Omega FPB100, FPB User guide

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Page 1

User’s Guide

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FPB SERIES

Paddlewheel Flowmeter

Page 2

omega.com [email protected]

Servicing North America:

U.S.A. Omega Engineering, Inc. Headquarters: Toll-Free: 1-800-826-6342 (USA & Canada only)

Customer Service: 1-800-622-2378 (USA & Canada only) Engineering Service: 1-800-872-9436 (USA & Canada only) Tel: (203) 359-1660 Fax: (203) 359-7700 e-mail: [email protected]

For Other Locations Visit omega.com/worldwide

The information contained in this document is believed to be correct, but OMEGA accepts no liability for any errors it contains, and reserves the right to alter specifications without notice.

Page 3

Omega FPB Series Paddlewheel Flowmeter

SAFETY INSTRUCTIONS

1. Depressurize and vent system prior to installation or removal.

2. Conrmchemicalcompatibilitybeforeuse.

3. Donotexceedmaximumtemperature/pressurespecications.

4. Wearsafetygogglesorfaceshieldduringinstallation/service.

5. Donotalterproductconstruction.

6. Ifthisequipmentisusedinamannernotspeciedbythemanufacturer,theprotectionprovided bytheequipmentmaybeimpaired.

7. This device is not approved for use or installation in hazardous locations.

Description

TheOmegaFPBPaddlewheelFlowmeterSeriesofferslowow,lowpowerandhighresolutionwithvariousoutputoptionssuchas aVolumetricPulse,PulseDivider,FlowSwitch,or4to20mA.Thisunitcanbeconguredon-sitedirectlythroughthebuilt-inuser interface.

• The4to20mAmodelprovidesablindcurrentloopoutput.

• TheMultimodelusesasinglerelay(mechanicalorsolidstate)andhasthreeselectableoperatingmodes:

• DividerModescalesthepaddlewheelfrequencydowntoaccommodatelowfrequencyinputdevices.

• TotalModeoutputsonepulseperasetvolumeofuid.

• FlowSwitchModeusesasinglerelayforHiorLoalarmoperation.

AsmallLCDenablestheFPBtobeprogrammedwithoutanyexternalequipment.Duringnormaloperationthedisplayisnotvisible.

Specications

General Wetted Materials

Series Sensor Body Rotor Pin O-ring

FPB1X1,1X2 glass-lledPP PVDF,Black Titanium FPM FPB1X3 PVDF,Natural PVDF,Natural PVDF,Natural FPM

Case:   PBT,yellow InsideCover:  Valox,black

WiringPorts:  ½in.NPTthreads;liquid-tight    connectoracceptscables7to

   10mmOD(0.275in.to0.394in.)

Power Requirements

Multi:

withDry-ContactRelay: 24VDCnominal,±10%,regulated    30mAmax.current withSolid-StateRelay: 5to24VDCnominal,±10%,regulated    30mAmax.current 4to20mA:  400mVmax.ripplevoltage    30mAmax.current ReversePolarityandShortCircuitProtected:Upto40V,1hour Over-VoltageProtection: >40VDCover1hour

Paddlewheel Sensor Performance Specications

PipeSizeRange: DN15toDN200(½in.to8in.) Min.ReynoldsNumber: 4500 PaddlewheelFrequency: 49Hzperm/snominal    (15Hzperft/snominal) OperatingRange: 0.1m/sto6m/s(0.3ft/sto20ft/s) Linearity:  ±1%ofmax.range@25°C(77°F) Repeatability:  ±0.5%ofmax.range@25°C(77°F)

Electronics Performance Specications

InputFrequencyRange: 1to1000Hz SystemResponse: 100msupdateratenominal

Output Specications

SignalAveraging: Programmable0to100seconds SensitivityResponse: Programmable0to9scale

Pulse Divider/Total Pulse Output

PulseDividerSetting: 1.0000to99999    Maximumpulserate:300Hz    Maximumpulsewidth:50ms

Flow Switch Output

RelayModes:  Low,High TimeDelay:  0.0to6400.0seconds Hysteresis:  AdjustableinEngineeringUnits

Relay Specications

DryContactSPDT: 5A@30VDC,5A@250VAC Solid-StateRelay: 100mA@40VDC,70mA@33VAC

Current output (Passive 4 to 20 mA)

LoopAccuracy:  ±32µA(@25°C@24VDC) LoopResolution:  5µA Temp.Drift:  ±1µAper°Cmax. PowerSupplyRejection: ±1uAperV MaximumCableLength: 305m(1,000ft) MaxLoopResistance: 600Ω@24VDC,1KΩ@32VDC

Standards & Approvals

• CE

• ManufacturedunderISO9001,ISO14001

Environmental Requirements

EnclosureRating: NEMA4X/IP65 StorageTemperature: -10to75°C(14to167°F) AmbientTemperature: 0to65°C(32to150°F) RelativeHumidity: 0to90%RH,non-condensing Altitude:  2000m(6,562ft) PollutionDegree: 2

1Omega FPB Series Flowmeter

Page 4

-18 4

71 93

°C

psi

bar

115

bar

-18 4

71 93

°C

115

PVDF

Polypropylene

Fluid Conditions

Reducer

15 x I.D. 5 x I.D.

20 x I.D. 5 x I.D.

90° Elbow

40 x I.D. 5 x I.D.

2 x 90° Elbow 3 dimensions

25 x I.D. 5 x I.D.

2 x 90° Elbow

50 x I.D. 5 x I.D.

Pump/Valve

+ GF +

+GF+

OKOK OK

Vertical flow is OK if the pipe remains full at all times.

200

Pressure/TemperatureRatings:

Polypropylene Body:

• 12.5bar(180psi)max.@20°C(68°F)

• 1.7bar(25psi)max.@85°C(185°F)

PVDF Body:

160

PVDF

Polypropylene

120

• 14bar(200psi)max@20°C(68°F)

• 1.7bar(25psi)max@85°C(185°F)

Intended Use: Thisproductisintendedforuseinindustrialwatertreatment

andwastewatertreatmentapplicationswherethechemicalcontentandtheuid temperaturesareconsistentwiththespecicationslistedherein.

°F

04080 120 160 200

240

This device is not approved for use or installation in ammable liquids.

Chemical Compatibility

OMEGAproductsaremanufacturedinavarietyofwettedmaterialstosuitvariousliquidsandchemicals.

Allplasticmaterialsincludingtypicalpipingtypes(PVC,PVDF,PPandPE)aremoreorlesspermeabletocontainedmedia,suchas waterorvolatilesubstances,includingsomeacids.Thiseffectisnotrelatedtoporosity,butpurelyamatterofgasdiffusionthroughthe plastic.Iftheplasticmaterialiscompatiblewiththemediumaccordingtotheapplicationguidelines,thepermeationwillnotdamage theplasticitself.However,iftheplasticenclosesothersensitivecomponents,asisthecasewithOMEGAplasticpaddlewheelsensors, thesemaybeaffectedordamagedbythemediadiffusingthroughtheplasticbodyandrotor.

PVDFpaddlewheelsensorfailurewhenusedinhotnitricacidapplicationshasbeenreported.PVDFisknowntoallowforsubstantial permeationofnitricacidconstituentswithoutbeingdamageditself.Noclearguidelinecanbegivenhere,sincethedamagingeffect tothesensorishighlydependentontemperature,pressureandconcentration.Utilizingsensorsinapplicationswithaggressive substancesispossible.OnspecialrequestOMEGAcanprovidesensorswithadifferentinternalresinencapsulation(potting)thatwill delaythedamagingeffectofacidstothesensors.ForallSpecialProductinquiriesortoplaceanorder,pleasecontactOMEGA.

The retaining nuts of paddlewheel sensors are not designed for prolonged contact with aggressive substances. Strong acids,

caustic substances and solvents or their vapor may lead to failure of the retaining nut, ejection of the sensor and loss of the

process uid with possibly serious consequences, such as damage to equipment and serious personal injury. Retaining nuts

Location of Fitting

Recommendedsensorupstream/downstreammounting requirements

Selectalocationwithsufcientlengthofstraightpipe immediatelyupstreamofthesensor.

Locatingthesensorinatraporwheretheowisupward helpstoprotectthesensorfromexposuretoairbubbles whenthesystemisinoperation.

Thesecongurationsarenotrecommendedbecauseitis difculttokeepthepipefull.

WARNING

that may have been in contact with such substances, e.g. due to leakage or spilling, must be replaced.

2 Omega FPB Series Flowmeter

Page 5

sensor

cap

tab

notch

Lubricate O-rings

for ½ in. to 4 in. pipe

97 mm

for 5 to 8 in. pipe

97 mm

Sensor Mounting Position

+45°

-45°

0°

Process Pipe

+45°

-45°

0°

Tuyau du fluide de l'opération

Type Description

2 to 4 inch, cut 1-7/16 inch hole in pipe Over 4 inch, cut 2-1/8 inch hole in pipe Special order 14 in. to 36 in.

0.5 to 2 inch versions (MPVC or CPVC)

2.5 to 4 inch versions (PVC)

2 to 4 inch, cut 1-7/16 inch hole in pipe 6 to 8 inch, cut 2-1/8 inch hole in pipe

Available in 10 and 12 inch sizes only Cut 2-1/2 inch hole in pipe Weld in place using solvent cement

Iron, Carbon Steel, 316 SS Threaded tees

Carbon steel & stainless steel Weld-on Weldolets

2 to 4 inch, cut 1-7/16 inch hole in pipe Over 4 inch, cut 2-1/8 inch hole in pipe

For pipes from DN 15 to 50 mm PP or PVDF

Type Description

Plastic tees

Metric Union Fitting

PVC Saddles

Iron Strap-on saddles

PVC Glue-on Saddles

1.5 in. to 2 in. PVDF insert

Fiberglass tees

FPT

0.5 to 2 in. versions Mounts on threaded pipe ends

• Horizontalpiperuns:Mountsensorintheupright(0°)positionforbestperformance.Mountata maximumof45°whenairbubblesarepresent(pipemustbefull).Donotmountonthebottomof thepipewhensedimentsarepresent.

• Verticalpiperuns:Mountsensorinanyorientation,however,downwardowisnotrecomended. Upwardowispreferredtoensurefullpipe.

Installation: Pipe ttings

Omegaoffersawideselectionofinstallationttingsthatcontrolthepositionofthepaddlewheelinrelationtothedimensionsofthepipe.

3. Installation

Plasticsensorinstallationtips

• InspectthesensorO-ringsfor

nicksandotherdamagethatmay compromisetheseal.

• LubricateO-ringswithanon-

petroleumbased,viscouslubricant (grease)compatiblewiththesystem.

• Usinganalternating/twistingmotion,

lowerthesensorintothetting, makingsuretheconduitportsonthe yellowhousingarepointinginthe directionofow.

• Engageonethreadofthesensorcapthenturnthesensoruntil

thealignmenttabisseatedinthettingnotch.

WARNING!

FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SENSOR BEING EJECTED FROM THE PIPE!

► DO NOT USE ANY TOOLS ON THE RETAINING CAP. HAND TIGHTEN ONLY. ► DO NOT LUBRICATE THE RETAINING CAP OR THE INSTALLATION FITTING THREADS.

► DO NOT USE THREAD SEALANT ON THE RETAINING CAP OR ON THE PLASTIC FITTING THREADS.

► IF LEAKING IS OBSERVED FROM THE RETAINING CAP, IT INDICATES DEFECTIVE OR WORN O-RINGS ON THE SENSOR. DO NOT ATTEMPT TO CORRECT BY FURTHER TIGHTENING.

Dimensions

(3.82 in.)

130 mm (5.12 in.)

FPB 1x1, 1x3 Series

171 mm

(6.73 in.)

(3.82 in.)

FPB 1x2 Series

3Omega FPB Series Flowmeter

Page 6

Blk Red Shld

Solid-State Relay Model

WIRING DIAGRAM

BLK

RED

SHLD

Sensor

PW/OUT

Power Rating:

5 - 24VDC 0.03 AMP

3-2505.612A

T P

WIRING DIAGRAM

BLK

RED

SHLD

Sensor

PW/OUT

Power Rating:

5 - 24VDC 0.03 AMP

3-2505.612A

Solid-State

Relay

Relay Rating:

100mA @ 40VDC

70mA @ 33VAC

3-2505.616A

Load

Solid-State

Relay

Relay Rating:

100mA @ 40VDC

70mA @ 33VAC

3-2505.616A

Load

Wiring

Electricalconnectionstothisproductshouldbemadeonlyby qualiedpersonnel.

Toaccessthewiringterminals:

• Turnyellowcover¼turncounterclockwisetoremove.

• Removethetworetainingscrewsandremovetheblackcover.

• Routeallcablesthroughtheconduitportsbeforeconnecting themtotheterminals.

• Wiringterminalsareratedfor16-22AWGconductors.

• Thecablemustbe7to10mmindiameter(0.275to0.394in.) tosealproperlyintheliquidtightconnector.

• Theconduitportshave½inchNPTthreads.Afterrouting thecables,sealtheportwithaliquid-tightconduitconnector (FPM-5000-LTCK)orwithconduit.

• Forconduitinstallations:

• Threadconduitwith½in.NPTthreadsdirectlyintothe conduitport.

• ForconduitwithISOthreads,usetheblackthreadadapter includedwiththeconnectorkit.

• TocomplywithNECrequirements,donotuseanymetal conduitintheinstallation.

Wiring: 4 to 20 mA Output

The4to20mAoutputcanbeconnectedtoChartRecorders, PLCsoranydevicethatrequiresa4to20mAsignal. The4to20mAmodelrequiresanexternalpowersourceof 12-32VDC.

Power Rating:

24VDC 0.03 AMP

WIRING DIAGRAM

Sensor

PW/OUT

3-2505.611A

SHLD

Dry-Contact

N/O

Relay Rating:

Relay

COM

N/C

BLK

5A @ 250VAC

5A @ 30VDC

RED

Usingtheliquid-tight connector(FPM-5000-LTCK)

Blk Red Shld

Usingconduit

T P

Power Rating:

12 - 32VDC 0.03 AMP

WIRING DIAGRAM

Sensor

Blk Red Shld

BLK

RED

SHLD

PW/OUT

3-2505.614A

Wiring: Flow Switch Output (On-Off)

• TheFlowSwitchmodelsprovideasinglerelaythatis programmableasaHIGHsetpointorLOWsetpoint.

• Therelaymaybeadry-contacttypeorasolidstatetype.

• Thedrycontactrelayrequiresanexternalpowersourceof 24VDC±10%.

• Thesolidstaterelayrequiresanexternalpowersourceof

5 to 24 VDC.

T P

24VDC 0.03 AMP

WIRING DIAGRAM

Sensor

BLK

Blk Red Shld

RED

Relay Rating:

5A @ 250VAC

Dry-Contact

Relay

5A @ 30VDC

N/C

N/O

COM

Power Rating:

SHLD

PW/OUT

3-2505.611A

Solid-State

12 Load

T P

Power Rating:

5 - 24VDC 0.03 AMP

WIRING DIAGRAM

Sensor

BLK

RED

Relay Rating:

100mA @ 40VDC

70mA @ 33VAC

SHLD

3-2505.616A

PW/OUT

Blk Red Shld

Relay

3-2505.612A

Blk Red Shld

Internal sensor connections

Programmable Logic Controller Datalogger Chart Recorder 4 to 20 mA Loop monitor

Power Supply

12 to 32 VDC, 0.03 A

Dry Contact Relay Wiring

• ThewiringisidenticalforOn-OffandPulsemodels.

Blk Red Shld

Internal sensor connections

Normally Open

Common

Normally Closed

Power Supply

24 VDC, 0.03 A

4 Omega FPB Series Flowmeter

Page 7

Wiring: Pulse Output

Blk Red Shld

Solid-State Relay Model

T P

WIRING DIAGRAM

BLK

RED

SHLD

Sensor

PW/OUT

Power Rating:

5 - 24VDC 0.03 AMP

3-2505.612A

WIRING DIAGRAM

BLK

RED

SHLD

Sensor

PW/OUT

Power Rating:

24VDC 0.03 AMP

3-2505.611A

Solid-State

Relay

Relay Rating:

100mA @ 40VDC

70mA @ 33VAC

3-2505.616A

Load

1 2

N/O

COM

N/C

Dry-Contact

Relay

Relay Rating:

5A @ 250VAC 5A @ 30VDC

• The"Multi"modeallowsasinglerelaythatisprogrammable asaFlowSwitch,Volumetricpulseoutputorasasimple

pulse divider output.

• Therelaymaybeadry-contacttypeorasolidstatetype.

• TheDryContactRelayrequiresanexternalpowersourceof 24VDC±10%.

• TheSolidStateRelayrequiresanexternalpowersourceof

5 to 24 VDC.

• SolidStateRelayrequiresapull-upresistor(10Kohm recommended).Consultyourinstrument/PLCmanualfor wiringinformation.

Solid State Relay Wiring

• ThewiringisidenticalforOn-OffandPulsemodels.

Blk Red Shld

Power Rating:

24VDC 0.03 AMP

WIRING DIAGRAM

Sensor

PW/OUT

Blk Red Shld

BLK

RED

Relay Rating:

Relay

N/C

COM

5A @ 250VAC

5A @ 30VDC

SHLD

Dry-Contact

N/O

3-2505.611A

Power Rating:

5 - 24VDC 0.03 AMP

WIRING DIAGRAM

Sensor

BLK

RED

Blk Red Shld

SHLD

3-2505.616A

Solid-State

Relay

Relay Rating:

1 2

100mA @ 40VDC

Load

70mA @ 33VAC

PW/OUT

Load

1 2

3-2505.612A

10KΩ

I/O

Power Supply

5 to 24 VDC,

0.03 A

+–

Operation

MODE

TheFPBFlowmeterisavailablein2differentmodels.The programmingmenusvarysignicantlyfromonemodeltoanother.

VIEW

Thischartisprovidedinsidetheyellowcovertoassistin navigatingtheprogrammingmenus.

EDIT

SAVE

Thistableshowsthedenitionofeachmenufunction,thesettingparametersandthepagewheredetailedinstructionscanbelocated.

→

Display

FlowRate

Next

Increment

Value

Toggle

→

Go to

Display Current Val

Go to EDIT

Shiftdigitto right

GotoSAVE

Store Change

Go to VIEW Previous MODE Previous MODE Previous MODE Previous MODE

N/A

Menu Function Denition Setting Parameters More Information On

FlowUnit  LitersorGallonspersec,min,hourorday Seelistonpage7  page7

K-Factor  SetPULSESperVOLUMEUNIT  0.0001to999999  page7

4Set   SetowRATEtoberepresentedby4mA 0.0000to99999   page7

20Set   SetowRATEtoberepresentedby20mA 0.0000to99999   page7

Contrast  Adjustvisibilityofliquidcrystaldisplay 1to3    page7

Average  Smoothsouterraticowconditions  0to100seconds  page8

Sensitivity  OverridesAverageforlargeratechanges 0to9    page8

Mode   Selecttheoutputmode   TotalorDividerorON/OFF page9 P-Factor  AsPULSEDIVIDER,dividesinputfreq. 1.0000to99999   page9 P-Factor  AsPULSETOTAL,multipliesK-Factor 1.0000to99999   page9

RelayLogic  SelectHialarmorLoalarmmode  HiorLo    page10

RelaySet  SetRelaySetpoint   0.0000to99999   page10

RelayHysteresis  RateinsideSetpointtoDEENERGIZErelay 0.0000to99999   page10

RelayDelay  TimedelaybeforerelayisENERGIZED 0000.0to6400.0   page10

5Omega FPB Series Flowmeter

Page 8

Thistableshowsthemenusequenceforeachmodel.

FPB11X, FPB12X FPB15X

T P

View Mode Function

• Allmodelsdisplaythemodelname:Multi or 4-20.

• Ifthewhitekey(S1)ishelddownforthreeseconds,theowrateisdisplayedfor10minutesbeforerevertingbacktothemodel

name.

 IntheMultimodels,ifthe“Multi”menuitemissetto“divider”,thenthedividedpulseoutputwillbedisplayedinpulses/seconds(p/s).

6 Omega FPB Series Flowmeter

Page 9

Repeat until

Choose:

Flow Units

T P

K-Factor

Selectthevolumetricunitsfortheowmeasurement.

Liters/second

Liters/minute

Gallons/second

Gallons/minute

(Factorysetting)

Liters/hour

Liters/day

Gallons/hour

Gallons/day

Example: Set the Flow Units to Gallons per minute:

Save the new setting:

Go to next menu item

Return to Normal Operation

Thefactorysettingis60.0000. LocatetheK-factorinthetablesonpage10.

Minimum value Maximum value

Example: Set the K-Factor to 63.5 Pulses per Gallon:

Save the new setting:

Return to

Go to next menu item

Normal Operation

Set 4 and Set 20

Thesetwofunctionsareusedtospanthe4to20mAoutput signaltotherequiredrange. Thefactorysettingis4-20mA=0to10.000

Onlythe20mAspanisillustratedhere.

Example: Set 20 mA = 500 GPM.

Save the new setting:

Set Contrast

AllmodelsoftheFPBhavetheCONTRASTadjustment.Itis alwayslocatedattheendofthemenu.

Toaccesstheadjustment,

enterthemenuandscroll untiltheContrastdisplay

appears.

Therearethreelevelsofadjustment. Thefactorysettingof3isthehighest contrastsetting.

OR OR

Save the new setting:

Go to next menu item

Return to Normal Operation

Go to next menu item

Return to Normal Operation

7Omega FPB Series Flowmeter

Page 10

10 s2 s 20 s 30 s 40 s 50 s 60 s 70 s

No AVERAGING, no SENSITIVITY

No AVERAGING, no SENSITIVITY AVERAGING only

No AVERAGING, no SENSITIVITY

AVERAGING and SENSITIVITY

AVERAGING only

Averaging and Sensitivity Settings

Go to next menu item

Return to Normal Operation

T P

• Becauseidealowconditionsareoftenimpossibletoachieve,theowrateisoftenerratic,whichcausesanycontrolfeatures

 (e.g.,relays,4to20mAloops,etc.)thatareassociatedwiththeowratetobeerratic.

• Thebestsolutiontotheseproblemsistocorrectanypipingdeciencythatcausestheinstability.Thismayinvolvelongerstraight runsupstream,reducingthepipesizetomaintainafullpipeatalltimes,andotherinstallationchanges.Inmanysituations, however,thesemeasuresaresimplynotpossible.

• TheFPBmeterprovidestwotoolsthataredesignedto"workaround"thesedeciencies.TheAveragingandtheSensitivity featuresshouldbestudiedbeforemakingadjustments.

Averaging Time in Seconds (Factory set: 0 seconds)

• Setthetimethemeterwilluseastheaveragingperiod.Therangeisfrom0(noaverageappliedtoinput)to100(secondsof averagingappliedtoinput).

 Usehigheraveragingtimestosmooththedisplayandcurrentoutputwheretheowinthepipeiserratic.

Quick Response Sensitivity (Factory set: 0)

• SettherelativedegreeofchangeintheowraterequiredtoallowtheFPBtodisabletheAVERAGINGandjumptoanewowrate immediately.Thescaleisfrom0(Leastsensitive,averagingisneverdisabled.)to9(averysmallchangeinowratewilldisable theaveraging).

WithAVERAGINGsetto0(zero)andwithSENSITIVITYsettozero, theFPBrespondstoeveryunstableshiftintheow.Thedashedred linerepresentstheactualoutputoftheowsensorinunstableow conditions.

WithAVERAGINGsetto50secondsandSENSITIVITYstillsetto zerotheowrateisstabilized,butasharpchangeinowrateisnot representedfor50secondsorlonger.(dottedgreenline).

WithAVERAGINGat50secondsandSENSITIVITYsetto4OR5, theowrateisstabilized,whilethesuddenshiftinowisreected veryquickly.(Solidblueline)

NOTE:TheSENSITIVITYfunctionisineffectiveiftheAVERAGINGfunctionissettozero(seconds).

Set Averaging

Thefactorysettingis0(zero).

Minimum value

Set Sensitivity

Thefactorysettingis0(zero).

Maximum value

Example: Set the Averaging for 50 seconds.

Example: Set the Sensitivity to 5.

Save the new setting:

2. x3

Minimum value

Maximum value

Save the new setting:

8 Omega FPB Series Flowmeter

Go to next menu item

Return to Normal Operation

Page 11

T P

Mode

P-Factor

SelectDIVIDERorTOTALoperation. ThefactorysettingisTOTAL.

PULSE DIVIDER Output = Input pulses ÷ P-Factor

DIVIDERallowsyoutosetascalingvalue(P-Factor)from

1.0000to99999.

Example:IftheP-Factorissetfor2,thentheFPBwilloutput onepulseforevery2pulsesreceivedfromthesensor. Thisselectionenablestheoutputfrequencytobescaleddown tomatchassociatedequipmentcapabilities.

WhenusingthePULSEDIVIDERoutput,associatedequipment mustdividetheK-FactorsinthismanualbytheP-Factorfor correctcalibration.

1 2 3 5 7 94 6 8

1110 12

PulsesIN

1 2 3 4

5 6

PulsesOUT

PULSE TOTAL Output = Input pulses ÷ (K-Factor × P-Factor)

TOTALisatraditionalpumppulserfunction.Thisselectionwill allowtheentryofaK-Factortodeneavolumetricunit,thenset aP-Factortodenethenumberofvolumetricunitsrequiredto generateonepulseout.

Thefactorysettingis1.0000

Minimum value

Maximum value

In PULSE DIVIDER mode the P-Factor divides:

Thepulsestreamfromthepaddlewheelsensorwillbedivided bytheP-Factor.Theresultingfrequencyisoutputthrougha

relay.

In PULSE TOTAL mode the P-Factor multiplies:

Thepulsestreamfromthepaddlewheelsensorisdivided bytheK-FactorMULTIPLIEDbytheP-factor.Theresulting frequencyisoutputthrougharelay.

1. 2s

Example:

SettheTotalPulseoutputsothereisonepulseoutforeach2 gallonsthatpassesthesensoriftheK-Factoris3.0.

1. K-Factor=3.0(pulsesinpergallon)

2. P-Factor=2(gallonsoutperpulse)

1 Gal 4 Gal

2 Gal 3 Gal

21 3 54 6 87 9 1110 12

PulsesIN

PulsesOUT

Save the new setting:

Return to

Go to next menu item

Normal Operation

Save the new setting:

Go to next menu item

Return to Normal Operation

9Omega FPB Series Flowmeter

Page 12

Set Relay operation

T P

TheFlowSwitchhasonerelay(SPDTorsolid-state)thatcanbeprogrammedasaHIGH(Hi) alarmoraLOW(Lo)alarm.

1. Select HI or LO Relay Alarm logic

AHIalarmwillbeactivatedwhenthe owraterisesABOVEthesetpoint.

ALOalarmwillbeactivatedwhenthe owratefallsBELOWthesetpoint.

ThefactorysettingisHi(gh).

2. Program the SETPOINT.

Example:ChangetheSetpointto8.0000:

TheSETPOINTistheowratewheretherelaywillbe energized.Thefactorysettingis5.0000.

Minimum value

Maximum value

Example:ChangetheRelayLogictoLow:

Save the new setting:

Return to

Go to next menu item

Normal Operation

Save the new setting:

Return to

Go to next menu item

Normal Operation

3. Program the HYSTERESIS.

Example:ChangetheHysteresisto5.0000:

Hysteresisholdsarelayenergizeduntiltheowrate

movesthisamountpastthesetpoint. Thefactorysettingis0.5000

Minimum value

Maximum value

4. Program the DELAY.

Whentheowratereachesthesetpoint,theFPBwill waitthislong(inseconds)beforetriggeringthealarm. Thefactorysettingis0000.0seconds.

Minimum value

Example:ChangetheDelayto10.0:

Maximum value

Save the new setting:

Return to

Go to next menu item

Normal Operation

Save the new setting:

Return to

Go to next menu item

Normal Operation

10 Omega FPB Series Flowmeter

Page 13

K-Factors

WhenusingthePULSEDIVIDERoutput,associatedequipmentmustdividetheK-FactorbytheP-Factor.

Molded Tees SaddlesandWeldoletsMetal Tees

PIPE SIZE

(IN.)

SCH 80 MOLDED TEES FOR SCH 80 PVC PIPE

1/2

3/4

1-1/4

1-1/2

2-1/2

3 4

SCH 80 CPVC TEES FOR SCH 80 CPVC PIPE

1/2

3/4

1-1/4

1-1/2

FITTING

FP-5305M

FP-5307M

FP-5310M

FP-5312M

FP-5315M

FP-5320M

FP-5325

FP-5330

FP-5340

FP5305CM

FP-5307CM

FP-5310CM

FP-5312CM

FP-5315CM

FP-5320CM

FPB Series

Paddlewheel

U.S. GAL

1027.1 271.37

583.19 154.08

335.53 88.65

178.79 47.24

121.42 32.08

71.44 18.87

42.994 11.359

26.652 7.0414

15.006 3.9645

1027.1 271.37

583.19 154.08

335.53 88.65

178.79 47.24

121.42 32.08

71.44 18.87

LITERS

UnionTees

PIPE SIZE

(IN.)

PVDF FITTINGS (DIN/ISO AND BS AND ANSI)

DN15

DN20

DN25

DN32

DN40

DN50

POLYPROPYLENE FITTINGS (DIN/ISO AND BS AND ANSI)

FITTING

FP-5105PO

FP-5107PO

FP-5110PO

FP-5112PO

FP-5115PO

FP-5120PO

DN15 FP-5105PO 952.87 251.75 DN20 FP-5107PO 563.10 148.77

DN25 FP-5110PO 291.60 77.042

DN32 FP-5112PO 169.22 44.709

DN40 FP-5115PO 103.90 27.450 DN50 FP-5120PO 60.789 16.060

FPB Series

Paddlewheel

U.S. GAL LITERS

827.26 218.56

489.87 129.42

283.55 74.915

158.59 41.899

86.980 22.980

50.385 13.312

H-Dimensions

Theplasticinsertin WeldoletttingsMUSTbe removedduringthewelding process.Whenreinstalled, itisimportantthattheinsert bethreadedtotheproper height("H"dimension).

PIPE SIZE

(IN.)

CARBON STEEL TEES ON SCH 40 PIPE

1/2

3/4

1-1/4

1-1/2

STAINLESS STEEL TEES ON SCH 40 PIPE

1/2

3/4

1-1/4

1-1/2

GALVANIZED IRON TEES ON SCH 40 PIPE

1-1/4

11/2

BRONZE TEES ON SCH 40 PIPE

1-1/4

1-1/2

COPPER TEE FITTINGS ON COPPER PIPE SCH K

1/2

3/4

1-1/4

1-1/2

COPPER TEE FITTINGS ON COPPER PIPE SCH L

1/2

3/4

1-1/4

1-1/2

"H"

FITTING

FP-5305CS

FP-5307CS

FP-5310CS

FP-5312CS

FP-5315CS

FP-5320CS

FMG-5305

FMG-5307

FMG-5310

FMG-5312

FMG-5315

FMG-5320

FP-5310GI

FP-5312GI

FP-5315GI

FP-5320GI

FP-5310BR

FP-5312BR

FP-5315BR

FP-5320BR

FP-5305CU

FP-5307CU

FP-5310CU

FP-5312CU

FP-5315CU

FP-5320CU

FP-5305CU

FP-5307CU

FP-5310CU

FP-5312CU

FP-5315CU

FP-5320CU

Nominal

Pipe size

2½in. 2.33 59.18

3 in. 2.32 58.92 4 in. 2.30 58.42 5 in. 6 in. 2.96 75.18

8in. 2.73 69.34

FPB Series

Paddlewheel

U.S.

GAL

756.00 199.74

438.69 115.90

286.78 75.768

121.22 32.026

91.139 24.079

54.468 14.391

734.20 193.98

412.10 108.88

252.70 66.764

128.12 33.849

77.320 20.428

45.780 12.095

213.01 56.277

127.75 33.751

94.401 24.941

59.420 15.699

213.01 56.277

127.75 33.751

94.401 24.941

59.420 15.699

917.84 242.50

428.27 113.15

256.43 67.749

176.44 46.615

115.69 30.565

63.385 16.746

858.22 226.74

385.74 101.91

241.64 63.841

170.90 45.152

112.03 29.598

61.74 16.310

LITERS

“H” dimension

inches mm

3.09 78.48

PIPE

SIZE

(IN.)

SCH 80 PVC SADDLES FOR SCH 80 PVC PIPE

2-1/2

3 4 6

SCH 80 PVC SADDLE ON SCH 40 PVC PIPE

2-1/2

3 4 6

SCH 80 IRON SADDLES ON SCH 80 PIPE

2-1/2

3 4 5 FP-5350GS 12.180 3.218 6

8

SCH 80 IRON SADDLE ON SCH 40 PIPE

2-1/2

3 4 5 FP-5350GS 11.040 2.917 6

8

STAINLESS STEEL WELDOLETS ON SCH 40 PIPE

2-1/2

3 4 5 6

CARBON STEEL WELDOLETS ON SCH 40 PIPE

2-1/2

3 4 5 6

COPPER/BRONZE BRAZOLETS ON SCH 40 PIPE

2-1/2

3 4 5 6

FITTING

FP-5320S

FP-5325S

FP-5330S

FP-5340S

FP-5360S

FP-5380S

FP-5320S

FP-5325S

FP-5330S

FP-5340S

FP-5360S

FP-5380S

FP-5320GS

FP-5325GS

FP-5330GS

FP-5340GS

FP-5360GS

FP-5380GS

FP-5320GS

FP-5325GS

FP-5330GS

FP-5340GS

FP-5360GS

FP-5380GS

FMG-5325

FMG-5330

FMG-5340

FMG-5350

FMG-5360

FMG-5380

FP-5325CS

FP-5330CS

FP-5340CS

FP-5350CS

FP-5360CS

FP-5380CS

FP-5325BR

FP-5330BR

FP-5340BR

FP-5350BR

FP-5360BR

FP-5381BR

FPB Series

Paddlewheel

U.S.

GAL

66.739 17.633

42.994 11.359

26.652 7.0414

15.006 3.9645

8.3246 2.1994

5.0164 1.3253

54.700 14.452

37.159 9.8175

23.697 6.2608

13.456 3.5552

7.4594 1.9708

4.5292 1.1966

64.720 17.099

42.480 11.223

26.420 6.980

14.700 3.884

8.4400 2.230

4.9000 1.295

53.640 14.172

37.600 9.934

23.220 6.135

13.260 3.503

7.2400 1.913

4.4000 1.162

37.600 9.9339

24.340 6.4306

13.920 3.6777

10.860 2.8692

7.5200 1.9868

4.3400 1.1466

37.600 9.9339

24.340 6.4306

13.920 3.6777

10.860 2.8692

7.5200 1.9868

4.3400 1.1466

37.600 9.934

24.340 6.431

13.920 3.678

10.860 2.869

7.5200 1.987

4.3400 1.147

LITERS

11Omega FPB Series Flowmeter

Page 14

Maintenance and Cleaning

TheOmegaFPBSeriesrequiresverylittlemaintenance.

• Ifthepaddlewheelbecomesfouled,itcanbecleanedwithmilddetergentsandasmallbrush.

• TheelectronicsportionoftheFPBdoesnotrequiremaintenanceorcleaning.

Rotor Replacement Procedure

1. Toremovetherotor,insertasmallscrewdriverbetweentherotorandtheearofthesensor.

2. Twistthescrewdriverbladetoextheearoutwardenoughtoremoveoneendoftherotorandpin. DONOTextheearanymorethannecessary!Ifitbreaks,thesensorcannotberepaired.

3. Installthenewrotorbyinsertingonetipofthepinintothehole,thenextheoppositeearback

enoughtosliprotorintoplace.

Ordering Information

Mfr. Part No. Description

FPB system for 0.5 in. to 4 in. pipes, with Polypropylene body, Black PVDF rotor, Titanium pin, FPM O-rings

FPB111   Pulse/FlowSwitchviaDry-ContactRelay,IntegralMount FPB121  Pulse/FlowSwitchviaSolid-StateRelay,IntegralMount FPB151  4-20mA,IntegralMount

FPB system for 5 in. to 8 in. pipes, with polypropylene body, Black PVDF rotor, Titanium pin, FPM O-rings

FPB152  4-20mA,IntegralMount

FPB system for 0.5 in. to 4 in. pipes, with natural PVDF body, rotor and pin, FPM O-rings

FPB153  4-20mA,IntegralMount

Accessories

Part No. Description

FMK-2536-1  Rotor,PVDFBlack FMK-2536-5  RotorandPin,PVDFNatural FMK-1546-1  RotorPin,Titanium FMK-1546-2  RotorPin,Hastelloy-C FMK-1546-3  RotorPin,Tantalum FPP-1220-0021  O-Ring,FPM FPP-1224-0021  O-Ring,EPDM FMK-31536-1  SensorPlug,Polypro FP90RC  RCFilterkit(forrelayuse) FPM-5000-LTCK  LiquidTightConnectionKit

12 Omega FPB Series Flowmeter

Page 15

WARRANTY/DISCLAIMER

OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a period of 13 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month grace period to the normal one (1) year product warranty to cover handling and shipping time. This ensures that OMEGA’s customers receive maximum coverage on each product.

If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service Department will issue an Authorized Return (AR) number immediately upon phone or written request. Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser, including but not limited to mishandling, improper interfacing, operation outside of design limits, improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of having been damaged as a result of excessive corrosion; or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating conditions outside of OMEGA’s control. Components in which wear is not warranted, include but are not limited to contact points, fuses, and triacs.

OMEGA is pleased to offer suggestions on the use of its various products. However, OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by the company will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of OMEGA with respect to this order, whether based on contract, warranty, negligence, indemnification, strict liability or otherwise, shall not exceed the purchase price of the component upon which liability is based. In no event shall OMEGA be liable for consequential, incidental or special damages.

CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical applications or used on humans. Should any Product(s) be used in or with any nuclear installation or activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility as set forth in our basic WARRANTY/DISCLAIMER language, and, additionally, purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product(s) in such a manner.

RETURN REQUESTS/INQUIRIES

Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return package and on any correspondence.

The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent breakage in transit.

FOR WARRANTY RETURNS, please have the following information available BEFORE contacting OMEGA:

1. Purchase Order number under which the product was PURCHASED,

2. Model and serial number of the product under warranty, and

3. Repair instructions and/or specific problems

relative to the product.

OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords our customers the latest in technology and engineering.

reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the prior written consent of OMEGA ENGINEERING, INC.

FOR NON-WARRANTY REPAIRS, OMEGA for current repair charges. Have the following information available BEFORE contacting OMEGA:

1. Purchase Order number to cover the COST of the repair,

2. Model and serial number of the product, and

3. Repair instructions and/or specific problems relative to the product.

consult

13Omega FPB Series Flowmeter

Page 16

Where Do I Find Everything I Need for

Process Measurement and Control?

OMEGA…Of Course!

Shop online at omega.com

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6-2537.090-OM (D-02/17) M4591/0217