Omega DRST-BG User guide

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TM
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DRST-BG
MV Transmitter
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Servicing North America:
U.S.A. Omega Engineering, Inc. Headquarters: Toll-Free: 1-800-826-6342 (USA & Canada only)
Customer Service: 1-800-622-2378 (USA & Canada only) Engineering Service: 1-800-872-9436 (USA & Canada only) Tel: (203) 359-1660 Fax: (203) 359-7700 e-mail: [email protected]
For Other Locations Visit omega.com/worldwide
The information contained in this document is believed to be correct, but OMEGA accepts no liability for any errors it contains, and reserves the right to alter specifications without notice.
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Table of
Contents
DRST-BG MV Transmitter
Table of Contents
Section ........................................................................ Page
Section 1 Introduction .................................................................................... 4
1.2 Supply ......................................................................................... 4
1.3 Input Range ............................................................................... 4
1.4 Output Range ............................................................................ 4
1.5 Application ................................................................................. 4
1.6 Technical Characteristics ......................................................... 5
1.7 Inputs .......................................................................................... 5
1.8 Digital input ............................................................................... 5
1.9 Taring .......................................................................................... 5
1.10 Standard current/voltage output ......................................... 5
Section 2 Specifications .................................................................................. 6
2.1 Front error LED ......................................................................... 6
2.2 Transducer supply .................................................................... 6
2.3 Sense ........................................................................................... 6
2.4 Common Specifications ............................................................ 6
2.5 Auxilary voltage ........................................................................ 6
2.6 mV input .................................................................................... 7
2.7 Digital input ............................................................................... 7
2.8 Electrical specifications - Output ............................................ 7
2.9 Voltage output through internal shunt ................................. 8
2.10 Observed authority requirements ........................................ 8
2.11 Order ......................................................................................... 8
2.12 Hardware programming ....................................................... 8
Section 3 Diagrams .......................................................................................... 9
3.1 Block Diagram ........................................................................... 9
3.2 Routing Diagram .................................................................... 10
Section 4 Programming .......................................................................... 11-12
Section 5 Description of functions ............................................................. 13
5.1 CAL - Setting of Calibration values ..................................... 13
5.2 CLO - Setting of low Calibration values .............................. 13
5.3 CHI - Setting of Calibration values ...................................... 13
5.4 OUt - Setting of Analogue output ......................................... 13
5.5 tAR - Selection of taring type ................................................ 14
5.6 dIN - Selection of digital input type ..................................... 14
5.7 SUP - Setting of supply voltage for transducer .................. 14
5.8 PAS - Setting of Password ..................................................... 14
5.9 Frq - Selection of common mode .......................................... 14
Section 6 Display ..................................................................................... 15-16
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Section 1 - Introduction
• Load cell amplifier.
• mV to current/voltage conversion.
• Front-programmable/LED display.
• Relative valibration of input span.
• NPN/PNP input for external taring
• Supply for standard transducers
1.2 Supply
• Supply voltage: 24 VDC
• Transducer supply: 5.13 VDC
1.3 Input Range
• Measurement range: -40...100 mV
• Taring input: PNP/NPN/Front Key
1.4 Output Range
Introduction
1
• Current output: 0...20 mA
• Voltage output: 0...10 V
1.5 Application
• Tank filing and draining
• Weighing with a taring function
• Measurement of cable tensile force
• Level control
• Signal conversion/amplification
The DRST-BG converts bipolar mV signals from transducers supplied directly by the module to standard current / voltage signals. The DRST-BG is suitable for load cell applications. By way of the relative calibration function the scale can be tared, i.e. 0 and 100% calibrated without the need of the equivalent load. By way of the taring function the measured range is set to either 0% when filling or 100% when draining.
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1
Introduction
Section 1.6 - Technical characteristics
In General, The DRST-BG is microprocessor-controlled and basic-calibrated meaning that input and output can be programmed acc. to the requested signal range without any readjust ment. This guarantees high accuracy and flexibility.
The user interface consists of a 3-digit display and 3 front function keys which are used for taring or change of input / output signal range.
Section 1.7 - Inputs, Analog input
The analog input can be programmed for voltage in the range -40...100 mVDC with a min. span of 10 mV and max. offset of 70% of max. mV value.
A percentage overrange of the selected measurement range can be defined, there­by making the unit react to an mV input outside the selected 0 and 100% range. The display will show the input percentage.
The output must be scaled in such a way that the selected overrange is within the allowed output signal range.
Section 1.8 - Digital input
The digital signal can be selected as either NPN (short circuit to gnd.), or PNP (+24 VDC).
Section 1.9 - Taring
Taring can either be by way of the digital input or from the front.
At 0% taring, the analog input will show 0% after taring. At 100% taring, the analog input will show 100% after taring, corresponding to tara + net weight = gross weight.
The analog input span is not changed but is kept relative to the new offset value. The taring function can be disabled at the front.
Section 1.10 - Standard current/ voltage output
The analog output can be programmed to current in the range 0...20 mA or voltage in the range 0...10 VDC with a min. span of 5 mA or 250 mVDC with max. offset of 50% of the selected max. value.
By short-circuiting pins 2 and 3, the voltage signal is available between pins 2 and 1.
For voltage signals in the range 0...1 VDC, a 50 Ω shunt (DP 2-1) is applied; in the range 0...10 VDC, a 500 Ω shunt (DP 2-2) is applied.
When both voltage and current signals are used simultaneously, the mA loop must go to ground through the internal shunt.
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Section 2.1 - Front error LED
At an incorrect output, the red LED will flash, e.g. at overrange saturation.
Section 2.2 - Transducer supply
Front-programmable to 5...13 VDC. The supply is short circuit-protected and has a
max. load of 230 mA (e.g. 6 parallel 350 Ω load cells).
Section 2.3 - Sense
When the transducer supply is applied, the sense input can be used for compensation for cable resistance to the transducer.
Specifications range: -20°C to +60°C
Section 2.4 - Common Specifications
Specifications
2
Supply voltage 19.2...28.8 VDC Internal consumption 2.2 W Max. consumption 7.2 W Signal / noise ratio Min. 60 dB Signal dynamics, input 17 bit Signal dynamics, output 16 bit Updating time 20 ms Response time, programmable 0.06...999 s Calibration temperature 20...28°C Temperature coeffici ent < ±0.01% of span / °C Linearity error ≤ ±0.1% of span Effect of supply voltage change < ±0.002% of span/ %V
Section 2.5 - Auxilary voltage
Transducer supply 5...13 VDC Load (max.) 230 mA EMC immunity influence < ±0.5% of span Relative air humidity < 95% RH (non-cond.) Dimensions (HxWxD) 80.5 x 35.5 x 84.5 mm Protection degree IP50 Weight 130 g
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2
Specifications
Section 2.6 - mV input
Measurement range -40...100 mV Min. measurement range (span) 10 mV Max. offset 70% of selected max. value Input in relation to supply gnd > -5 V and < +10 V Max. cable resistance per wire 15 Ω Suppression of transducer cable resistance > 300 Input resistance > 10 MΩ Overrange 0...999% of selected measurement range
Section 2.7 - Digital input
NPN Pull up 24 VDC / 6.9 mA PNP Pull down 0 VDC / 6.9 mA Trig level low < 6 VDC Trig level high > 10.5 VDC Pulse width > 30 ms
Section 2.8 - Electrical specifications - Output:
Current output: Signal range 0...20 mA Min. signal range (span) 5 mA Max. offset 50% of selected max. value Load (max.) 20 mA / 600 Ω / 12 VDC Load stability < ±0.01% of span/100 Ω Current limit < 23 mA
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Section 2.9 - Voltage output through internal shunt
Signal range 0...10 VDC Min. signal range (span) 250 mVDC Max. offset 50% of selected max. value Load (min.) 500 kΩ Voltage limit < 11.5 VDC
Section 2.10 - Observed authority requirements
Observed authority requirements: Standard: EMC 2004/108/EC EN 61326-1 EAC TR-CU 020/2011 EN 61326-1
Specifications
2
Of span = Of the presently selected range
Section 2.11 - Order
Type
Section 2.12 - Hardware programming
JP1 JP2 Output range Menu 4.3
OFF OFF 0...10 mA
0...20 mA
ON OFF 0...500 mV
0...1000 mV
OFF ON 0...5 V
0...10 V
001 002
003 004
005 006
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3
Diagrams
Section 3.1 - Block Diagram
V Excitation +
Sense
NC
V Excitation
NPN
Digital
PNP
+ 24
VDC
Sens
Input
+
mV
-
Input
gnd.
Input
Supply + 24VDC
7
eg
8
e
+
5
PGA
Vr
A / D
CPU
D /
DC
DC
24 VDC
A
6
-
11
Spec. V Out
R 68
JP1 JP2
50 500
4
EEPROM
e
9
10
0...20 mA
3
2
1
Supply gnd.
I
+ V
V
Out
I+
Out
A
V+
V V
Gnd.
I
Out
A
2261
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Section 3.2 - Routing Diagram
Info buttons are pressed for a period of 2 minutes, display returns to stage 0.0
Diagrams
3
Programming
5.0
Go to entry menu / Leave menu
Next Change
Press and hold to store change s
5.1
Memory
withou t changes
digit or point
paramete r
of
, then press
3 . 0
Low cal. %
3 . 1
0 . 0
Taring
If the key is pressed for a period > 2 sec.
3 . 2
1 . 0
High cal. % Calibration
Input Overrang e
Input 0%
1 . 1
-40...10 0 mV -40...10 0 mV
Input 100%
1 . 2
1 . 3
0...999 % of span
4 . 0
5 . 0
0...100%
Analog output Output 0%
4 . 1
0...20.0 mA
0...10.0 VDC
Select application
Taring
5 . 1
0...100%
Output 100%
4 . 2
0...20.0 mA
0...10.0 VDC
Digital input
type
5 . 2
Current or
Voltage
4 . 3 4 . 4
001 = 0...10 mA 002 = 0...20 mA 003 = 0...500 mV 004 = 0...1000 mV 005 = 0...5 V 006 = 0...10 V
Transducer supply
5 . 3
5.0...13 VDC
10
Response
time
0.06...999 s
Program
access
5 . 4
0 9 9 9
Password code
040 = enable change in all stages
- - - = disable change
Frequency
suppression
5 . 5
50 Hz 60 Hz
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4
Programming
Section 4.1 - Programming/Operating the function keys
The programming is menu-controlled. The main menus are numbered in level 0 (X.0), and the submenus are numbered in level 1 (X.1 - X.5). Each submenu has an accompa nying entry menu. The menus are structured in such a way that the menus most frequently used are closer to the default menu 0.0. Please note that programming is only possible when submenu 5.4 PAS has the value 040.
Main, sub, and entry menus are selected by the 3 function keys , , and as outlined in the routing diagram. Activating in the submenus will display the set value in the entry menu.
In entry menus, the digit that can be changed will flash. Active digit position is shifted by the key and changed by the key. When the decimal point flashes, its position can be shifted by the key.
In entry menus with fixed parameters, you switch between the parameters by the key. Store by first activating the key and then the key simultaneously.
Press to return to the previous menu without changing the parameter.
0.0 DEFAULT - The input value is displayed in % of the input span. At power ON, or if no keys have been activated for a period of 2 minutes, the display returns to default.
tAR - Taring
When submenu 5.1 has been selected for {tLO or tHI}, activating the key for more than 2 s will tare the input value to the value it had
Programming
5.0
Go to entry menu / Leave menu
Next Change
Press and hold to store changes
5.1
Memory
withou t change s
digit or point
paramete r
of
, then press
when activated. The input span is not affected but is kept relative to the new offset value.
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Programming
Section 4.2 -Programming/Operating the function keys cont.
Front Settin g
5.2 EFS/dFS - enabl e / disabl e front setting
Downcoun t ramp
4
0.0
1.0 In - SETTING OF INPUT SPAN
1.1 InL - Setting of
0% input value
Valid selections are -40...100 mV.
1.2 InH - Setting of
100% input value
Valid selections are -40...100 mV.
1.3 InO - Setting of The analogue output follows the set input span on a linear basis {1.1 - InL and 1.2 - InH} with a limit at
When the input signal is < or > the set input span, the display will track this and show
overrange
-xx or xxx% until the input begins to limit.
The overrange is set in % of does not begin to limit within the percentage overrange, neither below nor above the set input span, provided that the input span – overrange is within the signal range -40 to 100 mV.
Setting the overrange does not affect the analogue output.
If the overrange measure
ment is to be included in the analogue output signal, the output signal for the set input span must be selected to provide room for the overrange within the signal range of the output (0...20 mA / 0...10 VDC).
Upcoun t ramp
Store and exit front setting
20.5 mA (normally approx. 103% input span).
the input span and guaran tees that the input
Example:
A signal of
It must analogue output of shows 150%.
5...15 mV corresponds to a weight of 0...1000 kilo.
be possible to detect a 50% overrange of the scale on the
the mV transmitter at the same time as the display
The following settings will result in the requested function with an output signal of
4...19.9 mA:
Input: InL = 5.0, InH = 15.0, InO = 50.0
Output: OL = 4.0, OH = 14.6, UI = 002
Please note
10.6 mA which, with an addition of
that the output span has been set to (14.6 mA - 4.0 mA) =
50%, will result in a span of (10.6 +
(10.6 * 50/100)) = 15.9 mA.
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5
Description of Functions
Section 5.1 - CAL - Setting of Calibration values
The calibration function is a relative calibration, i.e. the percentage input value for the low calibration must be entered in submenu 3.1{CLO - Calibration Low}, and the percentage input value for the high calibration must be entered in submenu 3.2 {CHI - Calibration High}. The entered percen tages are used for calculating the actual input span.
When {CHI - Calibration High} is activated, the calculation is made using the percentages in {CLO} and {CHI}.
Section 5.2 - CLO - Setting of low calibration value
Key . Enter the calibration value by the and keys.
Connect the low calibration signal to the input. Activate the and keys simultaneously.
Section 5.3 - CHI - Setting of Calibration value
Key . Enter the calibration value by the and keys.
Connect the low calibration signal to the input. Activate the and keys simultaneously.
The input span is now calcu lated using the entered calibration values. The mV values are read from the submenus {1.1 - InL and 1.2 - InH}.
Section 5.4 - OUt - Setting of Analogue output
4.1 : OL - Low - 0% setting of analogue output
Valid selections are current in the range 0.0...20.0 mA or voltage in the range 0.0...10.0 VDC.
4.2 : OH - High - 100% setting of analogue output
Valid selections are current in the range 0.0...20.0 mA or voltage in the range 0.0...10.0 VDC.
4.3 : UI - Selection of current or voltage output
See the hardware programming for correct jumper setting. Possible selections are:
001 = Current output in the range 0...10 mA
002 = Current output in the range 0...20 mA
003 = Voltage output in the range 0...500 mV
004 = Voltage output in the range 0...1000 mV
005 = Voltage output in the range 0...5 V
006 = Voltage output in the range 0...10 V
4.4 : rEP - Setting of response time
Valid selections are 0.0...999 s. If the set response time is < 0.06 s, the response time will be 0.06 s
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Description of Functions
Section 5.5 - tAR - Selection of taring type
Possible selections are tLO - 0% taring enable, tHI - 100% taring enable, or dtA - taring disabled.
If tLO is selected, activating the 3 key for more than 2 s or activating the digital input will tare the input signal to 0%.
If tHI is selected, activating 3 for more than 2 s or activating the digital input will tare the input signal to 100% (max.).
The 2 types of taring can be used for filling or emptying respect ively.
If a 0% (tLO) taring is selected, the analogue input will show 0% after taring. If a 100% (tHI) taring is selec ted, the input will show 100% after taring corresponding to tara + net weight = gross weight.
Taring is either from the digital input or from front
Section 5.6 - dIN - Selection of digital input type
5
Possible selections are:
PnP = mechanical contact or open collector transistor connected to +24 VDC.
nPn = mechanical contact or open collector transistor connected to gnd.
Section 5.7 - SUP - Setting of supply voltage for transducer
Valid selections are 5.0...13 VDC.
Section 5.8 - PAS - Setting of Password
Key 2. When the password is 040, changes can be made in all menu points. When the password is <> 040, programming is blocked in all menu points, but access is open for reading the settings. Enter the password by the 3 and 1 keys.
When the password is correct, activate 3 and 1 simultaneously. Valid selections are
0...999.
Section 5.9 - Frq - Selection of common mode frequency suppression
Possible selections are 50 or 60 Hz.
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6
Displays
Section 6.1 - Displays
Programmable displays with a wide selection of inputs and outputs for display of temperature, volume and weight, etc. Feature linearization, scaling, and difference measurement functions for programming via PReset software.
6.2 - EX Interfaces
Interfaces for analog and digital signals as well as HART frequency signals and control systems in Ex zone 0, 1 & 2 and for some devices in zone 20, 21 & 22.
®
signals between sensors/I/P converters /
6.3 - Isolation
Galvanic isolators for analog and digital signals as well as HART both loop powered and universal isolators featuring linearization, inversion, and scaling of output signals.
®
signals. A wide product range with
15
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6.4 - Temperature
A wide selection of transmitters for DIN form B mounting and DIN rail devices with analog and digital bus communication ranging from application­specific to universal transmitters.
6.5 - Universal
PC or front programmable devices with universal options for input, output and supply. This range offers a number of advanced features such as process calibration, linearization and auto-diagnosis.
Diagrams
6
16
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WARRANTY/DISCLAIMER
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a period of 13 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month grace period to the normal one (1) year product warranty to cover handling and shipping time. This ensures that OMEGA’s customers receive maximum coverage on each product.
If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service Department will issue an Authorized Return (AR) number immediately upon phone or written request. Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser, including but not limited to mishandling, improper interfacing, operation outside of design limits, improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of having been damaged as a result of excessive corrosion; or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating conditions outside of OMEGA’s control. Components in which wear is not warranted, include but are not limited to contact points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However, OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by the company will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of OMEGA with respect to this order, whether based on contract, warranty, negligence, indemnification, strict liability or otherwise, shall not exceed the purchase price of the component upon which liability is based. In no event shall OMEGA be liable for consequential, incidental or special damages.
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical applications or used on humans. Should any Product(s) be used in or with any nuclear installation or activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility as set forth in our basic WARRANTY/DISCLAIMER language, and, additionally, purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product(s) in such a manner.
RETURN REQUESTS/INQUIRIES
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return package and on any correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent breakage in transit.
FOR WARRANTY RETURNS, please have the following information available BEFORE contacting OMEGA:
1. Purchase Order number under which the product was PURCHASED,
2. Model and serial number of the product under warranty, and
3. Repair instructions and/or specific problems
relative to the product.
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords our customers the latest in technology and engineering.
OMEGA is a trademark of OMEGA ENGINEERING, INC. © Copyright 2018 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied,
reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the prior written consent of OMEGA ENGINEERING, INC.
FOR NON-WARRANTY REPAIRS, consult OMEGA for current repair charges. Have the following information available BEFORE contacting OMEGA:
1. Purchase Order number to cover the COST of the repair,
2. Model and serial number of the product, and
3. Repair instructions and/or specific problems relative to the product.
Page 18
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