Omega DPT35 User guide

Page 1
User’s Guide
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Dual Pulse Timer
Page 2
OMEGAnet®Online Service Internet e-mail
Servicing North America:
U.S.A.: Omega Engineering, Inc., One Omega Drive, P.O. Box 4047
ISO 9001 Certified Stamford, CT 06907-0047 USA
Toll Free: 1-800-826-6342 TEL: (203) 359-1660 FAX: (203) 359-7700 e-mail: [email protected]
Canada: 976 Bergar
Laval (Quebec), Canada H7L 5A1 Toll-Free: 1-800-826-6342 TEL: (514) 856-6928 FAX: (514) 856-6886 e-mail: [email protected]
For immediate technical or application assistance:
U.S.A. and Canada: Sales Service: 1-800-826-6342/1-800-TC-OMEGA
Customer Service: 1-800-622-2378/1-800-622-BEST Engineering Service: 1-800-872-9436/1-800-USA-WHEN
Mexico: En Español: 001 (203) 359-7803 FAX: (001) 203-359-7807
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Servicing Europe:
Benelux: Managed by the United Kingdom Office
Toll-Free: 0800 099 3344 TEL: +31 20 347 21 21 FAX: +31 20 643 46 43 e-mail: [email protected]
Czech Republic: Frystatska 184
733 01 Karviná, Czech Republic Toll-Free: 0800-1-66342 TEL: +420-59-6311899 FAX: +420-59-6311114 e-mail: [email protected]
France: Managed by the United Kingdom Office
Toll-Free: 0800 466 342 TEL: +33 (0) 161 37 29 00 FAX: +33 (0) 130 57 54 27 e-mail: [email protected]
Germany/Austria: Daimlerstrasse 26
D-75392 Deckenpfronn, Germany Toll-Free: 0 800 6397678 TEL: +49 (0) 7059 9398-0 FAX: +49 (0) 7056 9398-29 e-mail: [email protected]
United Kingdom: OMEGA Engineering Ltd.
ISO 9001 Certified One Omega Drive, River Bend Technology Centre, Northbank
Irlam, Manchester M44 5BD England Toll-Free: 0800-488-488 TEL: +44 (0)161 777-6611 FAX: +44 (0)161 777-6622 e-mail: [email protected]
It is the policy of OMEGA Engineering, Inc. to comply with all worldwide safety and EMC/EMI regulations that apply. OMEGA is constantly pursuing certification of its products to the European New Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.
The information contained in this document is believed to be correct, but OMEGA accepts no liability for any errors it contains, and reserves the right to alter specifications without notice. WARNING: These products are not designed for use in, and should not be used for, human applications.
Page 3
GENERAL INFORMATION
INPUT CONNECTOR
The DPT35 digital counter-timer is designed to be used with
Omega (or similar) meters and ow sensors that produce a
pulse signal. It is typically used in water treatment and chemical dosing applications, most often in cooling towers and boilers. The DPT35 serves as either a single or a dual timer, depending on whether one or both of its independent accumulators and timed outputs are used.
In single timer applications, one accumulator counts pulses coming from the meter. When a pre-set number of pulses has been reached, output power turns on for a set time, and then the cycle repeats.
In dual timer applications (typically, one chemical feed and one water bleed), both accumulators and timers are set to operate independently with input from a single meter. A sequential function can be selected to lock one timer out while the other is operating. This prevents feed and bleed from occurring simultaneously.
INSTALLATION and CONNECTION
Mounting. Use a secure surface that will accept screws. Remove the front clear cover by use of the thumb screws to access the mounting holes at the four corners. Using the box as a template, mark the centers of the holes with a pencil and drill. Insert screws through the four corner holes and tighten.
The DPT35 can be used with dry contact meters, contacting-
head meters with solid-state pickups, or insertion ow sensors.
SPECIFICATIONS*
Power
Sensor Power
Output (2)
Enclosure
Accumulator Range
Timer Range
Maximum Input Frequency
Relay Contact Rating
Temperature
*Specications subject to change
DPT35 Connections Diagram
115 Vac
12 Vdc
115 Vac
5” x 7” polycarbonate
1 - 9999 pulses
1 - 9999 seconds
1000 Hz
5 A resistive @ 115 Vac, or 1/4 HP
32˚ - 130˚ F (0˚ - 55˚ C)
DPT35
Connect the Meter. Because the DPT35 comes standard
with a built-in meter connector, the simplest method of con­necting your Omega meter to the DPT35 is to order a mating
connector pre-installed on your meter or ow sensor. If your
meter does not have a mating connector, there are three al­ternatives: 1) Any wire ends can be connected to the DPT35 terminal block (see Connections diagram at right). 2) A ca-
ble-with-connector can be factory-ordered and eld-wired to your meter. 3) A connector can be factory-ordered and eld-
installed on your meter output cable (see Connector Field Installation diagram below).
Connector Field Installation
3
1
2
Hall-effect or transistor switch
1POWER GND 2 INPUT SIGNAL 3POWER OUTPUT +12 Vdc
BLACK
WHITE
RED
To Connector Pin 1
To Connector Pin 2
To Connector Pin 3
To Connector Pin 1
POWER
Ground Neutral
Hot
3AG-10A-SB
Fuse
H V G
Hot Normally Open
Hot Normally Closed
Neutral
Ground
GND SIGNAL
GND SIGNAL +12 Vdc
PUMP+ GND SIGNAL
+12Vdc
OUTPUT 2
NO NC N G
DRY CONTACT TYPE METER
EXTERNALLY- PACED METERING PUMP
OUTPUT 1
SOLID STATE TYPE METER
SOLID STAT E TYPE METER
NO NC N G
Ground Neutral Hot Normally Closed Hot Normally Open
P G S V
Input Connections
Connect the Load. Two output cords are provided for connec-
tion of 115 Vac loads. The unit can be hard-wired if necessary, using the terminals inside.
Dry contact
To Connector Pin 2
Connect Power. A power cord is provided. Connect by plugging in to any standard grounded outlet. (See Connections Diagram above for conduit connection.)
Page 4
INSTALLATION and OPERATION
INSTALLATION
Setting. Using the thumb screws, remove the front cover.
1)
Press the SET button. The green ACC (accumulator) light
at the upper left corner of the display will begin blinking, indicating that the accumulator is ready to be set.
Turn the knob clockwise to increase or counter-
2)
clockwise to decrease until the desired number of pulses is reached.
Press SET again. The red TIMER indicator will light.
3)
Set the desired time in seconds for output power to
4)
turn on.
Repeat the process to set Accumulator 2 and Timer 2
5)
as needed.
Press SET again to display "SEq" (sequential).
6)
Turn the knob in either direction to switch from "SEq" to
7)
"nSEq" (non-sequential). Sequential operation prevents the Timer 2 output from operating while Timer 1 is on, so that chemical feed does not occur during bleed. Non-sequential operation allows either timer to operate immediately when its count is reached.
Press SET again to return to normal operation.
8)
Test for TImer Output. To test the timed output(s), press the
“TEST 1” or “TEST 2” button. The red output indicator should light and remain on for the pre-set number of seconds.
How To Determine Accumulator Setting(s):
If the meter pulses once every gallon, set the accumulator for the number of gallons desired between timer cycles. For meters with multiple pulses per gallon, multiply the desired number of gallons by the pulses per gallon. For meters with multiple gallons between pulses, divide the desired gallons by the gallons per pulse.
Example:
The goal is one timer output every 60 gallons. The meter has a 5 gallons per pulse (G/P) output.
60 gallons 5 gallons/pulse
How To Determine TIMER (Power On Time) Setting(s). The TIMER time is set to release the desired amount of chemical to be fed or water to be bled, and is specic to the pump, valve, etc. being used. When deter­mining the power on time, check that it isn’t more than the expected time between cycles, to avoid feeding and bleeding out of order or possible overlap conditions, by calculating:
Cycle Size (Gallons) 60 sec minimum seconds Max. Flow Rate (GPM) Min. between cycles
= 12 pulses (accumulator setting)
X =
OPERATION
After setting (when the unit has returned to normal operation, indicated by no blinking indicators), any display can be selected at any time by turning the knob. Turning the knob clockwise causes clockwise rotation among the indicator lights. Stop turning the knob after arriving at the desired display. This is the display that will remain until another display is selected.
Possible Overlap Conditions. If the power on time is longer than the time between on cycles, the on time won’t elapse before the next on cycle is supposed to start. If this happens, the power output will remain on, and “OUF” (Overlap, Under wait time, Failure) will appear on the screen, to alert the user that a problem has occured. This situation can be avoided by following the equation above in “How To Determine TIMER
If this result is greater than the determined power on time, enter the determined power on time into the TIMER setting.
(Power On Time) Setting(s)”. Also note that if in sequential mode, the sum of the on time, must be less than the minimum seconds between cycles. Otherwise, one relay will hold up the other and an overlap condition will occur.
Accumulator Function. The accumulator adds received pulses once every second, and when the accumulator number is reached or exceded, the power will turn on. However, any pulses above the accumulator number will not roll over to the next cycle, so if the accumulator is set to 20, with 19 pulses already having been received, and 2 more are received in the next second, the accumulator will read 0 once the power is turned on, and not 1.
Page 5
TROUBLESHOOTING
Problem
On/Off switch is fully in “On” position, but display is not lighted
There is power, the On/Off switch is fully in “On” position, but display is not lighted
There is power, the On/Off swich is fully in “On” position, the fuse is good, but dis­play is not lighted
The display is lighted, but the unit seems to be func­tioning abnormally
Probable Cause Try...
Unit does not have power
Fuse may be blown
Circuit board component may be bad
No input from the meter
Unit improperly set
Remove front panel and check fuse. If it is
blown, replace with a 3AG-10A-SB fuse
Check ow, check the input indicator light
several minutes may pass between blinks)
Check for power at the cord and outlet
Contact your supplier or the factory to
return unit for repairs
(if the meter is set for a low pulse rate,
Press the “Set” button to review each
setting
Unit appears to be functioning prop­erly, the test button causes the timer indicator to light, but the appropri­ate output does not become powered
Output improperly connected to load
Possible relay failure
Press the approriate “Test” button to force
an output and check (each “Test” button is
located directly above the output it forces)
Contact your supplier or the factory to
return unit for relay replacement
Page 6
NOTES
Page 7
WARRANTY/ DISCLAIMER
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a period of 13 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month grace period to the normal one (1) year product warranty to cover handling and shipping time. This ensures that OMEGA’s customers receive maximum coverage on each product.
If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service Department will issue an Authorized Return (AR) number immediately upon phone or written request. Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser, including but not limited to mishandling, improper interfacing, operation outside of design limits, improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of having been damaged as a result of excessive corrosion; or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating conditions outside of OMEGA’s control. Components in which wear is not warranted, include but are not limited to contact points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However, OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by the company will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHAT SOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of OMEGA with respect indemnification, strict liability or otherwise, shall not exceed the purchase price of the component upon which liability is based. In no event shall OMEGA be liable for consequential, incidental or special damages.
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical applications or used on humans. Should any Product(s) be used in or with any nuclear installation or activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility as set forth in our basic WARRANTY/ DISCLAIMER language, and, additionally, purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product(s) in such a manner.
to this order, whether based on contract, warranty, negligence,
RETURN REQUESTS/INQUIRIES
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTA IN AN AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return package and on any correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent breakage in transit.
FOR WARRANTY following information available BEFORE contacting OMEGA:
1. Purchase Order number under which the product was PURCHASED,
2. Model and serial number of the product under warranty, and
3. Repair instructions and/or specific problems relative to the product.
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords our customers the latest in technology and engineering.
OMEGA is a registered trademark of OMEGA ENGINEERING, INC. © Copyright 2009 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied,
reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the prior written consent of OMEGA ENGINEERING, INC.
RETURNS, please have the
FOR NON-WARRANTY REPAIRS, for current repair charges. Have the following information available BEFORE contacting OMEGA:
1. Purchase Order number to cover the COST of the repair,
2. Model and serial number of the product, and
3. Repair instructions and/or specific problems relative to the product.
consult OMEGA
Page 8
Where Do I Find Everything I Need for
Process Measurement and Control?
OMEGA…Of Course!
Shop online at omega.com
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