Page 1
User’s Guide
Shop online at
omega.com
e-mail: [email protected]
For latest product manuals:
www.omegamanual.info
®
FPD3000 Series
FPD3200 Series
FPD3300 Series
1/4" - 4" Oval Gear Flowmeter
with Pulse Output or Digital Display
Page 2
omega.com [email protected]
Servicing North America:
U.S.A.: Omega Engineering, Inc., One Omega Drive, P.O. Box 4047
Stamford, CT 06907-0047 USA
Toll-Free: 1-800-826-6342 (USA & Canada only)
Customer Service: 1-800-622-2378 (USA & Canada only)
Engineering Service: 1-800-872-9436 (USA & Canada only)
Tel: (203) 359-1660 Fax: (203) 359-7700
e-mail: [email protected]
For Other Locations Visit omega.com/worldwide
The information contained in this document is believed to be correct, but OMEGA accepts no liability for any errors it contains, and reserves
the right to alter specifications without notice.
WARNING: These products are not designed for use in, and should not be used for, human applications.
Page 3
index
Installation
Pre-installation checks
Flowmeter Data
Operating Principle
Installation Procedure
Maintenance Procedure
Disassembly
Reassembly
Flowmeter Specifications
Flowmeter Specifications
Wiring Diagram - Standard Pulser
Wiring Diagram - PCB sensor
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Page 5
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Page 7-10
Page 11
Page 12
Wiring Diagram - High Temp Sensor (-HT)
Service
Troubleshooting Guide
Exploded Diagram
Spare Parts Kits
Wetted Parts
General
Pressure Drop Graphs
Dimensional Diagrams
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Page 14-15
Page 16-18
Page 19-22
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Page 24-32
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Page 4
To the Owner
Please read and retain this instruction manual to assist you in the operation and maintenance
of this product.
This manual contains connection and operating instructions for the FPD Flowmeter series
with Pulse outputs.
Models with a Liquid Crystal Display have an additional LCD instruction manual supplied. If
you need further assistance, contact your local representative or distributor for advice.
This Flow Meter has incorporated the oval rotor principal into its design. This is proven to be a
reliable and highly accurate method of measuring flow.
Exceptional repeatability and high accuracy over a wide range of fluid viscosities and flow
rates are features of the oval rotor design.
With a low pressure drop and high pressure rating oval rotor flow meters are suitable for both
gravity and (in-line) pump applications.
IMPORTANT INFORMATION
FLUID COMPATABILITY
Before use, confirm the fluid to be
used is compatible with the meter. Refer to Industry fluid compatibility
charts or consult your local representative for advice.
STRAINER
To prevent damage from dirt or foreign matter it is recommended that a
Y or Basket type mesh strainer be
installed as close as
possible to the inlet side of the meter.
When a strainer is installed it
should be regularly inspected and
cleaned. Failure to keep the strainer
clean will dramatically effect flow meter performance.
Contact your local representative for advice.
AIR PURGE / LINE PRESSURE
To prevent damage caused by air purge
slowly fill the meter with fluid.
To reduce pressure build-up turn off
the
at the end of each day.
REED SWITCH
The reed switch can cause inaccurate rate counts when used with high
speed counters.
It is advised that a low speed counter is
used or alternatively a denounce circuit
be installed.
4
Page 5
FLOWMETER DATA
1/4" - 2" sizes: Flowmeter data is etched in the
pulser cavity. To view twist off the pulser/display
counter clockwise.
3" and 4" sizes: Flowmeter data is located on
the footmount.
INSTALLATION PROCEDURE
1. It is recommended that when setting up pipe work
for meter installations, a bypass line be included
in the design. This provides the facility for a meter
to be removed for maintenance without interrupt
ing production. (see figure above)
2.
Use thread sealant on all pipe threads.
3. For pump applications ensure pipe work and
Meter have the appropriate working pressure
rating to match the pressure output of the pump.
Refer to Meter Specifications section for further
details.
OPERATING PRINCIPLE
Fluid passing through the meter causes the rotors to
turn, as shown below.
One of the rotors (the active rotor) is fitted with
magnets.
The passing of the magnets are picked up by the
sensing elements (Reed and Hall Effect sensors)
located in the Pulser Circuit Board.
The excitation of these switches provides a ‘Raw
Pulse Output’ which relates to the K-Factor.
(e.g. KF 36 = 36 pulses per litre of fluid passed)
This Pulse Output Signal can either be fed directly to
an external receiving element (e.g. Data Logger or
PLC) or alternatively to an LC Display which conditions the Pulse input signal to display volume of flui
passed. (e.g. Display 1 Litre per for every 36 pulses
received)
4. Install a wire mesh strainer, Y or basket type
as close as possible to the inlet side of the meter.
Meter 1/4” 74 micron / 200 mesh
Meter 1/2”- 2” 250 micron / 60 mesh
Meter 3”- 4” 400 micron / 40 mesh
5. Note: The Flowmeter can accept flow in any
direction.
6. The meter can be installed in any orientation as
long as the meter shafts are in a horizontal plane.
(Refer to diagram below for correct installation)
.
Note: Incorrect installation can cause premature
wear of meter components.
The LC display may removed by loosening the 4
mounting screws and be orientated as required.
7. Do not over tighten meter connections. .
8. It is important that after initial installation you
fill the line slowly, high speed air purge could
cause damage to the rotors.
9. Test the system for leaks.
10. Check the strainer for swarf or foreign material,
after the first 200 litres check periodically,
particularly if the flow rate is noted to be
decreasing.
5
Page 6
MAINTENANCE PROCEDURE
DISASSEMBLY
Note: Maintenance can be carried out to the liquid
crystal displays and pulse output modules without
having to remove or isolate the meter from the process line.
When maintenance to any other part of the meter is
required, the meter must be isolated and the line
pressure released.
Refer to the exploded parts diagram on (see Fig for
item numbers.
Note: It is advisable to mark all components with a
marker pen before disassembly, to ensure all the
components are replaced to their correct position
during the reassembly process.
1. Remove the meter cap by loosening the bolts on
the underside of the meter body. (see FIG 1)
2. Remove the O-Ring from the O-Ring groove in the
meter cap.
Wipe clean of grease and store in clean place
3. Remove rotors from the meter body
4. Smear the O-Ring with a light film of grease.
Replace the O-Ring into groove in the meter cap.
The O-Ring will need to be replaced if it has
grown or is damaged in anyway.
5. Replace the meter cap.
6. Insert the cap head screws and tighten in a
diagonal sequence 1, 5, 7, 3, etc.
(see Meter Torque Ratings, page 15)
7. Test the meter by turning the rotors with a finger
or by applying very low air pressure (no more
than a good breath) to one end of the meter,
before returning the meter to service.
FIG 1
4. Remove the shafts from the meter body.
REASSEMBLY
1. Before reassembling check the condition of the
rotors (replace if necessary).
2. Replace the shafts into the meter body.
3. There are two Rotor Types.
Active and Neutral.
The Active Rotor can be identified by a Dimple on
the face of the rotor. (see Fig 2)
Caution: The active rotor is always fitted
nearest ‘dimple’ on the meter body
(see FIG 3)
Replace Active Rotor.
Check the dimpled face (smooth side) of the rotor
is the lead-in face when fitting onto the shaft and
into the meter body. (see Fig 2).
Replace Neutral Rotor. Check that the smooth
side of the rotor is the leading face when fitting
onto the shaft. (see FIG 2)
Fit the neutral rotor onto the shafts ensuring that
the rotor pair are at 90 degrees to one another.
(see FIG 3)
FIG 2
Smooth side
FIG 3
Active Rotor
Dimple
Dimple
Check their operation by turning either of the
rotors. If the rotors are not in mesh correctly,
or do not move freely, remove one of the rotors
and replace correctly at 90 degrees to one another
6
Page 7
FLOWMETER SPECIFICATIONS
series FPD3002, FPD3202, FPD3302 1/4"
Flow Range
K-Factor Pulses per unit of measure
Max Temperature
Maximum Operating Pressure
1
Accuracy of Reading
1. Conforms to Directive 97/23/EC—Cat 1
Below 5 cP
5 to 1000 cP
FPD3002 / FPD3202
FPD3302/FPD3202-HT
series FPD3003, FPD3203, FPD3303 1/4"
Flow Range
Below 5 cP
5 to 1000 cP
Metric US
2 to 100 LPH 0.5 to 26 GPH
0.5 to 100 LPH 0.13 to 26.4 GPH
Etched in Pulser cavity (see pg 5)
-40°C - 80°C -40°F - 176°F
-40°C - 120°C -40°F - 248°F
6895 kPa 1000 psi
±0.25% available with reduced flow range
±0.5% standard
Metric US
25 to 500 LPH 6.6 to 132 GPH
15 to 500 LPH 4 to 132 GPH
K-Factor Pulses per unit of measure
FPD3003 / FPD3203
Max Temperature
FPD3303 / FPD3203-HT
Maximum Operating Pressure
1
Accuracy of Reading
1. Conforms to Directive 97/23/EC—Cat 1
series FPD3004, FPD3204, FPD3304 1/2"
Flow Range
K-Factor Pulses per unit of measure
Max Temperature
Maximum Operating Pressure
1
Below 5 cP
5 to 1000 cP
FPD3004 / FPD3204
FPD3304 / FPD3204-HT
Etched in Pulser cavity (see pg 5)
-40°C - 80°C -40°F - 176°F
-40°C - 120°C -40°F - 248°F
6895 kPa 1000 psi
±0.25% available with reduced flow range
±0.5% standard
Metric US
3 to 25 LPM 0.8 to 6.6 GPM
2 to 30 LPM 0.5 to 8 GPM
Etched in Pulser cavity (see pg 5)
-40°C - 80°C -40°F - 176°F
-40°C - 120°C -40°F - 248°F
13790 kPa 2000 psi
Accuracy of Reading
1. Conforms to Directive 97/23/EC—Cat 1
±0.25% available with reduced flow range
±0.5% standard
7
Page 8
FLOWMETER SPECIFICATIONS
series FPD3034, FPD3234, FPD3334 3/4"
Flow Range
K-Factor Pulses per unit of measure
Max Temperature
Maximum Operating Pressure
1
Accuracy of Reading
1. Conforms to Directive 97/23/EC—Cat 1
Below 5 cP
5 to 1000 cP
FPD3034 / FPD3234
FPD3334 / FPD3234-HT
series FPD3005, FPD3205, FPD3305 1"
Flow Range
K-Factor Pulses per unit of measure
Below 5 cP
5 to 1000 cP
Metric US
8 to 70 LPM 2 to 18.5 GPM
3 to 80 LPM 0.8 to 21 GPM
Etched in Pulser cavity (see pg 5)
-40°C - 80°C -40°F - 176°F
-40°C - 120°C -40°F - 248°F
13790 kPa 2000 psi
±0.25% available with reduced flow range
±0.5% standard
Metric US
10 to 100 LPM 2.6 to 26 GPM
6 to 120 LPM 1.6 to 32 GPM
Etched in Pulser cavity (see pg 5)
Max Temperature
FPD3005 / FPD3205
FPD3305 / FPD3205-HT
Maximum Operating Pressure
1
Accuracy of Reading
1. Conforms to Directive 97/23/EC—Cat 1
series FPD3006, FPD3206, FPD3306 1½"
Flow Range
K-Factor Pulses per unit of measure
Max Temperature
Maximum Operating Pressure
1
Below 5 cP
5 to 1000 cP
FPD3006 / FPD3206
FPD3306 / FPD3206-HT
-40°C - 80°C -40°F - 176°F
-40°C - 120°C -40°F - 248°F
13790 kPa 2000 psi
±0.25% available with reduced flow range
±0.5% standard
Metric US
15 to 235 LPM 4 to 62 GPM
10 to 250 LPM 2.6 to 66 GPM
Etched in Pulser cavity (see pg 5)
-40°C - 80°C -40°F - 176°F
-40°C - 120°C -40°F - 248°F
8274 kPa 1200 psi
Accuracy of Reading
1. Conforms to Directive 97/23/EC—Cat 1
±0.25% available with reduced flow range
±0.5% standard
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Page 9
FLOWMETER SPECIFICATIONS
series FPD3007, FPD3207, FPD3307 2"
Flow Range
K-Factor Pulses per unit of measure
Max Temperature
Maximum Operating Pressure
1
Accuracy of Reading
1. Conforms to Directive 97/23/EC—Cat 1
Below 5 cP
5 to 1000 cP
FPD3007 / FPD3207
FPD3307 / FPD3207-HT
FPD3007 / FPD3307
FPD3207 / FPD3207-HT
series FPD3008, FPD3208, FPD3308 3"
Flow Range
Below 5 cP
5 to 1000 cP
Metric US
15 to 500 LPM 4 to 130 GPM
15 to 500 LPM 4 to 130 GPM
Etched in Pulser cavity (see
-40°C - 80°C -40°F - 176°F
-40°C - 120°C -40°F - 248°F
6895 kPa 1000 psi
8274 kPa 1200 psi
±0.25% available with reduced flow range
±0.5% standard
pg 5)
Metric US
60 to 600 LPM 17 to 170 GPM
20 to 733 LPM 5 to 194 GPM
K-Factor Pulses per unit of measure
Max Temperature
Maximum Operating Pressure
FPD3008 / FPD3208 / FPD3308
1
Accuracy of Reading
1. Conforms to Directive 97/23/EC—Cat 1
series FPD3009, FPD3309 4"
Flow Range
K-Factor Pulses per unit of measure
Max Temperature
Maximum Operating Pressure
1
FPD3009 / FPD3309
Accuracy of Reading
Below 5 cP
5 to 1000 cP
Refer to Flowmeter Data Plate (see pg 5)
-40°C - 120°C -40°F - 248°F
1200 kPa 175 psi
±0.25% available with reduced flow range
±0.5% standard
Metric US
220 to 1000 LPM 60 to 250 GPM
120 to 1200 LPM 30 to 300 GPM
Refer to Flowmeter Data Plate (see pg 5)
-40°C - 120°C -40°F - 248°F
1200 kPa 175 psi
±0.25% available with reduced flow range
±0.5% standard
1. Conforms to Directive 97/23/EC—Cat 1
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Page 10
FLOWMETER SPECIFICATIONS
High Viscosity Applications
Ensure the Flowmeter is fitted with ‘High Viscosity Rotors’ if the fluid being metered is 1000 cP or above
High Viscosity Rotors For Fluids above 1000 Centipoise (cP)
DIGITAL DISPLAYS
The Flow meter series is supplied with either a Blind Pulser and Digital Display option.
If the Flow meter is supplied with an LC Display fitted, please consult the appropriate Instruction Manual, as
advised below, for all programming and wiring instructions.
Analog Output (4-20mA)
Analog outputs are available as an auxiliary display signal by including either of the following LC displays with your flowmeter.
These may be fitted to the meter or remote (wall mount) types.
Display Type -D 12mm LC Display (No output options)
Display Type -D-A 12mm LC Display with analog output module
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WIRING DIAGRAM 1 Standard Pulser Switch
Pulser Specifications
Output Signals Standard Pulse Meter 2x Digital (Square Wave)
Current Maximum 500mA
Reed Switch
(Mechanical Sensor)
Hall Effect IC
(Electronic Sensor)
1. Contact rating maximum is 10W. Neither current nor voltage maximums should be exceeded in achieving this.
NPN Hall effect
Voltage Maximum 30V DC
Contact Rating Maximum
Maximum Current 7.5mA
Operating Voltage 4.5V to 24V DC
Transistor Type Open-Collector NPN
1
Red
10W
+VE
Reed switch N/O
White
Signal
Black
-VE
Green
+VE
Orange
-VE
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Page 12
WIRING DIAGRAM 2 PCB (for Digital Display)
Reed Switch
To maximise the life of the reed switch contacts, the pulse board comes equipped with a 1k8Ω current limiting resistor in series
with the reed switch as standard.
These resistors are user swappable should you require a different value for your system.
NPN Open Collector Hall Effect Sensor
The output for the hall effect sensor is NPN (current sinking, open collector). For correct operation, it is advisable to have a pull
-up resistor installed.
The hall effect sensor is equipped with a 1k8Ω pull-up resistor between signal and supply as standard.
This in-built pull-up resistor can be bypassed by moving the jumper pin to the off position if required.
A pull-up resistor of your choosing can be installed between signal and supply, provided the in-built pull-up resistor be bypassed first.
Pulser Specifications
Output Signals Standard Pulse Meter 2x Digital (Square Wave)
Current Maximum 500mA
Reed Switch
(Mechanical Sensor)
Hall Effect IC
(Electronic Sensor)
1. Contact rating maximum is 10W. Neither current nor voltage maximums should be exceeded in achieving this.
Voltage Maximum 30V DC
Contact Rating Maximum
Maximum Current 7.5mA
Operating Voltage 4.5V to 24V DC
Transistor Type Open-Collector NPN
Reed switch current limit
1
Reed 1
Reed 1
Hall Effect
+
-
+Ve
10W
Note:
Local Display is
connected to Reed 1
Hall effect built-in pull-up
Pull-Up
On
Off
Signal
Gnd
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WIRING DIAGRAM 3 High Temperature
type -HT
Pulser Specifications
SENSOR TYPE OMNI POLAR NPN
Construction Stainless Steel Housing
Operating Voltage 4.5 to 30V DC
SPECIFICATIONS
Maximum Current 18mA
Temperature Range
TROUBLESHOOTING GUIDE
-40 - 150oC
-40 - 302oF
Problem Cause Remedy
Fluid will not flow
through meter
Reduced flow
through meter
Meter reading
inaccurate
Meter not giving a
pulse signal
LCD register not
working
a) Foreign matter blocking rotors
b) Line strainer blocked
c) Damaged rotors
d) Meter connections over tightened
e) Fluid is too viscous
a) Strainer is partially blocked
b) Fluid is too viscous
a) Fluid flow rate is too high or too low
b) Air in fluid
c) Excess wear caused by incorrect installation
a) Faulty hall effect sensor
b) Faulty reed switch
c) Magnets failed
a) Battery not connected properly
b) Battery flat
c) Faulty wiring connections
d) Faulty LC Display
e) Faulty connection from LC Display
a) Dismantle meter, clean rotors (strainer must be fitted in
line)
b) Clean strainer
c) Replace rotors (Strainer must be fitted in line)
d) Re-adjust connections
e) See specifications for maximum viscosity
a) Clean strainer
b) See specifications for maximum viscosity
a) See specifications for minimum and maximum flow rates
b) Bleed air from system
c) Check meter body and rotors. Replace as required. Refer
to installation instructions
a) Replace PCB Board
b) Replace PCB Board
c) Replace magnets
a) Check battery connections
b) Replace battery
c) Check wiring for loose or faulty connections
d) Replace LC Display
e) Check wiring connections
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Page 14
EXPLODED DIAGRAM models FPD3x02, 3x03, 3x04, 3x34, 3x05, 3x06, 3x07
PARTS IDENTIFICATION
METER COMPONENTS ITEM NO.
METER CAP O-RING
MAGNET HOUSING
CIRCLIP
CAM
METER BODY
MAGNETS
ROTORS
ROTOR SHAFTS
1
2
3
4
5
6
7
8
METER CAP
METER CAP SCREWS
9
10
14
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EXPLODED DIAGRAM models FPD3x08 and FPD3x09
PARTS IDENTIFICATION
PART DESCRIPTION Item No.
Meter Body
Rotor Shafts
Rotors
Meter Cap O-Ring
Meter Cap
Cam
Circlip
Meter Cap Bolts
1
2
3
4
5
6
7
8
Flange Seals
Process Connection (Flanged or Threaded)
Flange Washers
Flange Bolts
9
10
11
12
15
Page 16
Meter Torque Ratings FPD3000, FPD3200, FPD3300
Series
FPD3x02
FPD3x03
FPD3x04
FPD3x34
FPD3x05
FPD3x06
FPD3007,3307/3207 1000/1200
FPD3x08
FPD3009,3309
Pressure
(psi)
1000
1000
2000
2000
2000
1200
175
175
Torque (Nm) Lubrication
6.5 Nm Yes
15 Nm Yes
33 Nm Yes
SPARE PARTS KITS
Spare Kit options, for both Flowmeter and Display/Pulser modules, are available as replacement components.
Pulser Kit / LC Display Module
- Replacement PCB complete with electronic housing.
- LC Display module (Electronic housing not included)
Rotor Kit
- Rotor assembly (includes Meter Cap bolts and O-Ring)
Seal Kit
- O-Rings/Gaskets (includes Meter Cap Bolts)
SPARE KITS – DISPLAY AND PULSER MODULE
Description Complete Pulser or Display
Compact Pulser FPD3000-PULSER
Digital Register FPD3000-D
Digital Register with 4-20mA output FPD3000-D-A
High Temperature FPD3000-PULSER-HT
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Page 17
SPARE PARTS KITS
spare kits Series FPD3x02 FPD3002 FPD3302 FPD3202
ROTOR KIT
SEAL KIT
Standard FPD3002-rotor FPD3302-rotor FPD3202-rotor
High Temp FPD3202-HTrotor
FPD3002-seal FPD3302-seal FPD3202-seal
spare kits Series FPD3x03 FPD3003 FPD3303 FPD3203
ROTOR KIT
SEAL KIT
Standard FPD3003-rotor FPD3303-rotor FPD3203-rotor
High Viscosity FPD3303-HVrotor FPD3203-HVrotor
High Temp FPD3203-HTrotor
FPD3003-seal FPD3303-seal FPD3203-seal
spare kits Series FPD3x04 FPD3004 FPD3304 FPD3204
ROTOR KIT
Standard FPD3004-rotor FPD3304-rotor FPD3204-rotor
High Viscosity FPD3304-HVrotor FPD3204-HVrotor
High Temp FPD3204-HTrotor
SEAL KIT
FPD3004-seal FPD3304-seal FPD3204-seal
spare kits Series FPD3x34 FPD3034 FPD3334 FPD3234
ROTOR KIT
SEAL KIT
Standard FPD3034-rotor FPD3334-rotor FPD3234-rotor
High Viscosity FPD3334-HVrotor FPD3234-HVrotor
High Temp FPD3234-HTrotor
FPD3034-seal FPD3334-seal FPD3234-seal
spare kits Series FPD3x05 FPD3005 FPD3305 FPD3205
ROTOR KIT
Standard FPD3005-rotor FPD3305-rotor FPD3205-rotor
SEAL KIT
High Viscosity FPD3305-HVrotor FPD3205-HVrotor
High Temp FPD3205-HTrotor
FPD3005-seal FPD3305-seal FPD3205-seal
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Page 18
SPARE PARTS KITS
spare kits Series FPD3x06 FPD3006 FPD3306 FPD3206
ROTOR KIT
SEAL KIT
Standard FPD3006-rotor FPD3306-rotor FPD3206-rotor
High Viscosity FPD3306-HVrotor FPD3206-HVrotor
High Temp FPD3206-HTrotor
FPD3006-seal FPD3306-seal FPD3206-seal
spare kits Series FPD3x07 FPD3007 FPD3307 FPD3207
ROTOR KIT
SEAL KIT
Standard FPD3007-rotor FPD3307-rotor FPD3207-rotor
High Viscosity FPD3307-HVrotor FPD3207-HVrotor
High Temp FPD3207-HTrotor
FPD3007-seal FPD3307-seal FPD3207-seal
spare kits Series FPD3x08 FPD3008 FPD3308 FPD3208
ROTOR KIT
SEAL KIT
Standard FPD3008-rotor FPD3308-rotor FPD3208-rotor
High Viscosity FPD3308-HVrotor
FPD3008-seal FPD3308-seal FPD3208-seal
spare kits Series FPD3x09 FPD3009 FPD3309
ROTOR KIT
SEAL KIT
Standard FPD3009-rotor FPD3309-rotor
High Viscosity FPD3309-HVrotor
FPD3009-seal FPD3309-seal
18
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WETTED PARTS
Wetted parts series FPD3x02 FPD3002 FPD3302 FPD3202
METER BODY
METER CAP
ROTORS Standard
High Temp
ROTOR SHAFTS
ROTOR BUSHES
O-RINGS
Alum Alum St.St
Alum Alum St.St
PPS St.St PPS
St. St
St.St St.St St.St
CA CA
FKM K K
Wetted parts series FPD3x03 FPD3003 FPD3303 FPD3203
METER BODY
METER CAP
ROTORS Standard
Alum Alum St.St
Alum Alum St.St
PPS St.St PPS
High Viscosity
High Temp
ROTOR SHAFTS
ROTOR BUSHES
O-RINGS
St.St St.St St.St
FKM K K
St.St. St.St
St. St
CA CA
Wetted parts series FPD3x04 FPD3004 FPD3304 FPD3204
METER BODY
METER CAP
ROTORS - Standard
High Viscosity
High Temp
Alum Alum St.St
Alum Alum St.St
PPS St.St PPS
St.St. St.St
St. St
ROTOR SHAFTS
ROTOR BUSHES
O-RINGS
St.St St.St St.St
CA CA
FKM K K
19
Page 20
WETTED PARTS
Wetted parts series FPD3x34 FPD3034 FPD3334 FPD3234
METER BODY
METER CAP
ROTORS - Standard
High Viscosity
High Temp
ROTOR SHAFTS
ROTOR BUSHES
O-RINGS
Alum Alum St.St
Alum Alum St.St
PPS St.St PPS
St.St. St.St
St. St
St.St St.St St.St
CA CA
FKM K K
Wetted parts series FPD3x05 FPD3005 FPD3305 FPD3205
METER BODY
METER CAP
Alum Alum St.St
Alum Alum St.St
ROTORS - Standard
High Viscosity
High Temp
ROTOR SHAFTS
ROTOR BUSHES
O-RINGS
PPS St.St PPS
St.St. St.St
St. St
St.St St.St St.St
CA CA
FKM K K
Wetted parts series FPD3x06 FPD3006 FPD3306 FPD3206
METER BODY
METER CAP
ROTORS - Standard
High Viscosity
Alum Alum St.St
Alum Alum St.St
PPS Alum PPS
Alum St.St
High Temp
ROTOR SHAFTS
ROTOR BUSHES
O-RINGS
St. St
St.St St.St St.St
CA CA
FKM K K
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WETTED PARTS
Wetted parts series FPD3x07 FPD3007 FPD3307 FPD3207
METER BODY
METER CAP
ROTORS - Standard
High Viscosity
High Temp
ROTOR SHAFTS
ROTOR BUSHES
O-RINGS
Alum Alum St.St
Alum Alum St.St
PPS Alum PPS
Alum St.St
St. St
St.St St.St St.St
CA CA
FKM K K
Wetted parts series FPD3x08 FPD3008 FPD3308 FPD3208
METER BODY
METER CAP
Alum Alum St.St
Alum Alum St.St
ROTORS - Standard
High Viscosity
ROTOR SHAFTS
ROTOR BUSHES
O-RINGS
Alum Alum St.St
Alum
St.St St.St St.St
CA CA CA
FKM K K
Wetted parts series FPD3x09 FPD3009 FPD3309
METER BODY
METER CAP
ROTORS - Standard
High Viscosity
ROTOR SHAFTS
Alum Alum
Alum Alum
Alum Alum
Alum
St.St St.St
ROTOR BUSHES
O-RINGS
CA CA
FKM K
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WETTED PARTS
K - FEP/PTFE Encapsulated
SS - Stainless Steel 316
Al - Aluminium AA610
CA - Carbon
FKM - Fluoroelastomer
PPS - Polyphenylene Sulphide (PPS Resin)
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PRESSURE DROP v VISCOSITY
0
2
4
6
8
10
12
14
16
1 10 100 1000 10000
PRESSURE (psi)
VISCOSITY (cps)
STANDARD ROTORS
Std Rotors - 50% F low St d Rotors - 100% Flow
0
2
4
6
8
10
12
14
16
1 10 100 1,000 10,000 100,000 1,000,000
PRESSURE (psi)
VISCOSITY (cps)
HIGH VISCOSITY ROTORS
100% Flow 50% Flow 25% Flow 10% Flow 5% Flow
100% 50%
100%
50%
25%
10%
5%
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DIMENSIONS
Digital Display
Types –D or –D-A
Type HT
High Temp
Type -D or -D-A
Digital Display High Temp Pulser - Standard
Type -HT
Standard
METER AND FLANGE DIMENSIONS PULSER and DISPLAY HEIGHT - (F)
¼” 71mm 74mm n/a 42mm 25mm 59mm 104mm 90mm
¼” 71mm 74mm n/a 42mm 24mm 59mm 104mm 90mm
½” 81mm 87mm n/a 49mm 28mm 66mm 111mm 97mm
PORT SIZE A B C D E Standard
MODEL
FPD3002
FPD3003
FPD3004
1” 100mm 112mm 240mm 75mm 45mm 92mm 137mm 123mm
¾” 100mm 112mm n/a 62mm 37mm 79mm 124mm 110mm
FPD3034
FPD3005
2” 140mm 163mm 264mm 124mm 72mm 141mm 186mm 172mm
1 1/2” 120mm 137mm 240mm 103mm 61mm 120mm 165mm 151mm
FPD3006
FPD3007
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WALL MOUNT ADAPTORS Series FPD3002 and FPD3003
FPD3002 / 3003
Aluminium Wall Mount bracket to suit model FDP3002 - 3003
25
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WALL MOUNT ADAPTORS Series FPD3004
FPD3004
Aluminium Wall Mount bracket to suit model FDP3004
26
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WALL MOUNT ADAPTORS Series FPD3034
FPD3034
Aluminium Wall Mount bracket to suit model FDP3034
27
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WALL MOUNT ADAPTORS Series FPD3005
FPD3005
Aluminium Wall Mount bracket to suit model FDP3005
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DIMENSIONS
Digital Display
Types –D / –D-A
Type HT
High Temp
179mm 141mm 196mm 241mm 227mm
FPD3008 Series
436mm
3” 254mm
METER AND FLANGE DIMENSIONS PULSER AND DISPLAY Height (Dimension F)
Port Size B C D E Standard
Process Con-
nection
ANSI
NPT 302mm
ANSI 349mm
NPT 260mm
Meter Size
FPD3008
FPD3308
FPD3208
29
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DIMENSIONS
3” Flange
3” Threaded Connection
30
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DIMENSIONS
Digital Display
Types –D / –D-A
Type HT
High Temp
225mm 191mm 276mm 287mm 273mm
FPD3009 Series
436mm
340mm
METER AND FLANGE DIMENSIONS PULSER AND DISPLAY Height (Dimension F)
Port Size B C D E Standard
ANSI 4”
Process Con-
nection
NPT 3” 302mm
FPD3009
FPD3309
FPD3009
FPD3309
Meter Size
31
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DIMENSIONS
4” Flange
4” Flange
3” Threaded Connection
32
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WARRANTY/DISCLAIMER
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a
period of 13 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month
grace period to the normal one (1) year product warranty to cover handling and shipping time. This
ensures that OMEGA’s customers receive maximum coverage on each product.
If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service
Department will issue an Authorized Return (AR) number immediately upon phone or written request.
Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no
charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser,
including but not limited to mishandling, improper interfacing, operation outside of design limits,
improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of
having been tampered with or shows evidence of having been damaged as a result of excessive corrosion;
or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating
conditions outside of OMEGA’s control. Components in which wear is not warranted, include but are not
limited to contact points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However,
OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for
any damages that result from the use of its products in accordance with information provided
by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by the
company will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR
REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF
TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF
LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of
OMEGA with respect to this order, whether based on contract, warranty, negligence,
indemnification, strict liability or otherwise, shall not exceed the purchase price of the
component upon which liability is based. In no event shall OMEGA be liable for
consequential, incidental or special damages.
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic
Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical
applications or used on humans. Should any Product(s) be used in or with any nuclear installation or
activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility
as set forth in our basic WARRANTY/DISCLAIMER language, and, additionally, purchaser will indemnify
OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the
Product(s) in such a manner.
RETURN REQUESTS/INQUIRIES
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department.
BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED
RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID
PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return
package and on any correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent
breakage in transit.
FOR WARRANTY RETURNS, please have the
following information available BEFORE
contacting OMEGA:
1. Purchase Order number under which the product
was PURCHASED,
2. Model and serial number of the product under
warranty, and
3. Repair instructions and/or specific problems
relative to the product.
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords
our customers the latest in technology and engineering.
OMEGA is a registered trademark of OMEGA ENGINEERING, INC.
© Copyright 2013 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied,
reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the
prior written consent of OMEGA ENGINEERING, INC.
FOR NON-WARRANTY REPAIRS,
for current repair charges. Have the following
information available BEFORE contacting OMEGA:
1. Purchase Order number to cover the COST
of the repair,
2. Model and serial number of the product, and
3. Repair instructions and/or specific problems
relative to the product.
consult OMEGA
Page 34
Where Do I Find Everything I Need for
Process Measurement and Control?
OMEGA…Of Course!
Shop online at omega.com
TEMPERATURE
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Wire: Thermocouple, RTD & Thermistor
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MU
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MU
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MU
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MU
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MU
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M-5426/0416
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