Omega FPU5-MT-110 User Manual

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User’s Guide
FPU5-MT-110, F P U5-M T-2 20
OMEGAFLEX
®
Peristaltic Pump Motor
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Remove the Packing List and verify that you have received all equipment, including the following (quantities in parentheses):
FPU5-MT-110 or FPU5-MT-220 Peristaltic Pump Motor (1) Power Cord (1) Spare Fuse (1) Peristaltic Pump Quick Start Manual (Manual Number MQS2219) (1) Peristaltic Pump Motor Quick Start Manual (Manual Number MQS2299) (1)
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Unpacking Instructions
i
From the Technical Library of ___________________________________________________________
NOTE
Page
Unpacking Instructions ............................................................................ i
Chapter 1 Introduction ....................................................................... 1-1
1.1 Description .................................................................................... 1-1
1.2 Features .......................................................................................... 1-1
Chapter 2 Parts of the Pump Motor ................................................... 2-1
2.1 Front View ..................................................................................... 2-1
2.2 Left Side View ............................................................................... 2-2
2.3 Right Side View ............................................................................. 2-3
2.4 Membrane Keypad and Display ................................................ 2-4
2.5 Rear View........................................................................................ 2-6
Chapter 3 Getting Started .................................................................. 3-1
3.1 Attaching the Pump ..................................................................... 3-1
3.1.1 Introduction ................................................................................... 3-1
3.1.2 Attaching a Single Pump Directly to the Motor ....................... 3-2
3.1.3 Stacking Two Pumps on One Side of the Motor ...................... 3-3
3.2 Selecting Tubing ............................................................................ 3-4
3.3 Tubing Life ..................................................................................... 3-4
3.4 Loading the Tubing ...................................................................... 3-4
Chapter 4 Turning on the Power ........................................................ 4-1
4.1 Introduction to the Two Display Modes ................................... 4-1
4.2 Using the ON/OFF Switch .......................................................... 4-1
4.3 The STOPPED Display Mode ..................................................... 4-1
4.4 The RUNNING Display Mode ................................................... 4-2
Chapter 5 Operating the Pump Motor in the STOPPED Display Mode .. 5-1
5.1 Displaying Pump Messages in Five Different Languages ...... 5-1
5.2 Defining the Direction of Pumping ............................................ 5-3
5.3 Selecting the Tubing Inner Diameter ......................................... 5-4
5.4 Priming the Tubing ....................................................................... 5-6
5.5 Calibrating the Tubing ................................................................. 5-6
5.6 Measuring the Temperature of a Fluid ...................................... 5-9
5.7 Preparing for Pumping in a Specific Mode ............................... 5-9
Chapter 6 Operating the Pump Motor in the RUNNING Display Mode . 6-1
6.1 The RPM Mode ............................................................................. 6-1
6.1.1 Pumping in the RPM Mode ........................................................ 6-1
6.2 The FLOW RATE Mode ............................................................... 6-5
6.2.1 Pumping in the FLOW RATE Mode .......................................... 6-5
6.3 The TIME Mode .......................................................................... 6-11
6.3.1 Pumping in the TIME Mode ..................................................... 6-11
6.4 The TOTAL VOLUME Mode .................................................... 6-16
6.4.1 Pumping in the Total Volume Mode ........................................ 6-17
6.5 Preventing Tubing from Moving During Pump Operation . 6-21
Peristaltic Pump Motor
ii
TABLE OF
CONTENTS
Peristaltic Pump Motor
iii
TABLE OF
CONTENTS
Page
6.6 Other Pumping Options ........................................................... 6-21
6.6.1 Auxiliary Out (Remote Monitor) .............................................. 6-21
6.6.2 Auxiliary In (Remote Start/Stop) ............................................. 6-22
Chapter 7 Troubleshooting Guide ....................................................... 7-1
7.1 Display Error Messages ............................................................... 7-1
7.2 Other Pumping Problems ............................................................ 7-8
Chapter 8 Technical Details ................................................................ 8-1
8.1 Theory of Operation ..................................................................... 8-1
8.2 Design Considerations ................................................................. 8-1
8.3 Design Solution ............................................................................. 8-1
8.4 Maintenance .................................................................................. 8-1
Chapter 9 Specifications .................................................................... 9-1
Chapter 10 Spare Parts and Accessories .......................................... 10-1
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the Operator’s Manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
NOTE
Peristaltic Pump Motor
iv
TABLE OF
CONTENTS
Notes
Index
I
I
A
Accessories ............................................ 10-1
Auxiliary In ........................................... 6-22
Auxiliary Out ....................................... 6-21
C
Calibrating the Tubing .......................... 5-6
Calibration Accuracy ............................. 9-1
Creeping, Preventing .......................... 6-21
D
Dual Pump Mounting ........................... 3-3
E
Error Messages ....................................... 7-1
F
Flow Rate Mode .............................. 1-1, 6-5
Fluid Temperature, Measuring ............ 5-9
I
Inner Tubing Diameters ....................... 5-5
K
Keypad, Parts of ..................................... 2-4
L
Language Button .................................... 2-7
Languages ............................................... 5-1
Line Filter ................................................ 4-1
Loading Tubing........................................3-4
M
Modes
Flow Rate .................................. 1-1, 6-5
RPM ........................................... 1-1, 6-1
Time ......................................... 1-1, 6-11
Total Volume .......................... 1-1, 6-17
Motor Turning
Clockwise ......................................... 5-4
Counter-clockwise .......................... 5-4
Mounting Configurations ..................... 3-1
P
Parts of the Pump Motor
Bottom Alignment Pin ................... 2-2
Display .............................................. 2-1
Face of Motor ................................... 2-2
Fuse ............................................ 2-2, 2-6
Groove of Motor Shaft .................... 2-2
Membrane Keypad .................. 2-1, 2-4
Motor Shaft ...................................... 2-2
Mounting Holes .............................. 2-2
ON/OFF Switch .............................. 2-1
Rubber Feet ...................................... 2-1
Safety Cover ..................................... 2-3
Top Alignment Pin ......................... 2-2
Power Requirement ............................... 4-1
Priming the Tubing ............................... 5-6
Pump Direction, Changing .................. 5-3
Pump Messages in
English .............................................. 5-2
French ............................................... 5-2
German ............................................. 5-2
Italian................................................. 5-2
Spanish ............................................. 5-2
R
Ranges
Flow Rate .......................................... 6-6
RPM .................................................. 6-2
Time ................................................ 6-12
Total Volume ................................. 6-17
RPM Mode ........................................1-1, 6-1
Running Display Mode ......................... 4-2
S
Safety Cover ............................................ 2-3
Single Pump Mounting ......................... 3-2
Spare Parts .............................................10-1
Specifications .......................................... 9-1
Stopped Display Mode ......................... 4-1
T
Thermocouple Probe (Type K) ... 1-1, 10-1
Time Mode .....................................1-1, 6-11
Total Volume Mode ......................1-1, 6-16
Tubing
Durometer ........................................ 9-2
Inlet ................................................... 5-4
Life .................................................... 3-4
Loading ............................................. 3-4
Materials ........................................... 3-4
Outlet ................................................ 5-4
Sizes .................................................. 3-4
Troubleshooting Guide ......................... 7-1
Index
I
II
Notes
Index
I
III
Introduction
1-1
1
1.1 Description
The peristaltic pump motor offers microprocessor control and a digital display, and is designed to be fully compatible with our peristaltic pump. No mounting plate is needed, just two mounting screws. A
1
10 HP (75W) motor provides flow rates of up to 2280 mL/minute. A convenient membrane keypad lets you enter values and control all pump operations. A dot matrix LCD provides for easy view. Calibrating the unit is easy with the user-friendly control software. Simply select a tubing size and the desired flow rate, and the pump motor locks in the required RPM. Select nominal calibration values stored in ROM (read only memory) or calibrate via gravimetric measurements. Fluid temperature may be displayed (using an optional Type K thermocouple probe). The last motor settings are stored in memory when the drives are shut off.
The peristaltic pump motor provides you with four different modes of pumping:
The RPM Mode for pumping at a certain RPM setting for
an unlimited period of time
The FLOW RATE Mode for pumping at a certain FLOW RATE
setting for an unlimited period of time
The TIME Mode for pumping at a certain RPM or FLOW
RATE setting for a specific period of time
The TOTAL VOLUME Mode for pumping at a certain RPM or FLOW
RATE setting to dispense a specific amount of fluid
The pump is available in two versions: 110Vac and 220Vac.
1.2 Features
Digital Display of Flow Rate, RPM, Total Volume, Fluid Temperature (°C or °F), Flow Duration, or Tube ID
Ability to Calibrate Precise Flow Rates
Flow Rates of 1 to 2280 mL/minute
•Reversible Motor for Pumping in Both Directions at Speeds of 10 to 600 RPM
Easy-to-Read LCD Display
•Type K SMP Female Thermocouple Input
•Tachometer Feedback, ±0.5% Speed Control
Accepts Two Pumps, One on Each Side or Two Stacked Together
•Membrane Keypad for Easy Operation and Calibration
Remote Control Options - Aux In: Remote Start/Stop, TTL/CMOS
Aux Out: Open Collector
Built-in Electronic Braking and Reversing for Fast Stops and Directional Changes
•Accepts Metric or English Tube Sizes
•Displays Information in English, French, Spanish, German, or Italian
Introduction
1
1-2
Notes
Parts of the Pump Motor
2-1
2
2.1 Front View
Figure 2-1. Front View of the Pump Motor
Table 2-1. Front View
Item Description Function
1 ON/OFF Switch Toggles the unit’s power on and off
2Display Displays the pump messages; provides
information while the pump is running
3Membrane Keypad Allows you to select pump functions
4 Rubber Feet Support the pump motor on a table surface
2
INLET
SELECT
TEMP
RPM
FLOW
RATE
TUBE ID
TIME
TOTAL
VOLUME
CALIBRATE
PRIME
START
STOP
1
4
3
Parts of the Pump Motor
2
2-2
2.2 Left Side View
Figure 2-2. Left Side View of the Pump Motor
Table 2-2. Left Side View
Item Description Function
1 ON/OFF Switch Toggles the pump motor’s power on and off
5Mounting Holes Provides attachment sites for pump(s)
6 Top Alignment Pin Aligns the pump head during installation
7 Bottom Alignment Pin Aligns the pump head during installation
8 Face of Motor Provides a surface for attaching pump(s)
9Motor Shaft Turns the rotor assembly of pump(s)
during pumping
10 Groove of Motor Shaft Holds the back tab of pump(s) rotor shaft
11 Fuse Protects the unit from an overcurrent
12 Vent Holes Allow for cooling of pump motor
2.3 Right Side View
Figure 2-3. Right Side View of the Pump Motor
Table 2-3. Right Side View
Item Description Function
1 ON/OFF Switch Toggles the pump motor’s power on and off
5 Safety Cover Screws Secure safety cover to the motor - if safety cover
is not in place, the exposed holes are the Mounting Holes
6 Top Alignment Pin Aligns the pump head during installation
7 Bottom Alignment Pin Aligns the pump head during installation
8 Face of Motor Provides a surface for attaching pump(s)
11 Fuse Protects the unit from an overcurrent
12 Vent Holes Allow for cooling of pump motor
13 Safety Cover (default side for Prevents fingers and clothing from getting caught
shipping) in the motor shaft during pump operation
Parts of the Pump Motor
2
2-3
2.4 Membrane Keypad and Display
Figure 2-4. Membrane Keypad and Display
Table 2-4. Membrane Keypad Detail
Item Description Function
2Display Shows pump messages; provides quantitative
information while the pump is running
14 Left Pump Icon Side view of a pump(s); associated with two
green LEDs
15 Green LEDs for left pump Indicate left-mounted pump’s inlet and outlet
16 Right Pump Icon Side view of a pump(s); associated with two
green LEDs
17 Green LEDs for right pump Indicate right-mounted pump’s inlet and outlet
18 INLET SELECT key Selects tubing inlet for pump(s) mounted on
either side of the motor
19 TEMP key Displays the fluid’s temperature as measured
via an optional Type K thermocouple probe
20 RPM key Initiates the RPM Mode of pumping and
displays the RPM setting of the pump motor; displays the actual pump motor speed, as it occurs in time
Parts of the Pump Motor
2
2-4
30
TOTAL
VOLUME
CALIBRATE
25
TIME
INLET SELECT
RIGHT PUMP
24
23
PRIME
START
STOP
16
17 27
28
15 14
18
19
INLET
SELECT
TEMP
INLET SELECT
LEFT PUMP
20
21
29
RPM
FLOW
RATE
TUBE ID
22
2
26
Table 2-4. Membrane Keypad Details (cont’d)
Item Description Function
21 FLOW RATE key Initiates the FLOW RATE Mode of pumping
and displays the FLOW RATE setting of the pump motor; displays the actual fluid flow rate, as it occurs in time
22 TUBE ID key Selects the inner diameter of a tube
23 TIME key Initiates the TIME Mode of pumping and
displays the TIME setting of the pump motor; displays of the actual time for which the pump has been running
24 TOTAL VOLUME key Initiates the TOTAL VOLUME Mode of
pumping and displays of the TOTAL VOLUME setting of the pump motor; displays the actual volume of fluid dispensed, as it occurs in time
25 CALIBRATE key Starts and completes calibration of a tube
26 Red LED for the CALIBRATE key Lights after calibration is complete, indicating
that the motor is pumping according to that calibration
27 PRIME key Allows for momentary running of the motor;
useful for filling a tube with fluid before calibrating
28 START/STOP key Alternately starts and stops the pump
29  (UP ARROW key) Increases values of a setting after you have
pressed a key choosing that setting (refer to Table 2-5)
30  (DOWN ARROW key)Decreases values of a setting after you have
pressed a key choosing that setting (refer to Table 2-5)
Parts of the Pump Motor
2
2-5
Table 2-5. UP and DOWN ARROW Keys Scrolling Limits
If you last pressed the: The ARROW Keys Will Scroll Through:
RPM key RPM settings from 10 RPM to 600 RPM
TIME key SECONDS (from 0 to 59), MINUTES (from 0 to 59),
and HOURS (from 0 to 12); for overall TIME settings from 00:00:00 to 12:59:59
FLOW RATE key FLOW RATE settings that depend on the tube size
chosen
TOTAL VOLUME key TOTAL VOLUME values from 1 mL to 10,000 liters
TUBE ID key Pre-programmed tube inner diameters in inches or
millimeters or the message “CALIBRATED TUBE!” (refer to Table 5-2)
2.5 Rear View
Figure 2-5. Rear View of the Pump Motor
Table 2-6. Rear View
Item Description Function
11 Fuse Protects the unit from overcurrent
31 Removable Panel and Allows access to the circuit board for future
Mounting Screws upgrades
32 Auxiliary IN Terminals Allow remote starting and stopping of the motor
Parts of the Pump Motor
2
2-6
37
36
31
Aux
Aux
Out
In
GND GND
V+
32
V+
33
Language
34
Zero
TC-K
35
Span
Fuse
K
11
Power Supply
38
Table 2-6. Rear View (cont’d)
Item Description Function
33 Auxiliary OUT Terminals Allow remote monitoring of the motor’s start or
stop status
34 LANGUAGE Button Changes the language of the pump messages in
the display window
35 SMP Type K Thermocouple Allows the user to connect a Type K
Connector thermocouple probe and measure a fluid’s
temperature
36 Zero Potentiometer Used for motor unit temperature calibration
37 Span Potentiometer Used for motor unit temperature calibration
38 Power Supply Connects to line cord and line voltage
Parts of the Pump Motor
2
2-7
Parts of the Pump Motor
2
2-8
Notes
Getting Started
3-1
3
3.1 Attaching the Pump
3.1.1 Introduction
There are five possible mounting configurations for using the peristaltic pump motor. Table 3-1 describes these mounting configurations.
Table 3-1. Pump Motor Mounting Configurations
Number of Pumps on Number of Pumps on Reference Section
Left Side Right Side
103.1.2
013.1.2
203.1.3
023.1.3
113.1.2
Your pump motor is equipped with a safety cover for whichever side of the motor is not being used.
You must remove the safety cover before attempting to attach pump(s) to the side.
NOTE
Getting Started
3
3-2
3.1.2 Attaching a Single Pump Directly to the Motor
Perform ALL of the steps in Chapter 3 before turning the motor on.
Refer to Figures 3-1 through 3-4.
Figure 3-1. Pump in Closed Position Figure 3-2. Aligning the Rotor Shaft
Figure 3-3. Pump in Closed Position Figure 3-4. Aligning the Rotor Shaft
1. Remove the safety cover if it is on the side of the motor you wish to use. If you are using one side of the motor only, attach the safety cover to the other side.
2. Refer to Figure 3-1. Make sure the pump is in the closed position.
3. Refer to Figure 3-2. Place the blade of a flathead screwdriver in the groove of the Rotor Shaft. Rotate the Rotor Shaft until its back tab slips into the groove of the motor shaft. Do not try to force the pump onto the motor until you perform Step #4.
4. Refer to Figure 3-3. Swivel the pump back and forth slightly to align the holes on the back of the Base with the alignment pins on the face of the motor. Press the pump base up against the face of the motor.
FACE OF MOTOR
STANDARD MOUNTING SCREWS
FACE OF MOTOR
TOP ALIGNMENT PIN
BOTTOM ALIGNMENT PIN
ROTOR SHAFT
FLAT HEAD SCREWDRIVER
MOUNTING HOLES
MOTOR SHAFT
Base
Rotor Shaft
CAUTION
5. Refer to Figure 3-4. With the pump and motor aligned, insert the mounting screws through the mounting holes in the pump, until they make contact with the threaded mounting holes in the face of the motor.
6. Tighten the screws fully with a 9/64 (M3.5) allen wrench.
3.1.3 Stacking Two Pumps on One Side of the Motor
Perform ALL of the steps in Chapter 3 before turning the motor on.
Figure 3-5. Placing the Second Pump Figure 3-6. Aligning the Rotor Shaft Figure 3-7. Securing Both Pumps to
on Top of the First Pump of the Second Pump the Motor
1. Remove the safety cover if it is on the side of the motor you wish to use. Attach it to the other side.
2. Refer to Figure 3-1 through Figure 3-3. Perform Steps 1, 2 and 3 in Section
3.1.2 to put the first pump on the face of the motor.
3. Refer to Figure 3-1. Make sure the second pump is in the closed position.
4. Refer to Figure 3-5 and Figure 3-6. Place the blade of the flathead screwdriver in the groove of the Rotor Shaft of the second pump. Rotate the Rotor Shaft of the second pump until its back tab slips into the groove of the Rotor Shaft of the first pump.
5. Refer to Figure 3-7. With the pumps and motor aligned, insert the optional LONG mounting screws through the mounting holes in both pumps, until they make contact with the threaded mounting holes in the motor.
6. Tighten the long screws fully with a small flathead screwdriver.
LONG MOUNTING SCREWS
FACE OF MOTOR
FLAT HEAD SCREWDRIVER
FIRST PUMP
SECOND PUMP
FACE OF MOTOR
FIRST PUMP
SECOND PUMP
Getting Started
3
3-3
CAUTION
3.2 Selecting Tubing
Select a tubing material and size that is right for your application (the fluid and flow rate that you are pumping).
Table 9-2 in Chapter 9, shows the average flow rates for different size tubing. Normalized flow rates (mL per revolution) vary significantly, based on motor speed, tubing materials, viscosity, and mechanical tolerances in pump dimensions. Table 9-3 outlines the variances resulting from differences in motor speed, tubing materials, and mechanical tolerances. Table 9-6 outlines the variances due to differences in viscosity.
To determine the chemical compatibility of a particular tubing material, it is recommended that you test the tubing under actual conditions.
Tubing materials that can be used include Vinyl, Viton, Tygon, Silicone, Santoprene, and Norprene. Up to 68 durometer tubing can be used.
Poor tubing life results were obtained for 5⁄16" (8.0mm) inner diameter Santoprene tubing. This particular tubing should not be used with the pump motor.
3.3 Tubing Life
Over time and high speeds, flow rates will drop as the tubing wears out. Tubing life for various materials and sizes are shown in Table 9-4 in Chapter 9. Tubing should be periodically inspected for wear. Either move the tubing to a fresh section, or replace tubing entirely (refer to Section 3.4).
3.4 Loading the Tubing
Perform ALL of the steps in Chapter 3 before turning the motor on.
Follow this procedure (refer to Figures 3-8 through 3-12):
Figure 3-8. Parts of the Pump Figure 3-9. Opening the Stator Figure 3-10. Loading the Tubing
Clamp Screw
Stator
Latch
Tubing
Clamp Plate
Getting Started
3
3-4
NOTE
CAUTION
Figure 3-11. Closing the Stator Figure 3-12. Adjusting the Clamp Screw
1. Refer to Figure 3-8 and Figure 3-9. Snap open the Stator by pushing the spring-loaded area of the Latch. Remove any old tubing from the pump, if necessary.
2. Refer to Figure 3-8 and Figure 3-10. Loop the Tubing over the rollers. This is easy to do even for stacked pumps.
Tubing can be changed on stacked pumps without detaching either of the pumps from the motor.
3. Refer to Figure 3-11. Push the Stator closed until you hear the Latch engage.
4. Refer to Figure 3-12. Tighten the Clamp Screw until the Clamp Plate contacts the Tubing, securing it in place.
5. Set up the source and drain containers so that the tubing inlet is immersed in the fluid in the source container and the tubing outlet is in the drain container.
See Section 5.2 to set the pumping direction.
Getting Started
3
3-5
NOTE
NOTE
Getting Started
3
3-6
Notes
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