Page 1
User’s Guide
Shop online at
omega.com
e-mail: [email protected]
For latest product manuals:
www.omegamanual.info
SM
FLR-1600A and FLV-4600A Series
Water Flow Meters and Controllers
Page 2
Servicing North America:
U.S.A.: Omega Engineering, Inc., One Omega Drive, P.O. Box 4047
Stamford, CT 06907-0047 USA
Toll-Free: 1-800-826-6342 (USA & Canada only)
Customer Service: 1-800-622-2378 (USA & Canada only)
Engineering Service: 1-800-872-9436 (USA & Canada only)
Tel: (203) 359-1660 Fax: (203) 359-7700
e-mail: [email protected]
For Other Locations Visit omega.com/worldwide
omega.com [email protected]
omega.com [email protected]
Servicing North America:
U.S.A.: Omega Engineering, Inc., One Omega Drive, P.O. Box 4047
Stamford, CT 06907-0047 USA
Toll-Free: 1-800-826-6342 (USA & Canada only)
Customer Service: 1-800-622-2378 (USA & Canada only)
Engineering Service: 1-800-872-9436 (USA & Canada only)
Tel: (203) 359-1660 Fax: (203) 359-7700
e-mail: [email protected]
For Other Locations Visit omega.com/worldwide
The information contained in this document is believed to be correct, but OMEGA accepts no liability for any errors it contains,
and reserves the right to alter specifications without notice.
Page 3
►
► use tap water or water with any biological components, minerals
these
Damage caused by impurity build
►
the manual for future reference.
►
1.
2.
and let water pass through while bleeding (if the unit is a controller
page 10 of the
3. Try not to get any water in-between the black electronics case and
these seams.
4. Tighten up both bleed screws, and then block the downstream
page 18
page 27
►
►
of standard gas
drop is 2 psig, going all the way to 20 psig drop in certain models.
Please see pages 47 and 49 of the manual.
3
Page 4
4
Page 5
7
8
8
9
10
11
12
12
13
14
14
14
14
14
16
17
18
Line Absolute Pressure 18
Line Temperature 18
Tare 18
19
Flashing Error Message 19
19
20
20
20
21
21
21
21
21
21
22
22
Rotate Display 22
23
23
24
26
27
27
28
28
PID Tuning 29
Page 6
31
31
31
32
32
33
34
Data Format 36
37
38
39
41
43
43
44
46
47
48
Accessories 49
6
Page 7
Power Jack
shown with the standard downstream
shown with the standard
7
Page 8
leakage when the controller is being held closed by the spring force.
pressure sensor ports.
around the port threads.
8
Page 9
9
Page 10
1.
the threads.
2.
3.
though you may not see or hear it.
4.
Repeat steps 1-4 with the second bleed port.
10
Page 11
4-20mA analo
1 2
3 4 5
6 7 8
1
2
3 Red
4
6 Green
7
8 Purple
11
Page 12
7
6
5
4
3
2
1
8
5.12 Vdc
50 KOhm
Potentiometer
0-5 Vdc
Apply analog input to Pin 4 as shown on page 11.
signal to pin 4, with common ground on pin 8.
applied to pin 4, with common ground on pin 8.
applied to pin 4, with common ground on pin 8.
ohm resistor to ground.
8
4
12
Page 13
15 3 24
1 532 4
9 8 7 6
1
2
5
8
7
4
3
6
Pin Pin
Ground Ground 8
3 Transmit 3
2 Transmit
9876
13
Page 14
4-20 mA analog signal that can represent any measured parameter. With this
14
Page 15
Purple (Ground)
Red
Yellow
Purple
Yellow
2
3
5
Red
Purple
Red
Yellow
4
5
3
2
Unit A
Unit B
Unit C
1
9
8
6
7
Female Serial Cable Front
Page 16
monochrome display.
contrast.
16
780 mA @
Page 17
display as soon as power is applied to the meter.
The display shows, temperature
TARE V
PSIG
+13.60
+0.00
CCM MENU
#C
+21.50
CCM
+0.00
WATER
also be displayed if the meter was order
parameter will make that parameter
the primary display unit.
enter the display.
=0.0
CCM
+0.0
CCM
2:05 h:m:s
MENU/
MAINU
PEAK
TOTAL/
TIMER
000.00
BACK RESET
MISC
MFG
DATA
RS232
COMM
MAIN
If your meter was ordered with the
display. Pushing
display.
From you can interact
read manufacturer’s data.
Push
17
Page 18
This
as the primary displayed parameter.
TARE V
PSIG
+13.60
+0.000
CCM MENU
LN-UP
>#C
K
#F
#R
CANCEL SET
#C
+21.50
+0.00
Volu Flow
LN-DN
CCM
WATER
MODE
The following parameters are displayed in
, pressing
the
pressure to the primary display.
Pressing the
primary display.
select
or
front of the desired scale.
temperature scale will be displayed on
the screen.
Pushing the
step in obtaining accurate measurements.
18
Page 19
the primary display.
Pressing switches the screen to the display.
An error message (
.
manufacturer’s data.
MODEL
INFO
MISC2
MISC1
BACK MAIN
UNIT ID
BAUD
A
19200
DEVICE/
BACK
UNITS
MAIN
RS232
MFG
MISC
DATA
COMM
MAIN
BACK MAIN
PSIA
+13.60
#C
+21.50
+
.
+0.000
CCM MAIN
19
TARE V
CCM
Page 20
UNIT ID
A
BACK MAIN
UNIT ID
C
UP
BAUD
19200
DN
C
BACK
BAUD
RESET A
DN
SET
UP
Access by pressing
or
on the display.
computer port.
Press
record the ID. Press Reset to return to the
See RS232 Communicaons (page 31) for
informaon about the streaming mode.
same baud rate. The default baud rate for
in front of
to select the baud rate that
matches your computer. The choices are
38400, 19200, 9600, or 2400 baud.
19200
BACK SET
20
Page 21
is accessed by pressing the
or
refers to Display Zero Deadband.
PRESS
ZERO
BAND
BACK
UP
AVG
LCD
CONTRAST
DOWN
FLOW
AVG
MAIN
SELECT
0.0
>
CANCEL
CLEAR
SET
those caused by diaphragm pumps.
Press
DOWN
UP
11
CANCEL
RESET
SET
analog or digital signal outputs.
Press
may
be useful to make it easier to read and interpret
Press
display.
The display contrast can be
21
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DIAG
TEST
BACK MAIN
SCROLL
R8: AP Sig 7871
R9: Temp Sig 39071
R10: DP Side 9986
R11: DP Brdg 36673
R13: AP Brdg 36673
R16: Meter Fun 199
R18: Power Up 32768
BACK MAIN
ROTATE
DISP
Press °
to making any changes. It is also helpful
Pressing the
display through the register screens. An
22
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UP
Volumetric Flow
Pressure
Temperature
DONE SELECT
DOWN
Press to access menus of units
units.
DOWN
UP
CCM
cm3/h
m3/h
m3/d
in3/m
CFH
%
CANCEL SET
PAGE
PRESSING SET WILL
AFFECT DISPLAY
AND SERIAL VALUES
VERIFY CONNECTED
SERIAL DEVICES
EXPECT THE CHANGE
CANCEL
SET
is accessed by pressing the
shows the name and telephone number of
the manufacturer. Press
manufacture.
MODEL
INFO
OMEGA
Ph 800-826-6342
Fax 203-359-7700
MODEL: FLR-1600A-10SLPM-D
SERIAL NO: 80003
DATE MFG: 10/7/2014
DATE CAL: 10/9/2014
CAL BY: DL
SW REV: 2V62
BACK MAIN1
BACK MAIN
23
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display as soon as power is applied to the controller.
The display shows, temperature
PSIG
+13.60
+21.50
+0.00
+0.00
CCM MENU
TOTAL/
TIMER
SETPT
000.00
CCM
+0.0
CCM
2:05 h:m:s
SETPT
#C
0.00
CCM
WATER
also be displayed if the meter was order
parameter will make that parameter
the primary display unit.
enter the display.
If your controller was ordered with the
display. Pushing
will bring up the display.
BACK RESET
MENU/
MAINU
MISC
CONTROL
SETUP
MFG
DATA
RS232
COMM
MAIN
From you can interact
read manufacturer’s data or access
the control set-up display.
Push
24
Page 25
This
as the primary displayed parameter.
SETPT
PSIG
+13.60
+0.000
CCM MENU
rate to the primary display.
Pressing switches the screen to the display.
#C
+21.50
+0.00
VoluFlow
An error message (
.
0.000
CCM
WATER
The following parameters are displayed in
, pressing
the
pressure to the primary display.
Pressing the
primary display.
The set-point (
in the upper right of the display.
Page 26
manufacturer’s data and access the control setup screen.
MODEL
INFO
Omega
MISC1
BACK
MISC2
DEVICE
UNITS
MAIN
Ph 800-826-6342
Fax 203-359-7700
BACK MAIN
UNIT ID
A
BACK MAIN
BAUD
19200
MISC
MFG
DATA
CONTROL
SETUP
RS232
COMM
MAIN
PSIG
+13.60
+0.00
+0.000
CCM MAIN
SETPT
SOURCE
-OFFAUTO
TARE
+0.00
VAR
MAIN
PID
SETPT
LOOP
Please see page 27.
Please see page 20.
Please see page 21.
Please see page 23.
#C
+21.50
SETPT
0.000
CCM
WATER
26
Page 27
display.
SETPT
SOURCE
- ON AUTO
TARE
LOOP
VAR
PID
except that of the selected set-point source and it will remember which input is
LN-UP
>Serial/Front Panel
Analog
CANCEL SET
LN-DN
If nothing is connected to Pin 4, and the controller is set for analog control, the
If your controller has the
refers to the . This parameter may be changed using the display
only if is selected as the Input. Press
SETPT
+0.0
MAIN
MODE
to your controller.
display.
The controller will ignore any set-point
refers to a remote
refers to a set-point applied
directly at the controller.
refers to a remote analog set-
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SETPT
SOURCE
-OFF-
AUTO
TARE
LN-UP
> Volumetric Flow
CANCEL SET
LOOP
VAR
PID
LN-DN
SETPT
+0.0
MAIN
MODE
the controller a set-point, the controller
compares that set-point to the measured
—refers to the
than two seconds.
28
Page 29
SETPT
SOURCE
- ON -
AUTO
TARE
LN-UP
>PD PID
PD2I PID
CANCEL SET
P
00100
BACK
LOOP
VAR
PID
LN-DN
I
00000
LOOP
TYPE
SETPT
+0.0
MAIN
MODE
D
02501
MAIN
a generic tuning designed to handle most
problem.
To change the PID loop parameters, push
.
Press
PID loop.
refers to the Integral term of the PID loop.
loop.
29
Page 30
ring, or oscillate.
control loop.
Because of these dierences, you will note the following:
gain is 200.
2. If the unit was originally shipped with the PD2I algorithm selected, the
primarily to the system phase lags. If you are changing from the default
30
Page 31
1.
2.
3.
4.
or Auto Detect.
Feeds” box is not checked
and the “Append Line Feeds to Incoming Lines” boxes are checked. Those
6.
In the
assignments.
The streaming data rate is controlled by register 91. The recommended default rate
If a slower or faster streaming data rate is desired, register 91 can be changed to a
how many parameters are selected. Fewer data parameters can be streamed
number of parameters streamed.
To register 91
To register 91
To to the recommended factory default streaming speed
31
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powered up.
The set-point column and pressure rates should change accordingly. If they do
D16000 followed by “Enter”
32
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followed by “Enter”.
the unit from the streaming mode.
by “Enter”.
the signal begins to “decelerate” as it approaches the new set-point (controls
33
Page 34
RS485 units do not have a streaming
mode
1.
will not stop while you are typing and you will not be able to read what you
so it must be typed correctly. If in doubt, simply hit enter and start again. If
has been typed correctly, the data will stop.
2.
unit from the streaming mode.
3.
should be taken not to assign an address to a unit if more than one unit
34
Page 35
spreadsheet program as described below.
make sure the column data format is set to “General”, and click “Finish”. This
graphed or manipulated as desired.
Page 36
was ordered in units of ccm, the display on the meter would read 2.004 ccm
36
Page 37
produce.
A
A
A
A
A
enter as many as you like.
outlined in the manual.
37
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14. The “Line Delay” box is defaulted to 0 milliseconds. This is where you will
would enter 300000 into the box.
38
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SUPPORTED UNITS: This device supports many dierent units. You may select the desired units
(see page 28). Note that only units appropriate to this device are available for selection.
Pressure Units
Absolute Gauge Dierential Notes
PaA PaG PaD pascal
hPaA hPaG hPaD hectopascal
kPaA kPaG kPaD kilopascal
MPaA MPaG MPaD megapascal
mbarA mbarG mbarD millibar
barA barG barD bar
g/cm2A g/cm2G g/cm2D gram force per square centimeter
kg/cmA kg/cmG kg/cmD kilogram force per square centimeter
PSIA PSIG PSID pound force per square inch
PSFA PSFG PSFD pound force per square foot
mTorrA mTorrG mTorrD millitorr
torrA torrG torrD torr
mmHgA mmHgG mmHgD millimeter of mercury at 0 C
inHgA inHgG inHgD inch of mercury at 0 C
mmH2OA mmH2OG mmH2OD millimeter of water at 4 C (NIST conventional)
mmH2OA mmH2OG mmH2OD millimeter of water at 60 C
cmH2OA cmH2OG cmH2OD centimeter of water at 4 C (NIST conventional)
cmH2OA cmH2OG cmH2OD centimeter of water at 60 C
inH2OA inH2OG inH2OD inch of water at 4 C (NIST conventional)
inH2OA inH2OG inH2OD inch of water at 60 C
atm atmosphere
m asl meter above sea level (only in /ALT builds)
ft asl foot above sea level (only in /ALT builds)
V volt; no conversions are performed to or from other units
count count count setpoint count, 0 – 64000
% % % percent of full scale
Flow Units
Volumetric Standard Normal Notes
uL/m SuL/m NuL/m microliter per minute
mL/s SmL/s NmL/s milliliter per second
mL/m SmL/m NmL/m milliliter per minute
mL/h Sml/h NmL/h milliliter per hour
L/s SL/s NL/s liter per second
LPM SLPM NLPM liter per minute
L/h SL/h NL/h liter per hour
US GPM US gallon per minute
US GPH US gallon per hour
CCS SCCS NCCS cubic centimeter per second
CCM SCCM NCCM cubic centimeter per minute
cm3/h Scm3/h Ncm3/h cubic centimeter per hour
m3/m Sm3/m Nm3/m cubic meter per minute
m3/h Sm3/h Nm3/h cubic meter per hour
m3/d Sm3/d Nm3/d cubic meter per day
in3/m Sin3/m cubic inch per minute
CFM SCFM cubic foot per minute
CFH SCFH cubic foot per hour
count count count setpoint count, 0 – 64000
% % % percent of full scale
kSCFM 1000 cubic feet per minute
39
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Totalizer Units
Volumetric Standard Normal Notes
uL SuL NuL microliter
mL SmL NmL milliliter
L SL NL liter
US GAL US gallon
cm3 Scm3 Ncm3 cubic centimeter
m3 Sm3 Nm3 cubic meter
in3 Sin3 cubic inch
ft3 Sft3 cubic foot
uP
kSft3 1000 cubic feet
micropoise, a measure of viscosity; no conversions are performed to or from
other units
Temperature Units
Label Notes
°C degree Celsius
°F degree Farenheit
K Kelvin
°R degree Rankine
Time Units
Label Notes
h:m:s Displayed value is hours:minutes:seconds
ms millisecond
s second
m minute
hour hour
day day
Valve Drive Units
Label Notes
count +/- 65536 at full drive
% Percent of full scale drive
40
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for your model.
properly grounded.
41
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inconsistency, or unusual readings is air bubbles trapped in one or both of the
as from a diaphragm pump, etc. Also, inspect the inside of the upstream
This can occur if the output signal is measured some distance from the meter
42
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periodic cleaning. If necessary, the outside of the meter can be cleaned with a
Flow Conversion Table:
CCM CCH LPM LPH CFM CFH
CFH 0.0021 0.00003 2.1189 0.035 60.0 1.0
CFM 0.000035 0.0000005 0.035 0.00059 1.0 0.0166
LPH 0.06 0.001 60.0 1.0 1699.0 28.316
LPM 0.001 0.000017 1.0 0.0166 28.316 0.4719
CCH 60.0 1.0 60000.0 1000.0 1699011.0 28317.0
CCM 1.0 0.0167 1000.0 16.667 28317.0 471.947
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TOTAL/
TIMER
SETPT
+123.4
00123.45 Batch Done
SCCM
+123.4
the maximum count is reached. The following
00123.45
0000:09:59 SCC
BATCH RESET
MENU
counter is cleared.
counter is cleared.
with a 1 liter range, the maximum count would be 9999999 liters.
since the last reset in hours, minutes and seconds. The maximum measurable
to show this as the primary display.
set-point.
,
44
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Press . Then use
DOWN
UP
Batch Size: Scm3
00123.45
˄
BACK/
CANCEL CLEAR
SELECT
DIGIT
SET
Press to record
to
to
updates to
simply press
SETPT
TOTAL/
123.4
TIMER
00123.45
+100
REMAIN RESET
SCCM
+123.4
Scm3
4:14 h:m:s
MENU
you press
.
Page 46
.
is charging.
before the unit can be turned on.
TOP VIEW OF DEVICE
Green = Charging
Flashing Red = Low Battery
+5 Vdc
Charge Only
3 4 5
#C
PSIA
+21.50
+13.60
+0.000
+0.000
SCCM
CCM MENU
TARE V
46
6 7
1 2
8
On / Off
I / O
I O
Page 47
or and press to make a change.
”.
PSIA
+13.60
+0.000
CCM
#C
+21.50
+13.60
Abs Press
+0.000
SCCM
TARE V
PSIA
Ait
MENU/
TOTAL
displays as “”.
engineering units are changed, and the
instrument will prompt you to accept these
changes to the serial line
UP
>Show abs pressure
Show gauge pressure
Show baro pressure
Set button eng units
Set device eng units
CANCEL SELECT
DOWN
UP
>Show abs pressure
Show gauge pressure
Show baro pressure
Set button eng units
Show device units
CANCEL SELECT
DOWN
The stream absolute pressure sensor can be tared to the
can be accessed from the
display.
STP/
NTP
BACK
DIAG
TEST
TARE P
w/BARO
ROTATE
DISP
MAIN
VENT TO ATMOSPHERE
WITH NO FLOW BEFORE
PRESSING SET.
Current absolute
sensor offset:
+0.000 barG
47
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The
The ports are to be used with a standard double ended 8 pin
front of the box.
any receptacle on both boxes.
Ø .156 Thru 4 Places
Ø .156 Thru 4 Places
1.75
1.75
3.46
3.46
Ø .340 Thru 2 PL
Ø .340 Thru 2 PL
6.75
6.75
6.75
7.56
48
FMA1600-MDB Multi-Drop Box
BB-9 Multi-Drop
1.55
Box
1.55
Ø .175 Thru 2 PL
5.06
5.06
Page 49
Accessories
Part Number Description
FMA1600-C1
FMA1600-C2
FMA1600-C3
FMA1600-PSU
FMA1600-CRA
FMA1600-C1-25FT
FMA1600-C2-25FT
FMA1600-MDB Multi-Drop Box
8 Pin Male Mini-DIN connector cable, single ended,
6 foot length
8 Pin Male Mini-DIN connector cable, double ended,
6 foot length
8 Pin Male Mini-DIN to DB9 Female Adapter, 6 foot
length
Universal 100-240 VAC to 24 Volt DC Power Supply
Adapter
8 Pin Male Right Angle Mini-Din Cable, single ended,
6 foot length
8 Pin Male Mini-DIN connector cable, single ended,
25 foot length
8 Pin Male Mini-DIN connector cable, double ended,
25 foot length
49
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Technical Data for FLR-1600A - Series Water Flow Meters
0 – 0.5 ccm Full Scale through 0 – 10 lpm Full Scale
FLR-1600A-Series water ow meters read both water ow and water temperature. An
optional pressure sensor is also available.
Standard Specications (Contact Omega for available options.)
Performance FLR-1600A Meters
Accuracy at calibration conditions after tare ± 2% Full Scale
Operating Range / Turndown Ratio 2% to 100% Full Scale / 50:1 Turndown
Monochrome LCD Display with integrated
Digital Output Signal
Analog Output Signal
Optional Secondary Analog Output Signal
Electrical Connection Options 8 Pin Mini-DIN / 15-pin D-sub (DB15)
1. The Digital Output Signal communicates Flow and Temperature (optional Pressure sensor available)
2. The Analog Output Signal and Optional Secondary Analog Output Signal communicate your choice of Flow
or Temperature
Available Ranges 0.5 ccm to 10 lpm
Zero Shift and Span Shift 0.02% Full Scale / ºCelsius / Atm
Mounting Attitude Sensitivity None
Communication / Power FLR-1600A Meters
Repeatability ± 2% Full Scale
Maximum Flow Rate 128% FS Measurable
Typical Response Time 20 ms (Adjustable)
Warm-up Time < 1 Second
Operating Conditions FLR-1600A Meters
Operating Temperature +10 to +50 ºCelsius
Maximum Pressure 200 psig
Ingress Protection IP40
Wetted Materials
touchpad
1
Options
2
Options
Supply Voltage 7-3 0 Vdc (15-30 Vdc for 4-20 mA outputs)
Supply Current 0.040 Amp
302 & 303 Stainless Steel, 316L Stainless Steel, FKM.
If your application demands a different material, please contact Omega.
Simultaneously displays Flow and Temperature
(optional Pressure sensor available)
RS232 Serial / RS485 Serial
2
0-5 Vdc / 1-5 Vdc / 0-10 Vdc / 4-20 mA
0-5 Vdc / 1-5 Vdc / 0-10 Vdc / 4-20 mA
Range Specic Specications
FLR-1600A Meters
Full Scale Flow
0.5 ccm to 1 ccm 2.0 4.4”H x 2.4”W x 1.1”D M5 (10-32) Female Thread
2 ccm to 500 ccm 2.0
1 lpm 4.0
2 lpm 4.0 4.7”H x 2.7”W x 1.1”D 1/4” NPT Female
5 lpm 10.0
10 lpm 20.0
1. Lower Pressure Drops Available, please contact Omega.
2. Compatible with Swagelok® tube, Parker®, face seal, push connect and compression adapter ttings. VCR and SAE
connections upon request.
Pressure Drop
FS Flow (PSID)
1
at
Mechanical
Dimensions
4.6”H x 2.4”W x 1.1”D 1/8” NPT Female
5.1”H x 4.0”W x 1.6”D 1/4” NPT Female
Process Connections
2
Page 51
26.67mm
DATE
12/17/15
DATE
1.050in
111.68mm
4.397in
FLR-1600A:
0 - 0.5 ccm
0 - 1 ccm
8.53mm
.336in
13.34mm
8.89mm
.350in
13.34mm
.525in
M5X0.8 - 6H
.525in
2X 8-32 UNC .175in[4.45mm]
1/8 NPT
Both Sides
Both Sides
60.33mm
2.375in
56.52mm
2.225in
3.81mm
.150in
3.18mm
0.5 ccm to 1 ccm approximate shipping weight: 1.0 lb
26.67mm
1.050in
116mm
4.567in
60.33mm
2.375in
56.52mm
2.225in
3.81mm 3.18mm
.150in
.125in
23.50mm
.925in
.125in
8.53mm
.336in
13.34mm
.525in
FLR-1600A:
0 - 2 ccm
0 - 5 ccm
0 - 10 ccm
0 - 20 ccm
0 - 50 ccm
0 - 100 ccm
0 - 200 ccm
0 - 500 ccm
0 - 1 lpm
8.89mm
.350in
13.34mm
.525in
2X 8-32 UNC .350in[8.89mm]
10 ccm to 1 lpm approximate shipping weight: 1.2 lb
23.50mm
.925in
Page 52
.800in
20.32mm
.500in
12.70mm
20.32mm
.800in
.500in
12.70mm
Both Sides
1/4 NPT
19.05mm
.750in
3.250in
82.55mm
4.45mm
.175in
1.425in
36.20mm
4X8-32 UNC .375in[9.53mm]
1.600in
40.64mm
DATE
1/8/2016
4.000in
101.60mm
5.067in
128.70mm
FLR-1600A:
0 - 2 lpm
2 lpm approximate shipping weight: 1.5 lb
FLR-1600A:
0 - 5 lpm
0 -10 lpm
5 lpm to 10 lpm approximate shipping weight: 2.6 lb
Page 53
Technical Data for FLV-4600A Water Flow Controllers
0 – 0.5 ccm Full Scale through 0 – 5 lpm Full Scale
FLV-4600A Series water ow controllers display both water ow and water temperature. An
optional pressure sensor is also available.
Standard Specications (Contact Omega for available options.)
Accuracy at calibration conditions
Zero Shift and Span Shift 0.02% Full Scale / ºCelsius / Atm
Operating Range / Turndown Ratio 2% to 100% Full Scale / 50:1 Turndown
Mounting Attitude Sensitivity None Mount with valve cylinder vertical & upright
Monochrome LCD Display with
Digital Input/Output Signal
Analog Input/Output Signal
Optional Secondary Analog
Electrical Connection Options 8 Pin Mini-DIN / 15-pin D-sub (DB15)
1. The Digital Output Signal communicates Flow and Temperature (optional Pressure sensor available)
2. The Analog Output Signal and Optional Secondary Analog Output Signal communicate your choice of
Flow or Temperature
Range Specic Specications
Full Scale Flow
Small Valve
Controllers
0.5 ccm to 1 ccm 4.4”H x 3.4”W x 1.1”D M5 (10-32) Female Thread
5 ccm to 50 ccm 5.0
100 ccm 5.0
200 ccm to 500 ccm 7.5
Large Valve
Controllers
1 lpm 4.0
5 lpm 10.0
1. Lower Pressure Drops Available, please contact Omega.
2. Compatible with Swagelok® tube, Parker®, face seal, push connect and compression adapter ttings. VCR and SAE
connections upon request.
Performance Small Valve Controllers Large Valve Controllers
Available Ranges 0.5 ccm to 500 ccm 1 lpm to 5 lpm
after tare
Repeatability ± 2% Full Scale
Maximum Flow Rate 102.4% FS Controllable
Typical Response Time 100 ms (Adjustable)
Warm-up Time < 1 Second
Operating Conditions Small Valve Controllers Large Valve Controllers
Operating Temperature +10 to +50 ºCelsius
Maximum Pressure 150 psig
Valve Type Normally Closed
Ingress Protection IP40
Wetted Materials
Communication / Power Small Valve Controllers Large Valve Controllers
integrated touchpad
1
Options
2
Options
Input/Output Signal
Supply Voltage 12-30 Vdc (15-30 Vdc for 4-20 mA outputs) 24-30 Vdc
Supply Current 0.250 Amp 0.750 Amp
Pressure Drop
FS Flow (PSID)
FLV-4600A: 430FR Stainless Steel, 302 & 303 Stainless Steel, 316L
Stainless Steel, FKM, Peruoroelastomer.
Large Valve Controllers Add 416 Stainless Steel, Polyoxymethylene (POM).
If your application demands a different material, please contact Omega.
Simultaneously displays Flow and Temperature
2
1
at
4.6”H x 3.6”W x 1.1”D 1/8” NPT Female
5.7”H x 7.7”W x 2.3”D 1/4”NPT Female2 lpm 4.0
± 2% Full Scale
(optional Pressure sensor available)
RS232 Serial / RS485 Serial
0-5 Vdc / 1-5 Vdc / 0-10 Vdc / 4-20 mA
0-5 Vdc / 1-5 Vdc / 0-10 Vdc / 4-20 mA
Mechanical
Dimensions
Process Connections
2
Page 54
.150in
3.81mm
23.50mm
.925in
3.18mm
.125in
2.225in
56.52mm
2X 8-32 UNC
.350in[8.89mm]
13.34mm
.525in
.350in
8.89mm
Both Sides
1/8 NPT
3.588in
91.12mm
116mm
4.567in
1
REV.
DATE
1/8/2016
LC-500CCM-D-MSPEC
1.050in
26.67mm
8.89mm
.350in
.525in
13.34mm
0.5 ccm to 1 ccm approximate shipping weight: 1.1 lb.
111.68mm
4.397in
3.338in
84.77mm
1.050in
26.67mm
1
REV.
DATE
12/17/2015
LC-1CCM-D-MSPEC
.525in
13.34mm
.336in
8.53mm
Both Sides
M5X0.8 - 6H
4.93mm
.194in
.525in
13.34mm
23.50mm
3.81mm
.150in.125in
3.18mm
.925in
2.225in
56.52mm
2X 8-32 UNC .175in[4.45mm]
FLV-4600A:
0 - 0.5 ccm
0 - 1 ccm
100 ccm to 500 ccm approximate weight: 1.6 lb
FLV-4600A:
0 - 5 ccm
0 - 10 ccm
0 - 20 ccm
0 - 50 ccm
0 - 100 ccm
0 - 200 ccm
0 - 500 ccm
Page 55
DATE
1/12/2016
57.15mm
2.250in
1.600in
40.64mm
194.31mm
7.650in
144.45mm
5.687in
15.75mm
.620in
.375in[9.53mm]4X 8-32 UNC
82.55mm
3.250in
.575in
14.61mm
3.075in
78.11mm
.375in
9.53mm
1.875in
47.63mm
4.45mm
.175in
.750in
19.05mm
36.20mm
1.425in
1.125in
28.58mm
28.45mm
1.120in
.800in
20.32mm
Both Sides
1/4 NPT
12.70mm
.500in
1 lpm to 5 lpm approximate weight: 9.0 lb.
FLV-4600A:
0 - 1 lpm
0 - 2 lpm
0 - 5 lpm
Page 56
Eight Pin Mini-DIN Connector Pin-Outs
If your Instrument was ordered with the standard Eight Pin Mini-DIN
connection, please be sure to reference the following pin-out diagram.
1 2
3 4 5
6 7 8
1
2
3 Red
4
6 Green
7
8
Purple
Page 57
DB15 Pin-Outs
If your instrument was ordered with a DB15 connection, be sure to check the
Calibration Label on the device and reference the appropriate pin-out diagram.
The following pin-out chart describes the safest and generally compatible arrangement when
connecting a non-FLR-1600A-Series DB15 wire to a DB15 equipped FLR-1600A-Series. Not
all features may be available between brands, but the common denominators are featured in
our DB15 offerings, along with some options for customization.
DB15
2
9
Male Connector Front View Female Connector Front View
Pin Number Function
1 Ground
2 Primary Analog Signal Output
3 Ground
4 N/C
5 Power Supply (+Vdc)
6 N/C
7 N/C
8
9 Power Supply Common
10 Ground
11 Secondary Analog Signal Output / xed 5.12Vdc
12 N/C
13 RS232 RX (receive) or RS485 –
14 Ground
15 RS232 TX (send) or RS485 +
Check your device’s calibration certicate and user manual for the actual electrical input/
output requirements, as all instruments are custom congured to some extent.
NOTE: Pins 1, 3, 9, 10, and 14 are connected together inside of the device and are
common grounding points.
N/C = Not Connected/Open (can be used for custom pin assignments – please consult factory).
5
11
8
15
13
Analog Tare (meters — when grounded)
Analog Set-Point Input (controllers)
8
15
13
11
2
9
5
Page 58
DB15 Pin-Outs
If your instrument was ordered with a DB15 connection, be sure to check the
Calibration Label on the device and reference the appropriate pin-out diagram.
The following pin-out chart describes the safest and generally compatible arrangement
when connecting a non-FLR-1600A-Series DB15 wire to a DB15A equipped FLR-1600ASeries. Not all features may be available between brands, but the common denominators are
featured in our DB15 offerings, along with some options for customization.
DB15A
2
9
5
3
12
8
7
15
8
15
5
7
12
2
3
9
Male Connector Front View Female Connector Front View
Pin Number Function
1 Ground
2 Primary Analog Signal Output
3
4 Ground
5 Power Supply Common
6 Ground
7 Power Supply (+Vdc)
8 RS232 Tx (send) / RS485 –
9 Ground
10 N/C
11 N/C
12 Secondary Analog Signal Output / xed 5.12Vdc*
13 N/C
14 N/C
15 RS232 Rx (receive) / RS485 +
Check your device’s calibration certicate and user manual for the actual electrical input/
output requirements, as all instruments are custom congured to some extent.
NOTE: Pins 1, 4, 5, 6 and 9 are connected together inside of the device and are common
grounding points.
N/C = Not Connected/Open (can be used for custom pin assignments – please consult factory).
* Added to allow for full use of features on FLR-1600A devices, may not be present on host wiring.
Analog Tare (meters — when grounded)*
Analog Set-Point Input (controllers)*
Page 59
DB15 Pin-Outs
If your instrument was ordered with a DB15 connection, be sure to check the
Calibration Label on the device and reference the appropriate pin-out diagram.
The following pin-out chart describes the safest and generally compatible arrangement
when connecting a non-FLR-1600A-Series DB15 wire to a DB15B equipped FLR-1600ASeries. Not all features may be available between brands, but the common denominators are
featured in our DB15 offerings, along with some options for customization.
DB15B
2
9
Male Connector Front View Female Connector Front View
Pin Number Function
1 Ground
2 Primary Analog Signal Output
3 N/C
4 N/C
5 Power Supply (+Vdc)
6 N/C
7 N/C
8
9 Power Supply Common
10 Ground
11 Secondary Analog Signal Output / xed 5.12Vdc
12 N/C
13 N/C
14 RS232 RX (receive) or RS485 –*
15 RS232 TX (send) or RS485 +*
Check your device’s calibration certicate and user manual for the actual electrical input/
output requirements, as all instruments are custom congured to some extent.
NOTE: Pins 1, 9, and 10 are connected together inside of the device and are common
grounding points.
N/C = Not Connected/Open (can be used for custom pin assignments – please consult factory)
* Added to allow for full use of features on FLR-1600A devices, may not be present on host wiring.
5
11
8
15
14
Analog Tare (meters — when grounded)*
Analog Set-Point Input (controllers)*
8
15
14
5
11
2
9
Page 60
DB15 Pin-Outs
If your instrument was ordered with a DB15 connection, be sure to check the
Calibration Label on the device and reference the appropriate pin-out diagram.
The following pin-out chart describes the safest and generally compatible arrangement
when connecting a non-FLR-1600A-Series DB15 wire to a DB15B equipped FLR-1600ASeries. Not all features may be available between brands, but the common denominators are
featured in our DB15 offerings, along with some options for customization.
DB15K
2
9
5
13
7
8
14
8
7
1314
25
9
Male Connector Front View Female Connector Front View
Pin Number Function
1 N/C
2 Primary Analog Signal Output
3 N/C
4 N/C
5 Power Supply Common
6 N/C
7 Power Supply (+Vdc)
8
9
10 N/C
11 Ground
12 Ground
13
14
15 Ground
Check your device’s calibration certicate and user manual for the actual electrical input/
output requirements, as all instruments are custom congured to some extent.
NOTE: Pins 5, 11, 12 and 15 are connected together inside of the device and are common
grounding points.
N/C = Not Connected/Open (can be used for custom pin assignments – please consult
factory).
* Added to allow for full use of features on FLR-1600A-Series devices, may not be present on
host wiring.
Analog Tare (meters — when grounded)
Analog Set-Point Input (controllers)
Secondary Analog Signal Output / xed 5.12Vdc
RS232 RX (receive) or RS485 –
RS232 TX (send) or RS485 +
*
*
*
60
Page 61
DB15 Pin-Outs
If your instrument was ordered with a DB15 connection, be sure to check the
Calibration Label on the device and reference the appropriate pin-out diagram.
The following pin-out chart describes the safest and generally compatible arrangement
when connecting a non-FLR-1600A-Series DB15 wire to a DB15B equipped FLR-1600ASeries. Not all features may be available between brands, but the common denominators are
featured in our DB15 offerings, along with some options for customization.
DB15H
2
10
Male Connector Front View Female Connector Front View
Pin Number Function
1 N/C
2 RS232 RX (receive) or RS485 – *
3 N/C
4 N/C
5 Ground
6 Primary Analog Signal Output
7 Power Supply Common
8 N/C
9 N/C
10 Secondary Analog Signal Output / xed 5.12Vdc *
11 Power Supply (+Vdc)
12 Ground
13 N/C
14
15 RS232 TX (send) or RS485 + *
Check your device’s calibration certicate and user manual for the actual electrical input/
output requirements, as all instruments are custom congured to some extent.
NOTE: Pins 5, 11, 12 and 15 are connected together inside of the device and are common
grounding points.
N/C = Not Connected/Open (can be used for custom pin assignments – please consult factory).
* Added to allow for full use of features on FLR-1600A-Series devices, may not be present on
host wiring.
11
6
7
1514
Analog Tare (meters — when grounded)
Analog Set-Point Input (controllers)
15
7
6
14
11
2
10
61
Page 62
DB15 Pin-Outs
If your instrument was ordered with a DB15 connection, be sure to check the
Calibration Label on the device and reference the appropriate pin-out diagram.
The following pin-out chart describes the safest and generally compatible arrangement
when connecting a non-FLR-1600A-Series DB15 wire to a DB15O equipped FLR-1600A
Series. Not all features may be available between brands, but the common denominators are
featured in our DB15 offerings, along with some options for customization.
DB15O
14
7
15
15
7
5
14
11
2
9
2
9
5
11
Male Connector Front View Female Connector Front View
Pin Number Function
1 Ground
2 N/C
3 N/C
4 Primary Analog Signal Output
5 Power Supply (+Vdc)
6 N/C
7
8 N/C
9 Power Supply Common
10 Ground
11 Secondary Analog Signal Output / xed 5.12Vdc
12 N/C
13 N/C
14 RS232 RX (receive) or RS485 –*
15 RS232 TX (send) or RS485 +*
Check your device’s calibration certicate and user manual for the actual electrical input/
output requirements, as all instruments are custom congured to some extent.
NOTE: Pins 1, 9, and 10 are connected together inside of the device and are common
grounding points.
N/C = Not Connected/Open (can be used for custom pin assignments – please consult factory)
* Added to allow for full use of features on FLR-1600A devices, may not be present on host wiring.
Analog Tare (meters — when grounded)*
Analog Set-Point Input (controllers)*
62
Page 63
DB15 Pin-Outs
If your instrument was ordered with a DB15 connection, be sure to check the
Calibration Label on the device and reference the appropriate pin-out diagram.
The following pin-out chart describes the safest and generally compatible arrangement
when connecting a non-FLR-1600A-Series DB15 wire to a DB15B equipped FLR-1600ASeries. Not all features may be available between brands, but the common denominators are
featured in our DB15 offerings, along with some options for customization.
DB15S
2
9
11
12
Male Connector Front View Female Connector Front View
Pin Number Function
1 Ground
2 Primary Analog Signal Output
3 N/C
4 N/C
5 Ground
6 N/C
7 N/C
8
9 Power Supply Common
10 Ground
11 Secondary Analog Signal Output / xed 5.12Vdc *
12 RS232 RX (receive) or RS485 – *
13 Power Supply (+Vdc)
14 RS232 TX (send) or RS485 + *
15 Ground
Check your device’s calibration certicate and user manual for the actual electrical input/
output requirements, as all instruments are custom congured to some extent.
NOTE: Pins 1, 5, 9, 10 and 15 are connected together inside of the device and are common
grounding points.
N/C = Not Connected/Open (can be used for custom pin assignments – please consult factory).
* Added to allow for full use of features on FLR-1600A-Series devices, may not be present on
host wiring.
8
14
13
Analog Tare (meters — when grounded)
Analog Set-Point Input (controllers)
14
8
13
12
11
2
9
63
Page 64
64
Page 65
WARRANTY/DISCLAIMER
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and
workmanship for a period of 13 months from date of purchase. OMEGA’s WARRANTY adds
an additional one (1) month grace period to the normal one (1) year product warranty to
cover handling and shipping time. This ensures that OMEGA’s customers receive maximum
coverage on each product.
If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer
Service Department will issue an Authorized Return (AR) number immediately upon phone
or written request. Upon examination by OMEGA, if the unit is found to be defective, it
will be repaired or replaced at no charge. OMEGA’s WARRANTY does not apply to defects
resulting from any action of the purchaser, including but not limited to mishandling, improper
interfacing, operation outside of design limits, improper repair, or unauthorized modification.
This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows
evidence of having been damaged as a result of excessive corrosion; or current, heat, moisture
or vibration; improper specification; misapplication; misuse or other operating conditions
outside of OMEGA’s control. Components in which wear is not warranted, include but are not
limited to contact points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However,
OMEGA neither assumes responsibility for any omissions or errors nor assumes
liability for any damages that result from the use of its products in accordance
with information provided by OMEGA, either verbal or written. OMEGA warrants
only that the parts manufactured by the company will be as specified and free of
defects. OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY
KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL
IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION
OF LIABILITY: The remedies of purchaser set forth herein are exclusive, and the
total liability of OMEGA with respect to this order, whether based on contract,
warranty, negligence, indemnification, strict liability or otherwise, shall not exceed
the purchase price of the component upon which liability is based. In no event shall
OMEGA be liable for consequential, incidental or special damages.
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1)
as a “Basic Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or
activity; or (2) in medical applications or used on humans. Should any Product(s) be used in or
with any nuclear installation or activity, medical application, used on humans, or misused in
any way, OMEGA assumes no responsibility as set forth in our basic WARRANTY / DISCLAIMER
language, and, additionally, purchaser will indemnify OMEGA and hold OMEGA harmless from
any liability or damage whatsoever arising out of the use of the Product(s) in such a manner.
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department.
RETURN REQUESTS/INQUIRIES
BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN
AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT
(IN ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then be
marked on the outside of the return package and on any correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to
prevent breakage in transit.
FOR WARRANTY RETURNS, please have
the following information available BEFORE
contacting OMEGA:
1. Purchase Order number under which
the product was PURCHASED,
2. Model and serial number of the product
under warranty, and
3. Repair instructions and/or specific
problems relative to the product.
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible.
This affords our customers the latest in technology and engineering.
OMEGA is a registered trademark of OMEGA ENGINEERING, INC.
© Copyright 2015 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied,
reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without
the prior written consent of OMEGA ENGINEERING, INC.
FOR NON-WARRANTY REPAIRS,
consult
OMEGA for current repair charges. Have the
following information available BEFORE
contacting OMEGA:
1. Purchase Order number to cover the
COST of the repair,
2. Model and serial number of the product, and
3. Repair instructions and/or specific problems
relative to the product.
Page 66
Where Do I Find Everything I Need for
Process Measurement and Control?
OMEGA…Of Course!
Shop online at omega.com
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