Omega FLK-2000, FLK-2201, FLK-2224 User guide

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CONFIDENTIAL
FLK2000-Series Acrylic Variable Area Flow Meters For Air or Water
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CONFIDENTIAL
U.S.A. Headquarters:
Servicing North America:
Omega Engineering, Inc. Toll-Free: 1-800-826-6342 (USA & Canada only) Customer Service: 1-800-622-2378 (USA & Canada only) Engineering Service: 1-800-872-9436 (USA & Canada only) Tel: (203) 359-1660 e-mail: [email protected]
Fax: (203) 359-7700
For Other Locations Visit omega.com/worldwide
The information contained in this document is believed to be correct, but OMEGA accepts no liability for any errors it
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CONFIDENTIAL
contains, and reserves the right to alter specifications without notice.
F
low Meters
Series FLK-2201~FLK-2224
INSTRUCTION
SHEET
Shop online at omega.com e-mail: [email protected] For latest product manuals: www.omegamanual.info
INSTALLATION & OPERATION INSTRUCTIONS
FLK-2201~FLK-2224
Acrylic block flowmeters are available in various sizes and ranges, with direct reading scales in both SAE and SI units for air and water (see charts on other side). For other gases or liquids, special scales
can be provided.
If
you use this meter with fluids other than air or water, please consult chemical compatibility data for possible effects on the meter. These meters are manufactured of durable acrylic and if properly installed and maintained, will provide long-term trouble-free operation.
SPECIFICATIONS
ACCURACY:
FLK - 2201
to
FLK - 2224
± 4% Full Scale
FLOATS:
Black agate or Stainless
Steel
METER BODY:
Clear Acrylic
FITTINGS:
Brass
ELASTOMERS:
Silicon O - rings with
Brass fittings
VALVES:
Brass
MOUNTING INSERTS:
10-32UNF
MAXIMUM
TEMPERATURE:
140℉ (60℃)
MAXIMUM PRESSURE:
145PSI (1000kpa)
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CONFIDENTIAL
UNPACKING
Precautions have been taken to prevent any damage from occurring during shipment. However, if the meter is received damaged,
report it to the carrier immediately.
Before installing, verify that you have the model and flow range required.
ACHIEVING ACCURATE FLOWRATES
To obtain an accurate flowrate, the float must be read at the position indicated on the meter. If the meter uses a ball float, the flowrate is determined by reading the center of the ball. Additionally, the flowmeter should be installed in a manner, which minimizes both external vibrations and internal flow variations. Special care should be taken so that the connections to the meter's inlet and outlet fittings do not overly restrict the liquid or gas flow being metered. This could result in a reduced flow volume, preventing the meter from
reaching its maximum flowrate. Furthermore, internal pressures could be affected, which can cause inaccurate flow readings. On start- up, slowly purge any fluid trapped in the meter.
INSTALLATION
These meters are supplied with 5/8" or 7/8" hex's on
the inlet and outlet fittings. When installing
2-
NPT1/8”
fittings into the meter,
place th eappropriate size wrench on the hex to prevent the inlet/outlet fitting from rotating. Torque only to 60 in-lbs.
Failure to do so will cause the fitting to rotate, and may damage the meter body, causing leaks and/or meter failure. Use pipe thread sealant or Teflon® tape to ease installation and provide a better seal. This meter is supplied with #10-32 threaded inserts for mounting. When installing, use slotted screws and torque to a maximum of 35 in-lbs. Mounting dimensions are shown in Figure I.
CAUTION
THIS FLOWMETER IS DESIGNED FOR USE WITH NON-HAZARDOUS FLUIDS AT PRESSURES UP TO145 PSI(1000KPA) AND TEMPERATURES
UP TO140
°f
(60 °C). Do NOT USE HAZAROOUS FLUIDS AND 00 NOT EXCEED TEMPERATURE OR PRESSURE LIMITS. USE WITH HAZARIXJUS
FLUIDS OR EXCEEDING THE PRESSURE AND TEMPERATURE LIMITS MAY CAUSE FAILURE WHICH COULD RESULT IN INJURY.
CLEANING AND DISASSEMBLY RE-ASSEMBLY
Occasional cleaning may be required if dirt appears in Check to make sure that all parts are clean and dry. the flow tube or if float movement becomes restricted. To lubricate the a-rings, apply a small amount of To clean, remove the top plug (standard back) or the halocarbon grease prior to reassembly. Replace the outlet fitting (inline) and remove the rod guide float on the rod guide and reinstall the float stops. assembly. Wash the tapered hole, float stops and top Reinstall the rod guide assembly into the flowmeter plug with a mild liquid detergent and soft brush. body. Make sure the rod guide is seated firmly in the Rinse all parts with clean water and dry thoroughly body of the meter for a Standard Back meter or in the with clean air or nitrogen. Do not use solvents to inlet fitting of the Inline meter. (For meters with clean this meter as they will attack the acrylic and valves, it will be necessary for the rod guide to pass destroy the meter. through the slot in the valve tip.) To allow proper use
of the valve, do not tighten the valve tip completely on the valve stem. Reinstall the top plug or the outlet fitting, making sure that the rod guide is properly aligned. If you have any questions regarding the installation, maintenance or use of this flowmeter, please call Omega Customer Service.
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CONFIDENTIAL
CONTINUED PRODUCT IMPROVEMENT MAY RESULT IN
SPECIFICATION REVISIONS
WHEN ORDERING PARTS PLEASE tNCLUDE PART
DESCRlPTION, ITEM NUMBER AND lYPE OF MATERIAL
REQUIRED.
WARRANTY/DISCLAIMER
DIMENSIONS
FLK-2201-FLK-2224
A
IN
1.18
mm
30
B
IN
0.98
mm
25
C
IN
4.01
mm
102
D
IN
3.03
mm
77
E
IN
1.63
mm
41.5
F
IN
2-NPT1/8”
mm
2-NPT1/8”
G
IN
10-32UNF
mm
10-32UNF
FLK - 2201 to FLK - 2224 FLOW RATES
RANGE
MODEL
RANGE
MODEL
RANGE
MODEL
RANGE
MODEL
SCFH
AIR
CODE
LPM
Air
CODE
SCCM
WATER
CODE
GPH
WATER
CODE
.2 - 2
FLK-2201
.1 - 1
LK-2211
6 - 60
FLK-2218
0.25 - 25
FLK-2221
.2 - 3
FLK-2202
.3 - 3
LK-2212
16 - 160
FLK-2219
0.4 -o 4
FLK-2222
.85- 8.5
FLK-2203
.4 - 4
LK-2213
25 - 250
FLK-2220
1.6 - 8
FLK-2223
2.5 - 25
FLK-2205
1 - 12
LK-2214
1.6 - 16
FLK-2224
4- 40
FLK-2206
2 - 20
LK-2215
12 - 50
FLK-2208
4 - 20
LK-2216
25- 200
FLK-2209
10- 100
LK-2217
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CONFIDENTIAL
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a period of
13 months
from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month
grace period to the normal
one (1) year product warranty
to cover handling and shipping time. This
ensures that OMEGA’s customers receive maximum coverage on each product.
If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service
Department will issue an Authorized Return (AR) number immediately upon phone or written request. Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no
charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser,
including but not limited to mishandling, improper interfacing, operation outside of design limits, improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of having been damaged as a result of excessive corrosion; or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating conditions outside of OMEGA’s control. Components in which wear is not warranted, include but are not limited to contact points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However, OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by the company will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of OMEGA with respect to this order, whether based on contract, warranty, negligence, indemnification, strict liability or otherwise, shall not exceed the purchase price of the component upon which liability is based. In no event shall OMEGA be liable for consequential, incidental or special damages.
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical
applications or used on humans. Should any Product(s) be used in or with any nuclear installation or activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility as set forth in our basic WARRANTY/ DISCLAIMER language, and, additionally, purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product(s) in such a manner.
RETURN REQUESTS / INQUIRIES
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return package and on any correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent breakage in transit.
FOR
WARRANTY
RETURNS, please have the following
information available BEFORE contacting OMEGA:
1.
Purchase Order number under which the product
was PURCHASED,
2.
Model and serial number of the product under
warranty, and
3.
Repair instructions and/or specific problems relative
to the product.
FOR
NON-WARRANTY
REPAIRS, consult OMEGA for current repair charges. Have the following information available BEFORE contacting OMEGA:
1.
Purchase Order number to cover the COST of the
repair,
2.
Model and serial number of the product, and
3.
Repair instructions and/or specific problems relative
to the product.
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords our customers the latest in technology and engineering. OMEGA is a trademark of OMEGA ENGINEERING,
INC. © Copyright 2018 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied,
reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the
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CONFIDENTIAL
prior written consent of OMEGA ENGINEERING, INC.
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CONFIDENTIAL
.
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