Omega DPF700 User Manual

DPF700

Dual Relay Option Board

for the DPF700 Meter

www.omega.com

e-mail: [e-mail]

User’s Guide

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Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.

The information contained in this document is believed to be correct, but OMEGA Engineering, Inc. accepts no liability for any errors it contains, and reserves the right to alter
specifications without notice.

WARNING: These products are not designed for use in, and should not be used for, patient-connected applications.

This device is marked with the international caution symbol. It is important to read the Setup Guide before installing or commissioning this device as the guide contains important
information relating to safety and EMC.

This device is marked with the international caution symbol. It is important to read the Setup Guide before installing or commissioning this device as the guide contains
important information relating to safety and EMC.

!

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i

PREFACE

MANUAL OBJECTIVES

This manual shows you how to install and use the Dual-Relay option board with the DPF700
meter.

In this manual we provide procedures for:

* Setting up the Dual-Relay option board
* Installing the Dual-Relay option board

Use this manual with you DPF700 manual (M1676)

NOTES and CAUTIONS

Information that is especially important to note is identified by these labels:

• NOTE

• WARNING

• CAUTION

• IMPORTANT

NOTE: provides you with information that is important to successfully setup

and use the Programmable Digital Meter.

CAUTION or WARNING: tells you about the risk of electric shock.

CAUTION, WARNING or IMPORTANT: tells you of circumstances or

practices that can effect the meter's functionality and must refer to
accompanying documents

Note

☞

ii

TABLE OF CONTENTS

1.1 UNPACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

1.2 SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2.1 INSTALLING THE DUAL-RELAY OPTION BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

2.2 SETTING UP THE DUAL-RELAY OPTION BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

2.3 ELECTRICAL CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

3.1 RELAY OUTPUT OPTION BOARD SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . .6

FIGURES

2.1 DUAL RELAY OPTION BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

2.2 SETPOINT EXAMPLE ILLUSTRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

2.3 ELECTRICAL WIRING FOR RELAY CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

2.4 DUAL RELAY CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

TABLES

2.1 SETPOINT EXAMPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

1.1 UNPACKING

Remove the Packing List and verify that all equipment has been received. If there are any
questions about the shipment, use the phone number for the Customer Service Department
nearest you.

Upon receipt of shipment, inspect the container and equipment for any signs of damage. Take
particular note of any evidence of rough handling in transit. Immediately report any damage to
the shipping agent.

The carrier will not honor any claims unless all shipping material is saved for their
examination. After examining and removing contents, save packing material and carton
in the event reshipment is necessary.

1.2 SAFETY CONSIDERATIONS

Refer to your main owners guide manual for complete safety considerations.

This option card is intended for use in a DPF700 panel mount device that is protected in
accordance with Class I of EN 61010 (115/230 AC power connections). Installation of this
instrument should be done by Qualified personnel.

• Do not exceed voltage rating on the label located on the top of the instrument housing.

• Always disconnect power before changing signal and power connections.

• Do not use this instrument on a work bench without its case for safety reasons.

• Do not operate this instrument in flammable or explosive atmospheres.

• Do not expose this instrument to rain or moisture.

• Unit mounting should allow for adequate ventilation to ensure instrument does not
exceed operating temperature rating.

• Use electrical wires with adequate size to handle mechanical strain and power
requirements. Install without exposing bare wire outside the connector to minimize
electrical shock hazards.

1

1

Note

Note

☞

☞

2

2

2.1 INSTALLING THE DUAL-RELAY OPTION BOARD

To install the dual-relay option board, follow these steps (refer to the Figure 2-1):

!

CAUTION: The meter has no power-on switch, so it will be in operation
as soon as you apply power.

!

IMPORTANT: Disconnect the power from the unit before installing this
option board.

1. Hold the board in a horizontal position, with the TB3 connector facing towards the
rear of the meter.

2. Line up the 3 connectors located on the back side of the board with pin groups J3, J4
and J5 on the mother card.

3. Push connectors down to secure on relay board.

Figure 2-1. Dual-Relay Option Board

TB3/RELAY

123456

NC1 N01 CM1 NC2 NO2 CM2

S5

AB

RELAY BD

1

TB3

2

3

4

5

TB1

1

2

3

TB2

1

2

3

4

5

6

S1

O

1

2

3

4

5

C

LO

S

E

6

J3

2

1

P

E

N

6

7

8

9

1

D

0

J4

2

1

2

1

MAIN BD

J5

3

2.2 SETTING UP THE DUAL-RELAY OPTION BOARD

You may enter a setpoint from -99999 to 999999 with a decimal point in any of the following
positions: 9.9.9.9.9.9. After applying the scale factor and offset, the displayed measurement is
compared to the setpoint values.

LO ALARM

Displayed value is less than Setpoint LO

HI ALARM

Displayed value is more than Setpoint HI

HYSTERESIS

Relay 2 is energized when display value is more than Setpoint HI. Relay 2 is not
energized when display value is less than Setpoint LO

Setpoint Example:

Setpoint HI is 500.0 and Setpoint LO is 100.0.
Reading changes from 0 to 600 and back to 0.
Figure 10-2 on the following page illustrates Table 2-1.

Table 2-1. Setpoint Example

Alarm Status

Reading LO (Relay 1) HI (Relay 2) HYS

0 On Off Off

99.9 Off Off Off

300 Off Off Off

500.0 Off Off Off

500.1 Off On On

600 Off On On

500.1 Off Off On

100 - 500 Off Off On

99.9 On Off Off

0 On Off Off

2

2

2.2 SETTING UP THE DUAL-RELAY BOARD (Continued)

Figure 2-2. Setpoint Example Illustration

To convert Setpoint LO to a second high setpoint, set software switch 3 of the configuration
menu to 1 (ConFIG = XX1XXX). LO ALARM becomes active when the reading is greater (more
positive) than that setpoint.

To convert both setpoints to latched setpoints, set software switch 2 of the configuration menu to
1 (ConFIG = X1XXXX). When relays are energized, they stay energized until a Reset (either
front-panel or back connector reset).

4

STANDARD RELAY OPTION

ON

99.9

(RELAY ON OR ENERGIZED)

RELAY 1 (LO)
RELAY 2 (HI)

SET POINT 99.90

RELAY 1 (LO)

RELAY 2 (HI)

RELAY 1 (LO)

RELAY 2 (HI)

SET POINT 99.90

RELAY 1 (LO)

RELAY 2 (HI)

ON

OFF

ON

OFF

RELAY OPERATION WITH HYSTERESIS

ON

ON

OFF OFF

ON

OFF

(RELAY ENERGIZED)

OFF OFF
OFF

OFF OFF
OFF

OFF OFF

OFF OFF

ON

ON

500.1

ON

ON

500.1

5

2.3 ELECTRICAL CONNECTION AND SPECIFICATION

Each relay has a form C contact. Refer to Figure 2-1 and Figure 2-3 to locate contacts and S5
switch.

* Install S5-A to control Relay 2 with hysteresis action.
* Install S5-B to control Relay 2 with setpoint HI.
* TB3-1 is a normally closed contact of relay 1.
* TB3-2 is a normally open contact of relay 1.
* TB3-3 is a common contact of relay 1.
* TB3-4 is a normally closed contact of relay 2.
* TB3-5 is a normally open contact of relay 2.
* TB3-6 is a common contact of relay 2.

Figure 2-3. Electrical Wiring for Relay Connections

Figure 2-4. Dual-Relay Connections

10-1. Dual-Relay Option Board

2

J1

J2

TB1

123

123456

1

6

TB2

TB3

EXTERNAL

LOAD

N

L

FUSE

RELAY 1 RELAY 2

NC1

NO1

CM1

NC2

NO2

CM2

P5

RELAY1

NC1

TB3—1

TB3—2

TB3—3

TB3—4

TB3—5

TB3—6

NO1

CM1

NC2

NO2

CM2

K1

RELAY2

K2

A

S5

B

SETPOINT LOW OUTPUT

HYSTERESIS OUTPUT

SETPOINT HIGH OUTPUT

3

6

3.1 RELAY OUTPUT OPTION BOARD SPECIFICATIONS

2 Form "C" on/off relays.
Configurable for latched and unlatched by software.

Max Current: 5 Amps, resistive load.

Max Voltage: 250 Vac or 28 Vdc

tion D

NOTES

aults

WARRANTY/DISCLAIMER

OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a period of
13 months from date of purchase. OMEGA Warranty adds an additional one (1) month grace period to the normal
one (1) year product warranty to cover handling and shipping time. This ensures that OMEGA’s customers receive
maximum coverage on each product.

If the unit should malfunction, it must be returned to the factory for evaluation. OMEGA’s Customer Service
Department will issue an Authorized Return (AR) number immediately upon phone or written request. Upon
examination by OMEGA, if the unit is found to be defective it will be repaired or replaced at no charge. OMEGA’s
WARRANTY does not apply to defects resulting from any action of the purchaser, including but not limited to
mishandling, improper interfacing, operation outside of design limits, improper repair, or unauthorized modification.
This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of being
damaged as a result of excessive corrosion; or current, heat, moisture or vibration; improper specification;
misapplication; misuse or other operating conditions outside of OMEGA’s control. Components which wear are not
warranted, including but not limited to contact points, fuses, and triacs.

OMEGA is pleased to offer suggestions on the use of its various products. However, OMEGA neither
assumes responsibility for any omissions or errors nor assumes liability for any damages that result from
the use of its products in accordance with information provided by OMEGA, either verbal or written.
OMEGA warrants only that the parts manufactured by it will be as specified and free of defects. OMEGA
MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR
IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION
OF LIABILITY: The remedies of purchaser set forth herein are exclusive and the total liability of OMEGA with
respect to this order, whether based on contract, warranty, negligence, indemnification, strict liability or
otherwise, shall not exceed the purchase price of the component upon which liability is based. In no event
shall OMEGA be liable for consequential, incidental or special damages

CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic
Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical
applications or used on humans. Should any Product(s) be used in or with any nuclear installation or activity,
medical application, used on humans, or misused in any way, OMEGA assumes no responsibility as set forth
in our basic WARRANTY/DISCLAIMER language, and additionally, purchaser will indemnify OMEGA and hold
OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product(s) in such a
manner.

RETURN REQUESTS / INQUIRIES

Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE
RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN
(AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID
PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return
package and on any correspondence.

The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent
breakage in transit.

FOR WARRANTY RETURNS, please have the
following information available BEFORE
contacting OMEGA:

1. P.O. number under which the product was
PURCHASED,

2. Model and serial number of the product under
warranty, and

3. Repair instructions and/or specific problems
relative to the product.

FOR NON-WARRANTY REPAIRS,

consult OMEGA for
current repair charges. Have the following information
available BEFORE contacting OMEGA:

1. P.O. number to cover the COST

of the repair,

2. Model and serial number of product, and

3. Repair instructions and/or specific problems

relative to the product.

USA

MADE

IN

OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords our customers
the latest in technology and engineering.

OMEGA is a registered trademark of OMEGA ENGINEERING, INC.

© Copyright 2003 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied, reproduced,
translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without prior written consent of
OMEGA ENGINEERING, INC.

PATENT NOTICE: The “Meter Case Bezel Design” is a trademark of NEWPORT Electronics, Inc., registered in the U.S. USED
UNDER LICENSE. This product is covered by one or more of the following patents: U.S. Pat. No. Des. 336,895; 5,274,577 /
CANADA 2052599; 2052600 / ITALY 1249456; 1250938 / FRANCE BREVET No. 91 12756 / SPAIN 2039150; 2048066 /
UK PATENT No. GB2 249 837; GB2 248 954 / GERMANY DE 41 34398 C2. OTHER INTERNATIONAL PATENTS PENDING.

M1799/1203 11689ML-99 Rev. C

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