refer to Figure 3-5 and Figure 3-6. Place the blade of the flathead screwdriver
in the groove of the Rotor Shaft of the second pump. Rotate the Rotor Shaft of
the second pump until its back tab slips into the groove of the Rotor Shaft of the
first pump.

5. Refer to Figure 3-7. With the pumps and motor aligned, insert the optional
LONG mounting screws through the mounting holes in both pumps, until they
make contact with the threaded mounting holes in the motor.

6. Tighten the long screws fully with a small flathead screwdriver.

LONG
MOUNTING
SCREWS

FACE OF
MOTOR

FLAT HEAD
SCREWDRIVER

FIRST PUMP

SECOND
PUMP

FACE OF
MOTOR

FIRST
PUMP

SECOND
PUMP

Getting Started

3

3-3

CAUTION

3.2 Selecting Tubing

Select a tubing material and size that is right for your application (the fluid and
flow rate that you are pumping).

Table 9-2 in Chapter 9, shows the average flow rates for different size tubing.
Normalized flow rates (mL per revolution) vary significantly, based on motor
speed, tubing materials, viscosity, and mechanical tolerances in pump dimensions.
Table 9-3 outlines the variances resulting from differences in motor speed, tubing
materials, and mechanical tolerances. Table 9-6 outlines the variances due to
differences in viscosity.

To determine the chemical compatibility of a particular tubing material, it is
recommended that you test the tubing under actual conditions.

Tubing materials that can be used include Vinyl, Viton, Tygon, Silicone,
Santoprene, and Norprene. Up to 68 durometer tubing can be used.

Poor tubing life results were obtained for 5⁄16" (8.0mm) inner diameter
Santoprene tubing. This particular tubing should not be used with the
pump motor.

3.3 Tubing Life

Over time and high speeds, flow rates will drop as the tubing wears out. Tubing
life for various materials and sizes are shown in Table 9-4 in Chapter 9. Tubing
should be periodically inspected for wear. Either move the tubing to a fresh
section, or replace tubing entirely (refer to Section 3.4).

3.4 Loading the Tubing

Perform ALL of the steps in Chapter 3 before turning the motor on.

Follow this procedure (refer to Figures 3-8 through 3-12):

Figure 3-8. Parts of the Pump Figure 3-9. Opening the Stator Figure 3-10. Loading the Tubing

Clamp
Screw

Stator

Latch

Tubing

Clamp
Plate

Getting Started

3

3-4

NOTE

CAUTION

Figure 3-11. Closing the Stator Figure 3-12. Adjusting the Clamp Screw

1. Refer to Figure 3-8 and Figure 3-9. Snap open the Stator by pushing the
spring-loaded area of the Latch. Remove any old tubing from the pump, if
necessary.

2. Refer to Figure 3-8 and Figure 3-10. Loop the Tubing over the rollers. This is
easy to do even for stacked pumps.

Tubing can be changed on stacked pumps without detaching either of the
pumps from the motor.

3. Refer to Figure 3-11. Push the Stator closed until you hear the Latch engage.

4. Refer to Figure 3-12. Tighten the Clamp Screw until the Clamp Plate contacts
the Tubing, securing it in place.

5. Set up the source and drain containers so that the tubing inlet is immersed in the
fluid in the source container and the tubing outlet is in the drain container.

See Section 5.2 to set the pumping direction.

Getting Started

3

3-5

NOTE

NOTE

Getting Started

3

3-6

Notes