Omega FDT-30 User guide

WARRANTY

1 YEAR

®

omega.com

e-mail: [email protected]

For latest product manuals:

omegamanual.info

User’s Guide

Series FDT-30

Transit Time Ultrasonic Flow Meter

2

3

TABLE OF CONTENTS

 Quick Start Instructions 4

 Introduction 6

 Specifications 7

 Symbol Explanations 7

 Components and Terminology 8

 Flow Meter Mounting Procedure 11

 Electronic Connections 14

 4-20mA Output Connections 16

 Pulse Output Connections 18

 Applying Power 20

 Troubleshooting Guide 22

 Drawings 23

 Notes 24

4

QUICK-START INSTRUCTIONS

This manual contains detailed operating instructions for the FDT-30 instrument.
The following condensed instructions are provided to assist an experienced
operator in basic operation of the instrument. If the operator is unfamiliar
with this type of instrument, refer to the detailed explanations located on
pages 10-32.

A. Select a flow meter mounting location with at least 10 pipe

diameters upstream and 5 diameters downstream from the
meter with no flow disturbances (i.e. elbows, tees, needle
valves, etc.). See Figure 1.

B. On horizontal pipe, choose a flow meter mounting location

within approximately 45-degrees of the side of the pipe. See
Figure 2. Locate the flow meter so that the pipe will be
completely full of liquid when flow is occurring in the pipe.
Avoid mounting on vertical pipes where the flow is moving in
a downward direction.

Figure 1

Figure 2

NO

NO

45°

45°

YES

YES

FLOW METER MOUNTING ORIENTATION

5

C. Remove rust, scale and paint from the flow meter mounting

location. Clean to bare metal. Plastic pipes do not require
preparation.

D. Apply a thin, even layer of silicone grease to the two

transducer faces. Ensure that air bubbles are not present
over the two brown plastic sound-guides. Place the electronic
portion of the flow meter onto the prepared area of pipe,
making sure that the flow direction arrow is pointing in the
direction of flow. Place the clamp portion opposite the flow
meter and secure with the enclosed screws. Only moderate
torque is required on the screws—DO NOT OVER TIGHTEN
and DO NOT ROTATE the flow meter on the pipe once the
screws have been tightened.

E. Connect 11-30 Vdc to the power terminals within the FDT-30

transmitter. Ensure that the power supply is capable of
sourcing a minimum of 0.25 Amps. Observe polarity.

F. Connect either the 4-20mA, pulse output or both outputs to

the data acquisition or monitoring system as required.

G. Apply power.

H. If the pipe is full of liquid, a flow rate reading will appear. If

the pipe is empty or partially empty, a ERROR 0010 will be
shown on the display. The error will clear when flow resumes
and the pipe fills up with water.

6

INTRODUCTION AND OPERATING THEORY

FDT-30 transit time flow meters measure flow velocity by sending
pulses of ultrasound energy back and forth between two
piezoelectric devices. See Figure 3. The piezoelectric components
are located behind the oval-shaped, dark plastic sound guides that
are embedded in the flow sensor clamp. If the liquid inside of the
pipe is moving, the sound will travel faster when it is sent in the

direction of liquid flow than it
will when it is sent against the
liquid flow. The FDT-30
microprocessor generates the
pulses and measures the
elapsed time required for the
sound to travel between the
piezoelectric devices. Liquid

velocity is proportional to the
difference in time between upstream and downstream time
measurements. The FDT-30 compensates for gas content in the
liquid and will remove gaseous content from flow rate and totalizer
readings. Outputs from the flow meter include 4-20 mA analog,
turbine frequency output/pulse output.

Figure 3

FDT-30

Sound Path

7

SPECIFICATIONS/OPERATING CONDITIONS

For a complete table of specifications, contact Omega.

Description Specification

Input Voltage 11-30 VDC @ 0.25A

Flow Range Reference

Sch 40 ½” Pipe
Sch 40 ¾” Pipe
Sch 40 1” Pipe
Sch 40 1¼” Pipe
Sch 40 1½” Pipe
Sch 40 2” Pipe

0.1 to 40 FPS [0.03 to 12.4 MPS]

0.5 to 25 GPM [20 to 850 BPD]

1.0 to 55 GPM [40 to 1800 BPD]

2.0 to 100 GPM [80 to 3400 BPD]

4.0 to 150 GPM [170 to 5000 BPD]

5.0 to 220 GPM [170 to 7500 BPD]

8.0 to 400 GPM [275 to 13500 BPD]

Accuracy ±1% of rate above 1 FPS [0.3 MPS]

Environment Indoor use

Ambient Temperature General Purpose: 0 to +185°F [-20 to +85°C]

Hazardous Area: 0 to +105°F [-20 to +40°C

Altitude Up to 2000 meters

Humidity -20º to 31ºC; 80% max; decreasing linearly to

50% at 40ºC

Transient
Overvoltages

According to installation category 1, in accord­ance with IEC 664

Pollution Degree 2 in accordance with IEC 664

Enclosure Material ABS/Polycarbonate

4-20 mA Output 12-bit, sourcing, DC ground referenced

Pulse Output Turbine Frequency Output/Pulse Output—

Switch Selectable, non-ground referenced
AC/Ground referenced square wave,
0-1,000 Hz, 100mVpp minimum/5VDC.

SYMBOL EXPLANATIONS

Caution—Refer to accompanying documents

!

8

FLOW METER COMPONENTS AND TERMINOLOGY

The pictures on the following two pages reference key
components and their respective terminology of the FDT-30
flow meter. These terms are utilized throughout this manual.

9

SOUND GUIDES

CLAMP

10

FLOW METER INSTALLATION

IMPORTANT NOTE:

Not following instructions properly may impair
safety of equipment and/or personnel.

IMPORTANT NOTE:

Must be operated by a power supply suitable
for the location.

IMPORTANT NOTE:

Do not connect or disconnect either power or
outputs unless the area is known to be non­hazardous.

!

!

!

11

A. FLOW METER LOCATION

The first step in the installation process is the selection of an
optimum location for the flow measurement to be made. For this
to be done effectively, a basic knowledge of the piping system
and its plumbing is required.

An optimum location would be defined as a piping system that is
completely full of liquid when measurements are being taken and
has lengths of straight pipe such as those described in Figure 4.
The optimum straight pipe diameter recommendations apply to
pipes in both horizontal and vertical orientation.

Note: If adequate straight plumbing cannot be provided the FDT­30 will operate repeatably, but will most likely not achieve ideal
accuracy.

Figure 4

Straight Pipe Recommendations

12

B. MOUNTING ORIENTATION ON THE PIPE

If the flow meter is applied to horizontal pipe, choose a mounting
position within approximately 45-degrees of 3 o’clock or 9 o’clock
on the pipe, assuming 12 o’clock to be to top of the pipe. These
positions provide optimum acoustic penetration into the moving
liquid. As illustrated in Figure 5, placement at the top or bottom
of the pipe can result in poor sound penetration due to air
pockets (on the top of the pipe) or sediment (at the bottom of the
pipe).

It is best to plumb and orient the piping system so that it will be
completely full of liquid at all times—whether the liquid is flowing
or not. Typically, by slightly sloping the pipe in the upward
direction or orienting the check valve judiciously within the piping
system this can be accomplished.

If the flow meter is applied to vertical pipe with flow moving in an
upward direction, radial orientation does not matter.

Figure 5
Mounting
Orientation on
Horizontal Pipes

NO

NO

45°

45°

YES

YES

FLOW METER MOUNTING ORIENTATION

13

C. PIPE PREPARATION

Before the transducer face can be coupled to a pipe surface, an
area slightly larger than the flat surface of the transducer must be
cleaned to bare metal on the pipe. Remove all scale rust and
paint. Thoroughly dry and clean the mounting surface.

Note: For plastic pipes, such as PVC or PVDF, pipe
preparation is typically not required.

D. APPLYING ACOUSTIC COUPLANT

To assure an acoustically conductive path between the
transducer face and the prepared pipe surface, a coupling
compound is employed. Enclosed with the FDT-30 flow meter is
a tube of silicone based grease. This grease is adequate for the
majority of installations. If an alternate grease is utilized, the
grease must be specified not to flow at the temperature of the
pipe surface or the ambient conditions.

Apply an even layer of grease, approximately 1/16" [1.5 mm]
thick to the entire inside surface of the transducer. See Figure 6.

Figure 6
Applying
Acoustic Couplant

Apply silicone grease
to both surfaces

14

E. MOUNTING THE FLOW METER

Place the flow meter on the prepared area of the pipe, observing
the flow direction arrow on the side of the flow meter enclosure.
Place the flow meter clamp on the backside of the pipe and
secure with the two enclosed screws. Tighten only enough to
hold the flow meter in place and to squeeze some of the acoustic
couplant from the mounting faces. Over tightening may strip the
threads and is unnecessary for flow meter operation.

F. FIELD WIRING—GENERAL

The FDT-30 is equipped with a single conduit hole located in the
flow meter enclosure that should be suitable for most
installations. A sealed cord grip or conduit connection should be
utilized to retain the NEMA 3 integrity of the flow meter
enclosure. Failure to do so will void the manufacturer’s warranty
and can lead to product failure.

For hazardous area installation, see the drawing at back of this
manual. For non-hazardous location installations, flow meter
power and output signals can be carried by a single cable with
multiple conductors. Select a 20-24 AWG shielded cable with an
external jacket suitable for the installation environment and either
2, 4, or 6 conductors—dependent on the electronic output
requirements.

Wiring methods and practices are to made in accordance with
the NEC—National Electrical Code® and/or other local
ordinances that may be in affect. Consult the local electrical
inspector for information regarding wiring regulations.

When making connections to the field wiring terminals inside of
the flow meter, strip back the wire insulation approximately 0.25

IMPORTANT NOTE: Do not rotate the FDT-30 flow meter on

the pipe once the screws have been tightened, as the acoustic
grease may be disturbed. If the grease layer between the sound
guides and the pipe obtains an air pocket, the flow meter signal
strength and, hence, operation may be compromised.

If upon power up the flow meter indicates ERROR 0010 and the
pipe is full of liquid, reapplication of the acoustic grease will be
necessary.

15

inches [6 mm]. Stripping back too little may cause the terminals
to clamp on the insulation and not make good contact. Stripping
back too much insulation may lead to a situation where the wires
could short together between adjacent terminals. Wires should
be secured in the Field Wiring Terminals using a screw torque of
between 0.5 and 0.6 Nm.

G. FIELD WIRING—POWER

Power for the FDT-30 flow meter is obtained from a direct current
DC power source. The power source should be capable of
supplying between 11 and 30 Vdc at a minimum of 0.25 Amps or
250 milliamps. With the power from the DC power source
disabled or disconnected, connect the positive supply wire and
ground to the appropriate field wiring terminals in the flow meter.
See Figure 7. A wiring diagram decal is located on the inner
cover of the flow meter enclosure.

If the flow meter is only to be utilized as a flow rate indicator or
totalizer, no further wiring will be required. Skip to step J.

!

IMPORTANT NOTE:

Must be operated by a power supply
suitable for the location.

IMPORTANT NOTE:

Do not connect or disconnect either power
or outputs unless the area is known to be
non-hazardous.

!

Figure 7

DC Power Connection

11-30 VDC

DC Ground

11 to 30 Vdc

!

16

H. CONNECTING THE 4-20 mA OUTPUT

The FDT-30 is equipped with a ground-referenced 4-20 mA
output—the output shares a common ground with the power
supply. The output transmits a continuous current output that is
proportional to liquid flow rate. The output was scaled at the
factory and the scaling information is recorded on the label
located on the side of the FDT-30 enclosure. To ensure that the
instrument or data acquisition system that is receiving the 4-20
mA signal responds properly, it must be spanned identically to
the FDT-30.

The 4-20 mA output is designed to source current across a loop
resistance that is typically located within a data acquisition
system or other receiving instrument. The maximum resistance
that the FDT-30 can accommodate is directly related to the DC
power source that is powering the flow meter and the 4-20 mA
loop. Chart 1 illustrates the range of load resistance that can be
used with a given power supply voltage. Ensure that the loop
load resistance is within the shaded region of the graph, or non­linearity and transmitting errors will occur.

TFXL Loop Resistance

0

200

400

600

800

1000

1200

1400

15 17 19 21 23 25 27 29

Supply: Vdc

Loop Load: Ohm s

Chart 1

4-20 mA Loop Load

Operate in the

Shaded Region

FDT-30 Loop Resistance

17

The 4-20 mA output is polarized and since the output shares the
DC common with the power supply, reversing the connections
can cause a short circuit in the DC power circuit. Figure 8
shows a block diagram of how the 4-20 mA interfaces with the
receiving device.

Connect the wires to the appropriate Field Wiring Terminals
within the FDT-30 enclosure. See Figure 9.

FDT-30 Flow Meter Receiving Device

Meter Power 11 to 30 Vdc

Power Supply
Ground

Loop Resistance

4-20 mA

4-20 mA Output

4-20 mA Ground

Figure 8

4-20 mA Block

Diagram

4-20 mA Ground

4-20 mA Output

Figure 9

4-20 mA Connections

18

I. CONNECTING THE PULSE OUTPUT

The FDT-30 is equipped with a circuit that outputs a pulse
waveform that varies proportionally with flow rate. The quantity
of pulses per unit volume of liquid is described by the K-factor
that is recorded on the side of the flow meter enclosure. To
ensure that accurate readings are being recorded by the
receiving instrument, the FDT-30 and the receiving instrument
must have identical K-factor values programmed into them.

Two pulse output options are available with the FDT-30:

 Turbine meter simulation—This option is utilized when a

receiving instrument is capable of interfacing directly with a
turbine flow meter’s magnetic pickup. The output is a
relatively low voltage AC signal that is not ground referenced.
The minimum AC amplitude is approximately 500 mV peak-to

-peak. The FDT-30 is configured for turbine simulation if the
third character after the first dash number in the model
number is a “1”. Dip switch SW1 must be in the off or open
position. See Figure 10.

 TTL pulse frequency—This option is utilized when a receiving

instrument requires that the pulse voltage level be either of a
higher potential and/or referenced to DC ground. The output
is a square-wave with a peak-to-peak voltage swing of 5
volts. The FDT-30 is configured for TTL pulse frequency if the
third character after the first dash number in the model
number is a “2”. Dip switch SW1 must be in the on or closed
position. This option is selected by placing SW1 in the OFF
position. See Figure 10.

Figure 10

Pulse Output Switch Positions

19

Turbine Meter Simulation Output Connection

Connection of the turbine meter simulation output is simply a
matter of connecting the two Field Wiring Terminals to the turbine
meter input terminals on the receiving instrument and verifying
that the K-factor listed on the side of the FDT-30 enclosure is
programmed into the receiving instrument. This output is not
referenced to DC ground and is not polarized, so wiring polarity
is not important. See Figure 11.

TURBINE SIMULATION

Turbine Output

Turbine Output

Figure 11

Turbine Meter Simulation Connections

20

TTL Pulse Frequency Connection

Connection of the TTL pulse frequency output is a matter of
connecting the two Field Wiring Terminals to the frequency input
terminals on the receiving instrument and verifying that the K­factor listed on the side of the FDT-30 enclosure is programmed
into the receiving instrument. This output is referenced to DC
ground and is polarized. Connect the TTL Pulse plus (+) field
terminal in the flow meter to the frequency input on the receiving
instrument. Connect the TTL Pulse negative (-) field terminal to
the frequency input negative or DC common connection in the
receiving instrument. See Figure 12.

J. APPLYING POWER TO THE FDT-30

The FDT-30 flow meter requires a full pipe of liquid before a
successful startup can be completed. Do not attempt to make
adjustments or change configurations until a full pipe is verified.

1. Verify that all wiring is properly connected and routed as

described in Steps A though I of this manual.

2. Verify that the flow sensor is properly mounted and that the

acoustic grease is intact between the transducer faces and
the pipe.

3. Apply power. The display of the FDT-30 will display a display

test where all segments will illuminate in succession and then
the software version will be displayed. The meter will then
enter RUN Mode.

TTL Output (+)

TTL Output (-)

Figure 12

TTL Pulse Output Connections

21

4. Upon entering RUN Mode, the FDT-30 will provide one of the

following responses:

 The display may indicate ERROR 0010, which indicates

low signal strength. Low signal strength is caused by one
of the following:

 an empty pipe (gas locked)

 gas content in the liquid that exceeds 10%

 inadequate acoustic grease between the flow meter

transducer and the pipe

 a broken connection between a transducer and the

main circuit board—check wire terminations under
the display.

 The display may indicate a flow rate.

 If 0.000 is indicated, it means that the meter is

operating properly, but that the liquid is not moving.

 A negative value would indicate that flow is moving

backwards—against the flow direction arrow. A
standard FDT-30 will not output flow signals under
this condition.

 The flow meter indicates flow rate. This verifies that

signal strength is adequate and that the flow is
moving in the direction that the flow arrow signifies.

22

TROUBLESHOOTING GUIDE

Unit does not turn “ON”
when power is applied

 Verify that voltage in the range of 11-

30 Vdc is present at the field terminals.

 If the voltage is present and neither

LED on the main printed circuit board
is illuminated, return the flow meter to
the factory for evaluation.

Unit reads zero flow when
flow is actually running

 Verify that the Maximum Flow Rate

value is not set to a very high value
and causing the Flow Cutoff percent
entry to drive the readings to zero.
Decrease Max Flow setting or
decrease Flow Cutoff percentage.

 Verify that a zero was not entered on

page 3 of the calibration screen.

ERROR 0010 is Displayed
on the Screen

 The flow meter is not mounted onto

the pipe using an acoustic couplant.

 The acoustic couplant is not uniform

between the flow meter transducer
and the pipe.

 The liquid contains more than 10%

suspended gas bubbles.

 The pipe is full of gas—gas locked.

Flow Meter Reads
Negative Flow Readings

 Flow is running backwards when

compared to the FLOW DIRECTION
arrow located on the side of the flow
meter enclosure.

Flow Meter is Reading
Flow, But Output Is Not
Transmitting

 Verify that one of the LEDs on the

main printed circuit board is flashing—
if not, contact Omega.

 Verify connections and polarity of

wiring.

 Test output with a milliamp meter,

oscilloscope or other test instrument.

 Verify that the output is configured for

RATE (Figure 16).

23