Omega DPC10-CS User Manual

O-CS
Add/Subtract Totalizer (Solid State Inputs)DPCI
DPCI O-CC Add/Subtract Totalizer (Contact Inputs)
663/0693
Ml
b-
POWER
PHYSICAL
TOTALIZER
DC COMMON (Terminal 1) EXTERNAL RESET INPUT (Terminal 4)
Internal battery: Life expectancy: 5 years + Replacement Part:
Operation Temperature: Storage Temperature: -20 to 70°C Operating Humidity: 90% Non-condensing
#
Weight: 2.2 oz. net Display Size: Front Panel Rating: NEMA-4X when mounted
with gasket provided
Case Material: Cycolac X-17
Type: Up/Down Counting Digits: 8 digits positive/minus sign and 7 digits negative Scaler: 0.0001 (0.0000 scales by 100 Decimal Point: 5 positions, programmable
Resets totalizer when connected to dc common. Minimum Low Time: 0.25 to 1 .O sec. (maintained) The required pulse width varies with count speed, scale
factor and number of digits displayed.
Voltage Thresholds: Low 0 to 0.4 V dc
2.95
3V,
lithium DPClO-BAT
.43 high
-
100.0000
)
High 2.0 to 28 V dc
(74.93mm)
- 0
55°C
-H f---
2.677
(68mm)
Recommended
7mm)
COUNT INPUT A (SUBTRACT); COUNT INPUT B (ADD) (TERMINALS DPCl&CS Inputs A& B require a voltage source, such as a current sourcing sensor or a current sinking sensor used with the provided pull up resistors.
PROGRAM ENABLE INPUT (Terminal 5)
COUNT ACCURACY
Panel Cutout
2&3)
Speed: 0 to 10 Minimum Low Time: 80 microseconds Minimum High Time: 20 microseconds (These times are with a O.OV to 5.0 V swing.) Input Impedance: Voltage Thresholds: Low 0 to 1.2 V dc, High 2.0 to 28 V dc, Maximum High 28 V dc
Speed: 0 to 20 Hz Minimum Low Time: 10 milliseconds Minimum High Time: 40 milliseconds Input Impedance: 101 Voltage Thresholds: Low 0 to 0.4 V dc
Operation: Level sensitive (maintained)
Absolute when operated within specifications.
kHz
-w
2KR
above 5 V dc
kD
High 2.0 to 28 V dc Maximum High 28 V dc
I
1.299 (33mm)
I
INTRODUCTION
PROGRAM MODE
Your OMEGA
DPCl 0-CS or
DPCIO-CC
is a counter with an eight-digit LCD display. A programmable scaler and decimal point allow for display in any engineering unit.
Plastic front panel sealed to meet NEMA-4X
Programming button
-
FRONT VIEW
I
8-digit LCD display
Reset/
Programming button
REAR VIEW
APPLICATION
You must make certain programming and
wiring choices to accomplish your application. We recommend the following sequence:
1.
Answer the following questions:
??
What type of
??
What engineering units should the counter be scaled
sensor will be used?
to?
??
How many pulses per item is the sensor providing?
??
Is a decimal point needed on the display?
Calculate the scale factor.
2.
MOUNTING
NOTE: To enter the program mode, you must connect a jumper between terminals 1 and 5 (see page 4). To leave the program mode, disconnect the jumper.
Screens There are four program-mode screens
in the
DPCl 0-CS
and
DPClO-CC. Upon entering the setup mode, thecounterwill
141
display screen 1. Press and hold the
repeatedly pressing
them
key to advance to successive
key while
screens.
,
OPERATION Add/Subtract Counting There are two count input terminals on the rear of the
totalizer. Count pulses entering Input A (terminal 3) cause the total to decrement (count down). Count pulses entering Input B (terminal 2) cause the total to increment (count up). The totalizer may start counting from zero, when reset, or
start
may
from a user-programmed offset value. The offset
value is a positive number and may be up to six digits. If only one of the count inputs is used, the totalizer becomes
an up counter with a range of zero to counter with a range of zero to
-9,999,999.
99,999,999,
or a down
If both inputs are used, the totalizer displays the difference count between the two inputs-counts at Input B are added, counts at Input A are subtracted. In this mode of operation, the
-9,999,999
to
99,999,999.
Positive numbers are not indi-
totalizet s range is
cated with a plus sign(+). Both inputs may occur simulta- neously, in which case the displayed total does not change.
~lnstall mounting clip
1
Page 2
Count Inputs
DPClO-CS
The from solid state, current sourcing sensors at up to 10 input. The sensor must supply at least more than
has hi-speed inputs and can accept pulses
+2.0
V dc, but not
+28
V dc to the input. Counts are entered on the
kHz
per
positive-going edge of the pulse. The DPClO-CC has low speed inputs and can accept pulses
from solid state, current sinking sensors or contact closures to ground at up to 20 Hz per input. These inputs are internally
+3
pulled up to
V dc. The sensor must be capable of sinking current from the input to bring the input voltage down to +0.4
V dc or less. Counts are entered on the negative-going
edge of the pulse.
COUNT SCALER Calculating the Count Scale Factor The count scale factor is used to convert the incoming count
pulses to the desired unit of measure to be displayed (feet, gallons, etc.) or to correct for a known amount of error (wheel wear, viscosity, etc.). a fixed decimal point.
Count Scaler Range: 0.0001 to 99.9999 (Setting the count scale factor to 0.0000 will allow scaling by
100)
Count Scaler (CS) Formula:
This scaler has
six
digits available with
cs=E$
where: DPF is the decimal point factor corresponding to the desired
decimal point location.
m
m
key until
key and
The far right digit will be flashing. Press the
reaching the desired digit value.
m
Note: Pressing and holding the numbers to autoscroll.
Next press to the left. Change this digit to the desired value with the m
Repeat this process until all digits are set correctly.
Programming Decimal Point
The second screen is used to enter the decimal point display
on the totalizer screen. Press and hold the
then press two.
them
key.
them
key to move the flashing digit one place
key to move from screen one to screen
key will cause the
1
= =
20
120
DPF
= 0.05000
1/100 s
=
DISPLAY xxxxxx = 1 xxxxx.x = 10 xxxx.xx = 100
PPI is the number of pulses per item from the sensor. Example 1: A sensor produces20 pulses per inch of material
travel. Calculate the count scaler required to indicate mate-
rial used in whole inches(XXXXXX).
cs=
Example 2: An encoder produces 120 pulses per foot. Calculate the count scaler required to indicate material usage in
cs
(Select the XXXX.XX position on the totalizer decimal point
menu).
Programming Count Scale Factor The first screen in the program mode is used to enter the
count scale factor.
DISPLAY xxx.xxx = 1,000 xx.xxxx = 10,000
of feet
0.8333
DPF
(XxXx.Xx).
;
them
Press position.
Programming Offset Value Programming an offset value allows the counter to reset to a
value other than zero. The offset may be up to six digits. The offset cannot be a negative number.
The third screen in the program mode is used to enter the offset value.
The far right digit will be flashing. Press the
reaching the desired digit value.
Note: Pressing and holding the numbers to autoscroll.
key to move the decimal point to the desired
m
key until
m
key will cause the
Next press to the left. Change this digit to the desired value with the m correctly.
Page 3
them
key. Repeat this process until all digits are set
key to move the flashing digit one place
Enabling the Front Panel Reset Key
WIRING DIAGRAMS
The fourth screen in the program mode allows you to enable or disable the front panel reset key.
m
Press the
Note:
The reset terminal on the rear panel is still active when
key to choose the option you want.
the front reset button is disabled. Note: To exit the program
mode, disconnect the jumper
between terminals 1 and 5.
WIRING RECOMMENDATIONS Following these suggestions will increase noise immunity
and lengthen unit life.
Cable: Make the connection between the count source and the totalizer with a two-conductor shielded cable. Connect the shield to earth ground at one end only.
SOLID STATE ADD/SUBTRACT INPUT
CURRENT SOURCING SENSOR
SOLID STATE
CURRENT SINKING SENSOR
CONTACT CLOSURE COUNT
ADD/SUBTRACT INPUT
+6
to
INPUT
(DPClO-CS)
(DPClO-CS)
+28
VDC
(DPClO-CC)
PROGRAM MODE ENABLE (All Models)
,
Sensor
Relay
Coil Suppression:
If a relay contact is used as a count source, suppress the relay coil. This can be accom- plished with an RC network for AC coils or a diode for DC coils.
Mounting: Do not mount the totalizer near a solenoid or other inductive devices. Supply enough ventilation to keep
the totalizer operating within the temperature specifications. Do not mount this unit in a heavy vibration area.
BATTERYSAFETY
The lithium battery that powers your device contains inflam-
mable materials such as lithium organic solvent, and other chemical ingredients. Explosion or fire may result if the battery is not handled correctly. To avoid an accident follow these guidelines:
??
Do not heat batteries above
??
Do not recharge lithium batteries
??
Do not dispose of batteries in fire
??
Insert battery with correct polarity
95°C
REMOTE RESET (All Models)
[_Zk
Terminal
1
2
3
4
5
Function
Ground
Input B Count input
Input A Count Input
Reset
Program Enable
Operation
Current Source Input Current Sink Input
Current Source Input Current Sink Input (DPCIO-CC)
Connect through Contact Closure to Ground
Connect to Ground to Enter Program Mode
(DPClO-CS)
(DPClO-CC)
(DPCIO-CS)
Page 4
REPLACEMENT PARTS
^.._ , _
DPC l O - BAT 46066-210 53300-241 28772-200
Ba tt e ry Gaske t M oun ti ng C lip M oun ti ng Sc rew
OTHER OMEGA M IN I COUNTER PRODUCTS DPC l
0 - K
DPC I
0 -QT DPC IO -RM DPC l
0 -RT
To ta li ze r Quad ra tu r e Ind ica to r Ra te m e te r R a t e m e te rfl o ta li zer
OMEGA wa rrants this unit to be free of defects
satisfactory service for a period of 13 adds an additional one (1) month grace period to the normal
warranty maximum coverage on each product.
to the factory for evaluation. Our Customer Service Department will issue an Authorized
Return
OMEGA, if the unit is found to be defective it will be repaired or replaced at no charge.
However, this WARRANTY is VOID if the unit shows evidence of having been tampered
with or shows evidence of being damaged as a result of excessive corrosion; or current,
heat, moisture or vibration; improper specification; misapplication; misuse or other operating conditions outside of OMEGA s control. Components which wear or which are damaged by misuse are not warranted. These include contact points, fuses, and
We are glad to offer suggestions on the use of our various products. less OMEGA and free of defects.
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LIMITATION OF and the total liability of OMEGA with respect to this order, whether based on contract, warranty, negligence, indemnification, strict liability or otherwise, shall not exceed the purchase price of the component upon which liability is based. In no event shall OMEGA be
damages.
Every precaution for accuracy has been taken in the preparation
OMEGA ENGINEERING, INC. neither assumes responsibility for any omissions or errors
that may appear nor assumes liability for any damages that result from the use of products in accordance with the information contained in the manual.
-.
,
, il,
Direct all warranty and repair requests/inquiries to the OMEGA ENGINEERING Customer Service Department. Call toll free in the USA and Canada: l-800-622-2378, FAX: 203-359- 761 1;
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Copyright 1993 OMEGA ENGINEERING, INC. All rights reserved including illustrations.
Nothinginthismenualmaybereproducedinanymanner,eitherwhollyorinpa~forenypurpose
whatsoever without written permission from OMEGA ENGINEERING, INC.
to cover handling and shipping time. This ensures that
(AR)
number immediately upon phone or written request. Upon examination by
on ly
warrants that the parts manufactured by it will be as specified
LIABILIm
:I~
.~ ,, < @ _A
lnternational:203-359-1660, FAX: 203-359-7807.
RFTURN
product.
RETURN
il.6
(AR)
1. P.O. number under which the product was PURCHASED,
2. Model and serial number of the product. and
3. Repair instructions and/or specific problems you are having with the
The remedies of buyer set forth herein ara exclusive
NUMm
months
REQUESTS
FROM OUR CUSTOMER SERVICE DEPARTMENT
in materials and workmanship and to give
from date of purchase. OMEGA Warranty
If the
unit should malfunction,
lieble
for consequential, incidental or special
lNQUlRlES
/
any correspondence .
(1)
year product
one
our customers receive
it must be returned
ofthis
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&$~~ ;; &
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Printed in U.S.A.
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Page 5
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