Omega FPM-5800 User guide

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Page 1

User’s Guide

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FPM-5800

Flow Indicator

Page 2

omega.com [email protected]

Servicing North America:

U.S.A. Omega Engineering, Inc. Headquarters: Toll-Free: 1-800-826-6342 (USA & Canada only)

Customer Service: 1-800-622-2378 (USA & Canada only) Engineering Service: 1-800-872-9436 (USA & Canada only) Tel: (203) 359-1660 Fax: (203) 359-7700 e-mail: [email protected]

For Other Locations Visit omega.com/worldwide

The information contained in this document is believed to be correct, but OMEGA accepts no liability for any errors it contains, and reserves the right to alter specifications without notice.

Page 3

Red

Blk

Shld

Sensor

Input

FP-5100 FP-5300

Black (AC signal out)

Red (AC signal out)

Silver (shield)

FPM-5800

LPM

x 1,000

GPM

x 10

m3/h

SPAN

OMEGA FPM-5800 Flow Indicator Instructions

Red

Blk

Shld

Sensor

Input

Red

Blk

Shld

Sensor

Input

LISTED 77CJ

CAUTION!

Follow instructions carefully to avoid personal injury.

1. Compatible Sensor Wiring

Technical Notes:

• Remove terminal block for easy wiring (Fig. 1).

• Maintain cable shield through cable splice.

• Route sensor cable away from AC power lines.

• Use 2-conductor shielded cable for sensor cable splices up to 60 m (200 ft)

Fig. 1

2. Calibration

The FPM-5800 ﬂ ow metering system utilizes the AC signal amplitude from the FP-5100 or FP-5300 sensor to drive the FPM-5800 meter.

The front panel meter movement adjustment (SPAN) is easily accessed under the removable front window for simple calibration. A dial kit with six dial ranges, assorted ﬂ ow unit/multiplier decals and dial installation instructions is included for your convenience.

Equipment Required

• Frequency counter

• OMEGA FP-5100 or FP-5300 Sensor installed in the process line

• Maximum (stable) ﬂ ow rate induced in the process line

• Standard and phillips head screwdriver

Procedure

1. Induce the maximum (stable) ﬂ ow rate in your process line.

2. Using the frequency counter, monitor and record the FP-5100 or FP-5300 sensor frequency output (Hz), see diagram below:

Red

Frequency

Black

counter

GPM

X100

SPAN

FP-5100 or FP-5300 Circuit

Red

lack

Rotor w/magnets

Shield

FPM-5800

GPM

X 100



SPAN

4. Install the appropriate dial face and ﬂ ow unit/multiplier decal covering your ﬂ ow system's maximum ﬂ ow rate (step 3). Refer to dial installation instructions included with dial kit.

Your instrument dial kit (included) contains the following:

6 Dials:

0-2 0-4 0-6 0-8

0-10

0-100

Assorted

Unit/multiplier

Decals:

X 10

X 100

X 1,000

X 10,000

Example: A ﬂ ow system's maximum ﬂ ow rate is 18.3 GPM. The proper dial and ﬂ ow unit/multiplier decal for this ﬂ ow system is:

0 - 2 dial + GPM X 10 decal

Sensor Frequency = ___________________________ Hz

Technical note:

Sensor frequency MUST be greater than 45 Hz for full scale needle deﬂ ection.

3. Calculate the actual maximum ﬂ ow rate in your process line as follows:

Maximum ﬂ ow rate = Sensor frequency (step 2) X A-Factor (Section 6)

Maximum Flow rate = ___________________________________

5. Disconnect frequency counter, then access and adjust the

"SPAN" potentiometer to match the calculated maximum ﬂ ow rate (step 3). After adjustment, calibration is complete.

GPM

X 100



SPAN

1Omega FPM-5800 Flow Indicator

Page 4

I I

Monting lam 2 ea

Otional laroo ear oer

88 mm 5 in

Monting Panel

Panel aet

 mm  in

 mm  in

88 mm 5 in

 mm 8 in

3. Parts and Accessories

92 x 92 mm

(3.62 x 3.62 in.)

Panel cutout

There are no user-replaceable components in the FPM-5800. Unauthorized repair attempts may void warranty.

Optional surface mount bracket, FPM-5000-MB

4. Speciﬁ cations

General

Sensor compatibility: OMEGA FP-5100 & FP-5300 series only Min. full scale range: 7 fps

Enclosure:

• Rating: NEMA 4X/IP65 front

• Dimensions: 1/4 DIN, 96 x 96 x 88 mm (3.8 x 3.8 x 3.5 in.)

• Case: ABS plastic

• Weight: Approximately 450 g (16 oz.)

Display:

• Type: Taut-band suspension meter movement, 250° deﬂ ection (not suitable for prolonged exposure to vibration)

• Accuracy: ±2% of full scale

• Repeatability: ±1% of full scale

96 mm (3.8 in.)

96 mm

(3.8 in.)

Dimensions

Environmental Operating temp.: -10 to 65 °C (14 to 149 °F) Storage temp.: -15 to 80 °C (5 to 176 °F) Relative humidity: 0 to 95%, non-condensing

Quality Standards

• FM, CSA, CE, UL listed

• Manufactured under ISO 9001

Electrical

Power: None Noise immunity: EN50082-2 Noise emissions: EN55011 Safety: EN61010-1

GPM

X 100

SPAN

Front View

5. Maintenance

• Front window: Never wipe the front window with materials

such as wool or polyester which may induce a static charge. If a static charge develops on the window, the indication needle may appear erratic or non-functional. When this occurs, clean the front window with an anti-static cloth, or a soft cotton cloth and anti-static spray, or a mild liquid soap solution to remove the static charge.

2 Omega FPM-5800 Flow Indicator

• Case: Clean the instrument case and front panel with a soft

cotton cloth dampened with a mild liquid soap solution.

Page 5

6. OMEGA FP-5100 or FP-5300 Flow Sensor A-Factors

-------------- A-FACTORS ----------------

PIPE SIZE

1/2 IN. FP-5305M 0.1250 0.4729 0.0284

3/4 IN. FP-5307M 0.2328 0.8812 0.0529

1 IN. FP-5310M 0.3435 1.3002 0.0780

1-1/4 IN. FP-5312M 0.7195 2.7233 0.1634

1-1/2 IN. FP-5315M 1.0242 3.8767 0.2326

2 IN. FP-5320M 1.8473 6.9920 0.4195

2-1/2 IN. FP-5325M 2.7481 10.4016 0.6241

3 IN. FP-5330M 4.4310 16.7714 1.0063

4 IN. FP-5340M 7.8681 29.7807 1.7868

SCH 80 CPVC TEES FOR SCH 80 CPVC PIPE

1/2 IN. FP-5305CM 0.1250 0.4729 0.0284

3/4 IN. FP-5307CM 0.2328 0.8812 0.0529

1 IN. FP-5310CM 0.3435 1.3002 0.0780

1-1/4 IN. FP-5312CM 0.7195 2.7233 0.1634

1-1/2 IN. FP-5315CM 1.0242 3.8767 0.2326

SCH 80 PVC SADDLES FOR SCH 80 PVC PIPE

2 IN. FP-5320S 1.8473 6.9920 0.4195

2-1/2 IN. FP-5325S 2.7481 10.4016 0.6241

3 IN. FP-5330S 4.4310 16.7714 1.0063

4 IN. FP-5340S 7.8681 29.7807 1.7868

6 IN. FP-5360S 14.4152 54.5614 3.2737

8 IN. FP-5380S 25.3115 95.8039 5.7482

SCH 80 PVC SADDLE ON SCH 40 PVC PIPE

2 IN. FP-5320S 2.1938 8.3035 0.4982

2-1/2 IN. FP-5325S 3.1789 12.0321 0.7219

3 IN. FP-5330S 4.7477 17.9702 1.0782

4 IN. FP-5340S 8.9177 33.7536 2.0252

6 IN. FP-5360S 16.0871 60.8897 3.6534

8 IN. FP-5380S 27.8714 105.4932 6.3296

CARBON STEEL TEES ON SCH 40 PIPE

1/2 IN. FP-5305CS 0.1621 0.6134 0.0368

3/4 IN. FP-5307CS 0.2829 1.0709 0.0643

1 IN. FP-5310CS 0.4251 1.6091 0.0965

1-1/4 IN. FP-5312CS 0.9892 3.7442 0.2246

1-1/2 IN. FP-5315CS 1.3230 5.0077 0.3005

2 IN. FP-5320CS 2.2416 8.4845 0.5091

STAINLESS STEEL TEES ON SCH 40 PIPE

1/2 IN. FMG-5305 0.1671 0.6327 0.0380

3/4 IN. FMG-5307 0.2961 1.1209 0.0673

1 IN. FMG-5310 0.4719 1.7862 0.1072

1-1/4 IN. FMG-5312 0.9691 3.6682 0.2201

1-/2 IN. FMG-5315 1.4848 5.6199 0.3372

2 IN. FMG-5320 2.6906 10.1839 0.6110

GALVANIZED IRON TEES ON SCH 40 PIPE

1 IN. FP-5310GI 0.5740 2.1724 0.1303

1-1/4 IN. FP-5312GI 0.9527 3.6060 0.2164

1-1/2 IN. FP-5315GI 1.2851 4.8642 0.2919

2 IN. FP-5320GI 2.0367 7.7089 0.4625

OMEGA FITTING

SCH 80 PVC TEES FOR SCH 80 PVC PIPE

------------------- 1 Hz = -------------------

U.S. GPM LPM m3/h

----------------- A-FACTORS -------------------

PIPE SIZE

COPPER/BRONZE BRAZOLETS ON SCH 40 PIPE

2-1/2 IN. FP-5325BR 3.1915 12.0798 0.7248

3 IN. FP-5330BR 4.9302 18.6606 1.1196

4 IN. FP-5340BR 8.6207 32.6293 1.9578

5 IN. FP-5350BR 11.4068 43.1749 2.5905

6 IN. FP-5360BR 16.2602 61.5447 3.6927

8 IN. FP-5380BR 28.1690 106.6197 6.3972

10 IN. FP-5381BR 44.4444 168.2222 10.0933

12 IN. FP-5382BR 62.5000 236.5625 14.1938

SCH 80 IRON SADDLES ON SCH 80 PIPE

2 IN. FP-5320GIS 1.8541 7.0179 0.4211

2 1/2 IN. FP-5325GI 2.7003 10.2205 0.6132

3 IN. FP-5330GI 4.4709 16.9225 1.0154

4 IN. FP-5340GI 7.8329 29.6475 1.7789

5 IN. FP-5350GI 10.2389 38.7543 2.3253

6 IN. FP-5360GI 14.6699 55.5257 3.3315

8 IN. FP-5380GI 25.7511 97.4678 5.8481

10 IN. FP-5381GI 39.2157 148.4314 8.9059

12 IN. FP-5382GI 56.6038 214.2453 12.8547

SCH 80 IRON SADDLE ON SCH 40 PIPE

2 IN. FP-5320GIS 2.2371 8.4676 0.5081

2-1/2 IN. FP-5325GI 3.1915 12.0798 0.7248

3 IN. FP-5330GI 5.0042 18.9408 1.1364

4 IN. FP-5340GI 8.7591 33.1533 1.9892

5 IN. FP-5350GI 11.2570 42.6079 2.5565

6 IN. FP-5360GI 15.9574 60.3989 3.6239

8 IN. FP-5380GI 28.1690 106.6197 6.3972

10 IN. FP-5381GI 44.4444 168.2222 10.0933

12 IN. FP-5382GI 62.5000 236.5625 14.1938

OMEGA

FITTING

---------------------- 1 Hz = ----------------------U.S. GPM LPM m3/h

A-Factor Conversion Formulas:

1 U.S. gallon =

0.83267 Imperial gallon

0.003785 cubic meters

0.000003069 Acre feet

8.3454 pounds of water

3Omega FPM-5800 Flow Indicator

Page 6

----------------- A-FACTORS -------------------

PIPE SIZE

BRONZE TEES ON SCH 40 PIPE

1 IN. FP-5310BR 0.5740 2.1724 0.1303

1-1/4 IN. FP-5312BR 0.9527 3.6060 0.2164

1-1/2 IN. FP-5315BR 1.2851 4.8642 0.2919

2 IN. FP-5320BR 2.0367 7.7089 0.4625

COPPER TEE FITTINGS ON COPPER PIPE

1/2 IN.SK K

1/2 IN. SK L 0.1448 0.5480 0.0329

3/4 IN.SK K

3/4 IN. SK L 0.3140 1.1885 0.0713

1 IN.SK K

1 IN. SK L 0.5007 1.8950 0.1137

1-1/4 IN.SK K

1-1/4 IN. SK L 0.7022 2.6577 0.1595

1-1/2 IN.SK K

1-1/2 IN. SK L 1.0878 4.1171 0.2470

2 IN.SK K

2 IN. SK L 2.0975 7.9391 0.4763

STAINLESS STEEL WELDOLETS ON SCH 40 PIPE

2-1/2 IN. FMG-5325 3.1915 12.0798 0.7248

3 IN. FMG-5330 4.9302 18.6606 1.1196

4 IN. FMG-5340 8.6207 32.6293 1.9578

5 IN. FMG-5350 11.4068 43.1749 2.5905

6 IN. FMG-5360 16.2602 61.5447 3.6927

8 IN. FMG-5380 28.1690 106.6197 6.3972

10 IN. FMG-5381 44.4444 168.2222 10.0933

12 IN. FMG-5382 62.5000 236.5625 14.1938

CARBON STEEL WELDOLETS ON SCH 40 PIPE

2-1/2 IN. FP-5325CS 3.1915 12.0798 0.7248

3 IN. FP-5330CS 4.9302 18.6606 1.1196

4 IN. FP-5340CS 8.6207 32.6293 1.9578

5 IN. FP-5350CS 11.4068 43.1749 2.5905

6 IN. FP-5360CS 16.2602 61.5447 3.6927

8 IN. FP-5380CS 28.1690 106.6197 6.3972

10 IN. FP-5381CS 44.4444 168.2222 10.0933

12 IN. FP-5382CS 62.5000 236.5625 14.1938

OMEGA FITTING

FP-5305CU

FP-5307CU

FP-5310CU

FP-5312CU

FP-5315CU

FP-5320CU

---------------------- 1 Hz = ----------------------U.S. GPM LPM m3/h

0.1354 0.5124 0.0307

0.2828 1.0704 0.0642

0.4718 1.7857 0.1071

0.6801 2.5743 0.1545

1.0533 3.9869 0.2392

2.0429 7.7325 0.4639

A-Factor Conversion Formulas:

1 U.S. gallon =

0.83267 Imperial gallon

0.003785 cubic meters

0.000003069 Acre feet

8.3454 pounds of water

4 Omega FPM-5800 Flow Indicator

Page 7

WARRANTY/DISCLAIMER

OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a period of 13 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month grace period to the normal one (1) year product warranty to cover handling and shipping time. This ensures that OMEGA’s customers receive maximum coverage on each product.

If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service Department will issue an Authorized Return (AR) number immediately upon phone or written request. Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser, including but not limited to mishandling, improper interfacing, operation outside of design limits, improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of having been damaged as a result of excessive corrosion; or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating conditions outside of OMEGA’s control. Components in which wear is not warranted, include but are not limited to contact points, fuses, and triacs.

OMEGA is pleased to offer suggestions on the use of its various products. However, OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by the company will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of OMEGA with respect to this order, whether based on contract, warranty, negligence, indemnification, strict liability or otherwise, shall not exceed the purchase price of the component upon which liability is based. In no event shall OMEGA be liable for consequential, incidental or special damages.

CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical applications or used on humans. Should any Product(s) be used in or with any nuclear installation or activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility as set forth in our basic WARRANTY/D ISCLAIMER language, and, additionally, purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product(s) in such a manner.

RETURN REQUESTS/INQUIRIES

Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return package and on any correspondence.

The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent breakage in transit.

FOR WARRANTY RETURNS, please have the following information available BEFORE contacting OMEGA:

1. Purchase Order number under which the product was PURCHASED,

2. Model and serial number of the product under warranty, and

3. Repair instructions and/or specific problems

relative to the product.

OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords our customers the latest in technology and engineering.

reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the prior written consent of OMEGA ENGINEERING, INC.

FOR NON-WARRANTY REPAIRS, OMEGA for current repair charges. Have the following information available BEFORE contacting OMEGA:

1. Purchase Order number to cover the COST of the repair,

2. Model and serial number of the product, and

3. Repair instructions and/or specific problems relative to the product.

consult

Page 8

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