It is the policy of OMEGA to comply with all worldwide safety and EMC/EMI regulations that apply.
OMEGA is constantly pursuing certification of its products to the European New Approach Directives.
The information contained in this document is believed to be correct but OMEGA Engineering, Inc. accepts no liability for any errors it contains, and reserves the
right to alter specifications without notice.
WARNING: These pr
oducts are not designed for use in, and should not be used for, patient connected applications.
This device is marked with the international hazard symbol. It is important to read the Setup Guide before installing or commissioning this device as it
contains important information relating to safety and EMC.
United Kingdom: One Omega Drive
ISO 9001 Certified River Bend Technology Centre
Northbank, Irlam Manchester M44 5BD United Kingdom
TEL: +44 161 777 6611 FAX: +44 161 777 6622
Toll Free in England: 0800 488 488
Table 14-3Pin assignments for the P6, P7 and P18 plugs................14-3
vii
Figures
Page 10
Information that is especially important to note is identified by these labels:
•NOTE
•WARNING
•CAUTION
•IMPORTANT
NOTE: provides you with information that is important to successfully setup
and use the Programmable Digital Meter.
CAUTION or WARNING: tells you about the risk of electric shock.
CAUTION, WARNING or IMPORTANT: tells you of circumstances or
practices that can effect the meter's functionality and must refer to
accompanying documents.
Notes, Warnings, and Cautions
viii
Note
☞
Page 11
1.1 DESCRIPTION
This Strain Gage meter is part of a complete line of process indicators/
controllers, offering exceptional performance.
The strain gage meter is front panel programmable to accept unipolar and
bipolar DC voltage inputs and 0-20 or 4-20 mAdc inputs. The meter will
accept inputs from most of the process sensors in use today such as
transmitters, pressure transducers, and potentiometers.
Configuring the meter is accomplished through the 5 front panel buttons. If
the RS-232 or RS-485 communication option is installed, the user may
remotely set the display parameters.
Options for the meter include analog and BCD outputs, relay outputs, and
RS-232 or RS-485 communications.
1.2 FEATURES
The following is a list of features of the meter.
• 6-digit LED display in red or green
• 0.005% accuracy of reading
• 12 DC input ranges: 0-100 mV, 0-1 V, 0-5 V, 1-5 V, 0-10 V, 0-100 V,
±50 mV, ±500 mV, ±5 V, ±50 V, 0-20 mA, or 4-20 mA
• 1.5 to 11 or 24 V dc sensor excitation
• Peak & Valley detection and memory
• Tare
• Up to 13 readings per second
• 4 isolated open collector outputs (standard) and optional isolated relay or
isolated BCD and isolated analog outputs
• Optional isolated RS-232 or RS-485 communications
The following models and options are available. Optional boards are either
installed at the time of purchase, or available as separate items and installed
by the user after purchase.
MAIN ASSEMBLIES
MODEL
NUMBERDESCRIPTION
DP41-SRed LEDs, 115 V ac, 50/60Hz
DP41-S-230Red LEDs, 230 V ac, 50/60Hz
DP41-S-GNGreen LED’s, 115 V ac, 50/60 Hz
DP41-S-230-GNGreen LED’s, 230 V ac, 50/60Hz
DP41-S-DCRed LEDs, 10-32 V dc
DP41-S-DC-GNGreen LED’s, 10-32 V dc
NOTE: The following options are available installed at the time of purchase
or as separate items installed by the user after purchase:
Analog Output Board, BCD Output Board, Relay Output Board, RS-232
Communications Board, and RS-485 Communications Board.
CONTROL/BCD OUTPUT OPTIONS
MODEL
NUMBERDESCRIPTION
-Standard four open-collector outputs are standard
DP40-BIsolated BCD Output Board
DP40-RDual 7A Form-C Relays
DP40-R4Dual 7A & Dual 1A Form-C Relays
NOTE: Choose only one Control/BCD output option per meter. A 40-pin
mating connector is included with the BCD option.
ANALOG OUTPUT
MODEL
NUMBERDESCRIPTION
-None
DP40-AIsolated configurable analog (4-20 mA, 0-1, 0-5, 1-5,
NOTES: Choose only one option per meter. Both computer communications
comes with 6 ft. communications cable with phone plug termination.
Free configuration software is available from www.omega.com or on theCD-ROM enclosed with your shipment.
* Recommend purchase of DP40-9SC2 or DP40-25SC2
(see OPTIONS below)
** Recommend purchase of DP40-9SC4 or DP40-25SC4
(see OPTIONS below)
OPTIONS
MODEL
NUMBERDESCRIPTION
DP40-9SC29-pin Serial Connector for RS-232
DP40-9SC49-pin Serial Connector for RS-485
DP40-25SC225-pin Serial Connector for RS-232
DP40-25SC425-pin Serial Connector for RS-485
SPC41/8 DIN NEMA 4 heavy duty cover with thumb screws
SPC181/8 DIN NEMA 4 Splash Proof lens cover with spring clip
1-3
Introduction
1
Note
☞
Page 14
Unpack all items and make sure that every item on the packing list is
present. The items you should receive are listed below. If something is
missing, use the phone number for the Customer Service Department
nearest you.
Also, inspect the shipping container and enclosed equipment for any signs of
damage. Take particular note of any evidence of rough handling in transit.
Immediately report any damage to the shipping agent.
NOTE: The shipping agent will not honor any claims unless all shipping
material is saved for their examination. After examining and removing
contents, save all packing material and containers in the event that
reshipment is required.
When you ordered your process meter, you will receive the following items in
the shipping box:
QTY
DESCRIPTIONILLUSTRATION
1Basic Meter in a Mounting
Sleeve with Gasket
1Front-Panel Button Cover
AC Power Connector
(orange - P1)
2Input Connectors
(gray - P3 and P9)
2
Unpacking
2-1
1
2
3
P1
N
L
1
2
3
Note
☞
Page 15
1Rear Protective
Cover with Screw
120-Socket Ribbon
Connector
(P2 Connector)
2Panel-Mounting
Gaskets (1 Spare)
1Strain Gage Owner’s Guide
1Quick Start Manual
Other items may also be in the box depending on the options ordered. Refer
to specific options described previously.
2-2
Unpacking
2
Page 16
3.1 SAFETY CONSIDERATIONS
This device is marked with the international caution symbol. It is important to read
this manual before installing or commissioning this device as it contains important
information relating to Safety and EMC
(Electromagnetic Compatibility).
Unpacking & Inspection
Unpack the instrument and inspect for obvious shipping damage. Do not attempt to
operate the unit if damage is found.
This instrument is a panel mount device protected in accordance with Class I of EN
61010 (115/230 AC power connections), Class III for the DC power option (10-32Vdc).
Installation of this instrument should be done by Qualified personnel. In order to ensure
safe operation, the following instructions should be followed.
This instrument has no power-on switch. An external switch or circuit-breaker shall be included
in the building installation as a disconnecting device. It shall be marked to indicate this function,
and it shall be in close proximity to the equipment within easy reach of the operator. The switch or
circuit-breaker shall not interrupt the Protective Conductor (Earth wire), and it shall meet the
relevant requirements of IEC 947–1 and IEC 947-3 (International Electrotechnical Commission).
The switch shall not be incorporated in the mains supply cord.
Furthermore, to provide protection against excessive energy being drawn from the
mains supply in case of a fault in the equipment, an overcurrent protection device shall
be installed.
•The Protective Conductor must be connected for safety reasons. Check that the
power cable has the proper Earth wire, and it is properly connected. It is not safe
to operate this unit without the Protective Conductor Terminal connected.
Conductor Terminal connected.
•Do not exceed voltage rating on the label located on the top of the instrument
housing.
•Always disconnect power before changing signal and power connections.
•Do not use this instrument on a work bench without its case for safety reasons.
•Do not operate this instrument in flammable or explosive atmospheres.
•Do not expose this instrument to rain or moisture.
•Unit mounting should allow for adequate ventilation to ensure instrument does
not exceed operating temperature rating.
•Use electrical wires with adequate size to handle mechanical strain and power
requirements. Install without exposing bare wire outside the connector to
minimize electrical shock hazards.
EMC Considerations
•Whenever EMC is an issue, always use shielded cables.
•Never run signal and power wires in the same conduit.
•Use signal wire connections with twisted-pair cables.
•Install Ferrite Bead(s) on signal wires close to the instrument if EMC problems
persist.
Failure to follow all instructions and warnings may result in injury!
Note
☞
3
Safety Considerations
3-1
Note
☞
Page 17
4.1 FRONT OF THE METER
The following is a brief description of each part of the front of the meter.
Figure 4-1. Front Detail
ITEMDESCRIPTION
1–.8.8.8.8.8. or 8.8.8.8.8.8.
6-digit, 14 segment, alphanumeric 0.54” high LED display with
programmable decimal point.
2SETPOINT LED
These LEDs, labeled 1 through 4, display the status of setpoints
1, 2, 3 (Alarm 1), and 4 (Alarm 2).
3SETPTS BUTTON
This button functions only in the run mode. When the
Setpoint/Alarm features are unlocked, pressing this button
sequentially recalls the previous setpoint settings to the display.
After the ‘MIN’ and ‘MAX’ buttons are used to alter those
values as desired, pressing the ‘SETPTS’ button, again, stores
these new values.
Unless the ‘SETPTS’ button is pressed, each of the four setpoint
values is displayed for approximately 10 seconds after the last
press of the ‘SETPTS’ button. Holding the ‘SETPTS’ button
depressed stalls this automatic sequence, retaining the most
recent setpoint number on the display.
SETPTS
MAX
MIN
MENURESET
1234
222
34
5
6
7
2
1
4-1
Parts of the Meter
4
Page 18
ITEMDESCRIPTION
4 /MAX BUTTON
During run mode, pressing this button displays the “HI RDG”
(peak reading) value that has occurred up to the moment the
‘MAX’ button is pressed. This peak reading flashes, to
distinguish its value from the current readings. Since this is a
dynamic peak reading, the value will change if the value
increases while reviewing it.
To return to display of the current readings without resetting the
peak-value memory to zero (0), press the ‘MAX’ button once
again.
To reset the peak-value memory (start a new peak determining
period), press the ‘RESET’ button once.
During the configuration mode, the ‘MAX’ button is used to
change the numerical value of the flashing digit displayed. For
submenu items, such as “L1C.1=0”, pressing the ‘MAX’ button
toggles the choice from “0” to “1”.
The meter allows rapid changes of a displayed numerical value
by making “0” the first value to occur when the ‘MAX’ button is
pressed. After that, the numbers increase to “9” and then roll
over to “0” again. A negative (“–”) symbol may be displayed in
the most significant digit (i.e. the digit at the far left such as
shown here “–.8.8.8.8.8.”)
In the SETPT (SETPOINT) mode (SP1, SP2, etc), pressing the
‘MAX’ button causes the flashing digit to increment by 1 from 0
to 9.
5
/MIN BUTTON
During run mode, pressing the ‘MIN’ button recalls the “LO
RDG” (valley reading) measured since the last press of the
‘RESET’ button. This lowest value flashes, to distinguish it from
the current process display. Since this is a dynamic valley
reading, the value will change if the value decreases while
reviewing it.
4
Parts of the Meter
4-1
Page 19
ITEMDESCRIPTION
To return to the actual process display, without resetting the lowvalue memory, press the ‘MIN’ button once again.
To reset the memory for current-value readings (start a new
observation period), press the ‘RESET’ button once and the
meter will return to the run mode.
In the configuration mode, once in a submenu (like input type)
the ‘MIN’ button allows you scroll through the available choices
such as, 0-20 mA or 4-20 mA, etc.
In the SETPT mode, the ‘MIN’ button advances the flashing digit
to the right.
6MENU BUTTON
In the run mode, this button terminates the measurement
process and allows you to enter the configuration mode,
advancing through the configuration menus.
In the configuration mode, this button will store changes in the
non-volatile memory at the same time advancing the display to
the next menu item.
7RESET BUTTON
In the run mode, pressing the ‘RESET’ button once erases the
memories of peak (“HI RDG”), valley (“LO RDG”), and ALARM
latches. The display then returns to the run mode.
WARNING: Pressing the ‘RESET’ button two (2) times will
result in a hard reset of the meter. This will clear the Peak &
Valley, Alarm latches and meter reading and immediately begin
a new measurement.
In the configuration mode, pressing the ‘RESET’ button once,
displays the previous selection. For example, if you were in
“IN CNF” then pressed the ‘RESET’ button once, the display will
then show “RD.SC.OF”. Press the ‘RESET’ button two times to
return to the run mode.
4-2
Parts of the Meter
4
Page 20
4.2 REAR OF THE METER
The following is a brief description of each part of the rear of the meter. The
label on the top of the mounting sleeve (not the case) identifies the location
of the connectors found at the rear of the meter. Figure 4-2A & figure 4-2B
shows this label.
Figure 4-2A. AC Power - Connector Label for Rear Connectors
P2 / CABLE CONNECTOR
TARE(T) 1
VALLEY(V) 3
DIG RTN 7
PEAK/VALLEY OR EXT RESET 5
DISPLAY HOLD 9
RESET ALARMS AND/OR 9
PRINT COMMAND 11
NONSTANDARD TX 13
+V EXT 15
SP2 17
AL2 19
2 PEAK(P)
4 SWLIN2
6 PUSH TO CAL
8 +5V
LOCKOUT EEPROM &
MENU PUSH BUTTON
12 NONSTANDARD RX
14 PUSH TO CAL
16 SP1
18 AL1
20 RTN EXT
P4 / RS232
6 N/C
5 COMM RTN
4 RX
3 TX
2 RTS
1 N/C
P4 / RS485
6 N/C
5 B,-RX
4 A, +RX
3 COMM RTN
2 B, -TX/RX
1 A, +TX/RX
P5 / ANALOG OUT
1 RETURN
2 4-20MA
3 0-10V
P6 / RELAY
P7 / RELAY
P7
P1
P2
P3
P4
P5
P6
P9
1 2 3
1 2 3
NO1
CM1
NC1
NO2
CM2
NC2
1 2 3 4 5 6
* P18 / 4RELAY
NO3
CM3
NC3
NO4
CM4
NC4
+E
+S
- S
- E
+R
- R
CONNECT TO LOW VOLTAGE LIMITED ENERGY CIRCUITRY ONLY.
LINE L
NUETRAL N
GND
P1 / AC
POWER
P8 / BCD (see manual for pinout)P9&P3 / SIGNAL IN
1
1
1
1
1
1
1
1
P8 or P16
19
* NOT AVAILBALE
WITH=DC POWER
10
11
4
Parts of the Meter
4-3
Page 21
4-4
Parts of the Meter
4
Figure 4-2B. DC Power - Connector Label for Rear Connectors
P2 / CABLE CONNECTOR
TARE(T) 1
VALLEY(V) 3
DIG RTN 7
PEAK/VALLEY OR EXT RESET 5
DISPLAY HOLD 9
RESET ALARMS AND/OR 9
PRINT COMMAND 11
NONSTANDARD TX 13
+V EXT 15
SP2 17
AL2 19
2 PEAK(P)
4 SWLIN2
6 PUSH TO CAL
8 +5V
LOCKOUT EEPROM &
MENU PUSH BUTTON
12 NONSTANDARD RX
14 PUSH TO CAL
16 SP1
18 AL1
20 RTN EXT
P4 / RS232
6 N/C
5 COMM RTN
4 RX
3 TX
2 RTS
1 N/C
P4 / RS485
6 N/C
5 B,-RX
4 A, +RX
3 COMM RTN
2 B, -TX/RX
1 A, +TX/RX
P5 / ANALOG OUT
1 RETURN
2 4-20MA
3 0-10V
P6 / RELAY
P7 / RELAY
P7
P1
P2
P3
P4
P5
P6
P9
1 2 3
1 2 3
NO1
CM1
NC1
NO2
CM2
NC2
1 2 3 4 5 6
* P18 / 4RELAY
NO3
CM3
NC3
NO4
CM4
NC4
+E
+S
- S
- E
+R
- R
CONNECT TO LOW VOLTAGE LIMITED ENERGY CIRCUITRY ONLY.
N/C
+
P1 / DC
POWER
P8 / BCD (see manual for pinout)P9&P3 / SIGNAL IN
1
1
1
1
1
1
1
1
P8 or P16
19
* NOT AVAILBALE
WITH=DC POWER
10
11
Page 22
Figure 4-3 shows the rear of the meter with the optional 4-relay output board
and a serial communications board installed.
Figure 4-3. Rear View
Figure 4-4 shows the rear of the meter with the optional BCD output board
and a serial communications output board installed.
Figure 4-4. Rear View
CONNECTOR #DESCRIPTION
P1AC Power Connector
P2External I/O Connector
P3Input Connector, –E, +R, –R
J4Optional RS-232 or RS-485 Phone Jack Connector
P5Optional Analog Out Connector
P6Optional Form-C Relay #1 Connector
P7Optional Form-C Relay #2 Connector
P8Optional BCD Connector
P9Input Connector, +E, +S, –S
P18Optional Form-C Relay #3 and #4 Connector
TABLE 4-1 Rear Connector Descriptions
1
2
3
P1
N
1
20
P2
1
2
3
P5
1
2
3
P3
P8
U1
L1
U20
L20
1
2
3
P9
J4
L
1
2
3
P1
N
L
P2
P6
P7
J4
20
1
1
2
3
1
2
3
1
2
3
P3
1
2
3
P9
P18
1
2
3
4
5
6
4
Parts of the Meter
4-5
Page 23
5.1 CONDITIONS REQUIRING DISASSEMBLY
You may need to remove the sleeve or open the meter for several reasons:
1. To inspect the rating label on the case (not the same label as on the
sleeve) (Section 5.2.1).
2.To check or change the 115 V ac or 230 V ac or main board jumpers
(Sections 5.2.2 and 5.2.4).
3. To install optional output board(s) (Section 5.2.3).
4. To mount the meter in a panel (Section 5.2.5).
5.2 ASSEMBLY/DISASSEMBLY OPENING
OPENING THE METER
Your meter is fully assembled, but not wired. See Section 7 for wiring
connection for power and sensor inputs. In most cases, if you have ordered
optional boards with the meter, these boards will already be installed.
You will need to remove only the rear cover to complete wiring, but you will
have to open the meter to do one or more of the following:
WARNING!: You must disconnect and turn-off the power and connector
signals before accessing the unit and installing optional boards. Failure to do
so may result in injury!
a.Check or reconfigure the Transformer Jumpers on the Main Board so
that they correspond to your line voltage (W1 and W2 for 115 V ac, or
W3 for 230 V ac). See Section 5.2.2.
b.Install optional boards. See Section 5.2.3.
c.Access jumpers on the Main and optional boards. See Section 5.2.4.
5-1
Setup
5
Page 24
Figure 5-1. Meter Exploded View
Using Figures 5-1 as a guide, follow these simple instructions to open the
meter:
IMPORTANT: Turn-off the power and input signals from the unit before
proceeding. Failure to do so may result in injury!
1.Remove the cover mounting screw that secures the rear protective cover
to the meter, and remove the Rear Protective Cover.
If you are simply wiring the meter–but not checking jumpers or installing
or removing boards–this is as far as the meter needs to be
disassembled. Go to Section 5.2.1.
2.Remove all wiring connectors from the rear of the meter.
3.Remove the two thumbnuts that secure the case to the sleeve.
4.Remove the sleeve completely by sliding it back from the front bezel.
REAR
PROTECTIVE
COVER
COVER
MOUNTING
SCREW
SLEEVE
AC POWER BOARD
MAIN BOARD ASSY
CASE
BEZEL
GASKET
THUMBNUTS
5
Setup
5-2
Page 25
5.Using Figure 5-2 as a guide, bend the side-panel detents on the case
outward and pull the board assembly out of the case by the mounting
screw stem.
NOTE: From this point forward, these 5 steps are referred to as “Reveal the
main board”.
The meter is now disassembled to the point where you can check and
configure jumpers and install boards.
REINSERTING THE MAIN BOARD ASSEMBLY INTO THE CASE
Reinsert the Main Board into the case once jumpers and optional boards
have been configured and installed.
Spread the side-panel detents of the case, and carefully slide the main
board all the way in.
MAIN BOARD ASSY
CASE
BEND DETENTS OUTWARD
TO INSTALL MAIN BOARD
SIGNAL INPUT
JUMPER LABEL
PRODUCT
IDENTIFICATION
LABEL
MOUNTING
SCREW
STEM
TO INSTALL
TO REMOVE
5-3
Setup
5
Note
☞
Page 26
5.2.1 Safety Precaution/Product ID Label
To look at the Rating/Product ID label on the case, you must follow the first
step as described in Section 5-2. Refer to Figure 5-2 for the location of the
Product Identification label.
The meter is protected in accordance with Class I of EN61010. Refer to
Safety Considerations page.
WARNING: If your meter is to be wired to sensors to control inputs that
could be hazardous potentials, these potentials will be carried to the 20-pin
output connector (P2) at the rear. They will also be present on the meter’s
circuit boards. Follow all instructions carefully BEFORE connecting the
meter to any source of power.
DO NOT contact any exposed metal parts, install optional board(s), change
jumpers, or in any way disassemble or assemble the meter while it is
connected to AC voltage.
Note the following information and guidelines for safe operation of your
meter:
Power Voltage
Your power source voltage rating should agree with the voltage under which
the meter has been configured to operate. The first thing you should do is
verify this.
The meter’s operating voltage is shown in the VOLTS: entry of the Product
Identification and Serial Number Label. It is located on the case, as shown in
Figure 5-2, and is clearly visible on the meter packing box.
5
Setup
5-4
Page 27
5.2.2 Main Board Power Jumpers
To check voltage jumpers or to change from 115 V ac to 230 V ac:
CAUTION: The meter has no power-on switch; it will be in operation as soon
as you apply power. To change the factory preset jumpers, disconnect the
power from the unit. Failure to do so may result in injury! The jumpers must
be changed by specifically trained personnel.
1. “Reveal the Main Board” (refer to Section 5.2, Disassembly).
2. Locate the main board assembly and position it in front of you the same
way as shown in Figure 5-3.
3.On the main board, locate the transformer jumpers W1, W2, and W3
near the transformer T1.
If your power requirement is 115 V ac, jumpers W1 and W2 should be
installed. (DO NOT INSTALL W3)
If your power requirement is 230 V ac, jumper W3 should be installed.
(DO NOT INSTALL W1 OR W2)
Figure 5-3. Transformer Jumpers
W2
W3
W1
AC POWER
BOARD
MAIN
BOARD
T1
REAR OF
METER
5-5
Setup
5
Page 28
5
Setup
5-6
5.2.3 Printed Circuit Board(s) Installation
To install optional printed circuit board(s):
1.“Reveal the Main Board” (refer to Section 5.2, Disassembly).
2.Using Figure 5-4 as a reference, insert option board(s) into the
corresponding slot(s) on the main board. Each circuit board is
keyed to fit in it’s own position.
RETAINER
(ALWAYS USED
EXCEPT FOR
BCD OR 4 RELAY
OPTION)
THUMBNUTS
RS-232/RS-485 BOARD
ISOLATED ANALOG
OUTPUT BOARD
SLEEVE
GASKET
MAIN BOARD ASSY
BEND DETENTS OUTWARD
TO INSTALL MAIN BOARD
CASE
J20
P20
P14
P12
P11
J12 J11
J10
J14
P10
AC POWER BOARD
(4 RELAY BOARD ONLY)
P10
Page 29
5-7
Setup
5
5.2.4 How to Access Jumpers
To gain access to jumper S1 and S2 used to configure input type remove the
mounting sleeve. The jumpers may be accessed through the slot in the
case.
To gain access to jumpers on the main board for power, excitation and
lockout selection:
1.“Reveal the main board” (refer to Section 5.2, Disassembly).
NOTE: To access the S1 and S2 jumpers on the Signal Input Board, you
only need to remove the mounting sleeve.
2.To re-assemble the meter, follow the steps in reverse order.
Figures 5-5 through 5-13 show the layout of the seven (7) printed circuit
boards with respective jumper blocks, where applicable, used in the meter.
Figures 5-7 through 5-13 show the optional boards.
Figure 5-5. Signal Input Board
A
B
A
D
G
H
V
L
P
S
T
U
B
C
E
F
J
K
N
M
R
Q
TOP VIEWS
S2
J3
J9
S1
R135
Note
☞
Page 30
5
Setup
5-8
Figure 5-6. ac-Powered Main Board
Figure 5-7. dc-Powered Main Board
DISPLAY
BD
A
C
D
S3
SIGNAL INPUT BD
MAIN BD
J9
J2
J1
J3
AC POWER BD
W1
W3
W2
S4
T1
B
C
A
B
R39
SEE
DETAIL A
PINS FOR RS 485
ALL PINS FOR RS232A
DETAIL A
PINS FOR RELAY
PINS FOR
ANALOG OUT
S
3
S
3
A B C D
J12
J11
S4
R34
S5
S4
S5
J10
1A
J2
A
1A
1
11
1
10
A
AA
B
S
1
Page 31
5-9
Setup
5
Figure 5-8. Relay Option Board
Figure 5-9. 4-Relay Option Board
NOTE: Both the Dual Relay Output Board and the 4 Relay Output Board can
be installed at J10. However, only one option board can be installed at a
time.
4 RELAY BOARD
PIN 1 OF CABLE
PIN 1
MAIN BOARD
J10
AB
C
D
E
S1
P6
P7
P10
PIN 1
Note
☞
Page 32
5
Setup
5-10
Figure 5-10. Analog Output Option Board
Figure 5-11. RS-232 Option Board
Figure 5-12. RS-485 Option Board
S1
A
B
S3
A
S2
A
J4
PIN 1
P11
1
6
S4
A
PIN 10
ABCDE
S
1
S1
A
B
S
3
P
1
1
S3
1
1
1
1
A
J
4
1
6
S
2
S2
A
S
4
S4
A
The RS-232 option board has been
updated. The figure shown is the
latest version.
Some older versions of the RS-232
cards are not compatible with
dc-powered
meters.
Check the J11 connector on the
main board to ensure it has a 12
position connector.
The RS-485 option board has been
updated. The figure shown is an
older version, the newer version is
the same figure as the RS-232
option card shown above.
S1
A
1
0
J5
1
1
1A
S1
P12
The Analog option board has been
updated. The figure shown is the
latest version.
Some older versions of the analog
output cards are not compatible
with dc-powered
meters.
Check the J12 connector on the
main
board to ensure it has a 10
position connector.
S1-A does not
need to be
installed.
Page 33
5-11
Setup
5
Figure 5-13. BCD Option Board
5.2.5 PANEL-MOUNT ASSEMBLY
The meter can be mounted in a panel so that the front of the meter is flush
with the vertical panel surface. Panel mounting can be seen as simply
“sandwiching” the panel between the inner case and the outer sleeve in the
last phases of assembly. Figure 5-14 shows the panel cutout dimensions,
and the dimensions for the panel thickness. It requires that the following
already be done:
1.Your line voltage rating has been checked against the meter rating on
the Product ID and serial number label on the meter case. See Section
5.2.1.
2.You have configured all jumpers–those on the main board as well as
those on any optional boards. See Section 5.2.2 for main board jumper
configuration and the appropriate sections for optional board jumper
configuration.
3.You have installed all optional boards and inserted the main board
assembly back into the case. See Section 5.2.3.
4.You have wired P1, the AC power connector, and P2 the input output
control connector; connectors are not installed in the meter, but are
ready to be installed. See Section 7.
5.You have wired all connectors for optional boards; connectors are not
connected to the meter, but are ready to be installed.
If all of these steps are done, use Figure 5-14 as a guide:
CAUTION: Connectors with the wiring connections will be installed after
mounting the unit.
S1
S2
S4
S5
AA
A B
A
C
E
G
S3
A B
S6
B
A
B
A
S7
S8
A
B
J20
PIN 1
L1
U1
J8
Page 34
5
Setup
5-12
Figure 5-14. Panel Mounting Assembly
6.Punch or cut a hole in the panel using the panel cutout dimensions in
Figure 5-14. Remove burrs and paint the panel as required.
7.Insert the panel-mount gasket around the rear of the case and slide it
forward to the bezel (if it’s not already in place).
8.Working from the front of the panel, insert the case assembly, rear end
first, all the way into the panel cutout such that the gasket firmly backs
the panel surface.
9.Working from the rear of the panel, slide the sleeve forward over the
case and up to the panel surface.
The panel should now be sandwiched between the bezel-backed gasket in
front and the sleeve in back.
10. Replace the thumbnuts that secure the sleeve tabs to the case.
REAR
PROTECTIVE
COVER
COVER
MOUNTING
SCREW
THUMBNUTS
SLEEVE
GASKET
CASE
BEZEL
PANEL
METER
0.25 [6.4] MAX
0.03 [0.8] MIN
PANEL THICKNESS
3.622 +0.032/-.000
[92.00 +0.81/-0.00]
1.772 +0.024/-.000
[45.00 +0.61/-0.00]
0.06
[1.5]
4PLCS
R
Page 35
WARNING: Do not “turn-on” the ac power and input signals until all
connections are connected to the meter.
11. Set P1, the AC power connector, aside and connect or reconnect all
other connectors to the back of the meter using Figures 4-3 and 4-4 in
Section 4.2 as guides.
Connect P1 last.
NOTE: The P1 connector is “keyed”; it is shaped in such a way that it fits
only the J1 male pins.
12. Replace the rear protective cover and secure it with the cover mounting
screw.
Your meter is now ready for operation and you can turn-on the power.
The meter display should light, and pass through “RESET 2” to run or
display mode. If the meter flashes an overscale or overload message, press
the ‘MENU’ button to advance to the configuration mode. Do not be
concerned about overloads (the +S input can stand 120 V continuously and
current inputs can handle ten times rated current).
5-13
Setup
5
Note
☞
Page 36
6
Jumper Positions
6-1
6.1 INTRODUCTION
This section is for the configuration and setup of your jumper positions for
readrate, unipolar or bipolar signal input, sensor input signal jumpers, sensor
excitation jumpers, pushbutton lockouts and lockout of lockout configuration
menus.
6.2 S1 JUMPER POSITIONS FOR READRATE AND UNIPOLAR OR
BIPOLAR INPUT(S)
The typical readrate for your meter is 3/per second. This requires that no
jumper has been installed in the S1A position and Input Configuration
(“IN CNF”) bit “INP.2” has been set to equal “0”. Your meter is capable of a
fast readrate of 13/per second. This requires that you install a jumper in the
S1A position and the Input Configuration (“IN CNF”) bit “INP.2” has been set
to equal “1”. Refer to Figure 6-1 for the location of the S1 jumpers.
The typical setting for your meter is unipolar. For unipolar input, no jumper is
installed in the S1B position and Input Configuration (“IN CNF”) bit “INP.3”
must be set to equal “0”. For bipolar inputs, install a jumper in S1B and set
Input Configuration (“IN CNF”) bit “INP.3” to equal “1”.
6.3 S2 JUMPER POSITIONS FOR INPUT RANGES
The following are the input signal jumper positions required to be installed in
the “S2” position on your meter for the CURRENT or VOLTAGE input ranges
you require. These jumper positions include those that are required for
sensor excitation. Jumpers S2-N & S2-T are for either 1.5 to 11 Vdc or
24 Vdc sensor excitation. To select desired excitation see Section 6.4. Refer
to Figure 6-1 for the location of the S2 jumpers.
Figure 6-1. S1 and S2 Jumper Locations on Signal Input Board
A
B
A
D
G
H
V
L
P
S
T
U
B
C
E
F
J
K
N
M
R
Q
TOP VIEWS
S2
J3
J9
S1
Page 37
6-2
Jumper Positions
6
BRIDGE - UNIPOLAR
BRIDGE - BIPOLAR
Voltage (Non-Ratiometric) - Unipolar/Bipolar similiar to Bridge inputs above except
substitute jumper M for L.
CURRENT
POTENTIOMETER
A
B
A
D
G
H
V
L
P
S
T
U
B
C
E
F
J
K
N
M
R
Q
S2
S1
Jumpers for 0 to 100 mV range: (meter supplied excitation)
A
B
A
D
G
H
V
L
P
S
T
U
B
C
E
F
J
K
N
M
R
Q
S2
S1
Jumpers for 0 to 1 V range: (meter supplied excitation)
A
B
A
D
G
H
V
L
P
S
T
U
B
C
E
F
J
K
N
M
R
Q
S2
S1
Jumpers for 0 to 10 V range: (meter supplied excitation)
A
B
A
D
G
H
V
L
P
S
T
U
B
C
E
F
J
K
N
M
R
Q
S2
S1
Jumpers for 0 to 100 V range: (meter supplied excitation)
A
B
A
D
G
H
V
L
P
S
T
U
B
C
E
F
J
K
N
M
R
Q
S2
S1
Jumpers for -50 to +50 mV range: (meter supplied excitation)
A
B
A
D
G
H
V
L
P
S
T
U
B
C
E
F
J
K
N
M
R
Q
S2
S1
Jumpers for -500 to +500 mV range: (meter supplied excitation)
A
B
A
D
G
H
V
L
P
S
T
U
B
C
E
F
J
K
N
M
R
Q
S2
S1
Jumpers for -5 to +5 V range: (meter supplied excitation)
A
B
A
D
G
H
V
L
P
S
T
U
B
C
E
F
J
K
N
M
R
Q
S2
S1
Jumpers for -50 to +50 V range: (meter supplied excitation)
A
B
A
D
G
H
V
L
P
S
T
U
B
C
E
F
J
K
N
M
R
Q
S2
S1
Jumpers for 0-20 mA or 4-20 mA: (meter supplied excitation)
A
B
A
D
G
H
V
L
P
S
T
U
B
C
E
F
J
K
N
M
R
Q
S2
S1
Jumpers for 0 to 10 V range: (using 10 Vdc drive)
NOTE: Remove S2T jumper
when you use external
sensor excitation.
Page 38
6
Jumper Positions
6-3
6.4 JUMPER SETTING(S) FOR SENSOR EXCITATION
1). Maximum excitation for “Ratiometric” measurement is 10Vdc.
2). Remove S2T jumper when you use external sensor excitation.
6.4.1 JUMPER SETTING(S) FOR SENSOR EXCITATION- ac Powered Unit
Your ac-powered meter is capable of supplying either 1.5 to 11Vdc or 24 Vdc
sensor excitation. (refer to Figure 6-2.).
•For 1.5 to 11Vdc excitation, install S4A and C jumpers, then adjust the
potentiometer (R39) for proper voltage.
•For 24Vdc excitation, remove S4A and C jumpers and install S4B.
A
B
A
D
G
H
V
L
P
S
T
U
B
C
E
F
J
K
N
M
R
Q
S2
S1
24 Vdc meter excitation (S2N, S2T, & S4B)
A
B
A
D
G
H
V
L
P
S
T
U
B
C
E
F
J
K
N
M
R
Q
S2
S1
10 Vdc meter excitation (S2N, S2T, & S4A, S4C)
A
B
A
D
G
H
V
L
P
S
T
U
B
C
E
F
J
K
N
M
R
Q
S2
S1
1.25 Vdc meter excitation (S2Q)
A
B
A
D
G
H
V
L
P
S
T
U
B
C
E
F
J
K
N
M
R
Q
S2
S1
160 µA meter excitation (S2P)
A
B
A
D
G
H
V
L
P
S
T
U
B
C
E
F
J
K
N
M
R
Q
S2
S1
1.6 mA meter excitation (S2P, S2V)
Note
☞
Page 39
6-4
Jumper Positions
6
Figure 6-2. ac-Powered Main Board Jumper Positions S3 and S4
NOTE: S3B should NOT be installed. This jumper is only used when
recalibrating the meter (e.g. an annual, careful performance by the
calibration lab). When this jumper is installed, calibration coefficients can be
changed via digital communications.
Note
☞
DISPLAY
BD
A
C
D
S3
SIGNAL INPUT BD
MAIN BD
J9
J2
J1
J3
AC POWER BD
W1
W3
W2
S4
T1
B
C
A
B
R39
S4A shown in
storage position
S4 On ac-powered units, main board
S4B InstalledFor 24 Vdc excitation.
(S4A located in storage position).
S4A ,S4CInstalledFor 1.5 to 10 Vdc excitation.
S3 On ac-powered units, main board
S3AInstalledUnlocks “MENU” button for programming.
S3BOmitSee note below.
S3CInstalledUnlocks lockout menu (L1 through L4).
S3DInstalledUnlocks Front pushbuttons.
Page 40
6.4.2 JUMPER SETTING(S) FOR SENSOR EXCITATION - dc Powered Unit
Your dc-powered meter is capable of supplying either 1.25 to 12Vdc or
24 Vdc sensor excitation. (refer to Figure 6-3).
•For 1.25 to 12Vdc excitation, install S1A and S4A jumpers, then adjust
the potentiometer (R34) for proper voltage.
•For 24Vdc excitation, remove S4A jumpers and install S1B.
Figure 6-3. dc-Powered Main Board Jumper Positions S3 and S4
6
Jumper Positions
SEE
DETAIL A
PINS FOR RELAY
PINS FOR
ANALOG OUT
S3
S3
A
B
C
D
J12
J1
1
S
4
R
3
4
S
5
S
4
S
5
J1
0
1A
J2
A
1
10
A
AA
B
S1
6-5
S1 On dc-powered unit, side power board
S1AInstalledFor 1.25 to 12 Vdc excitation at 120 mA
.
S1BInstalledFor 24 Vdc excitation at 35 mA.
S3, S4, S5 On dc-powered unit, main board
S3AInstalledTo store data and setup parameters in nonvolatile memory.
S3BOmitSee note in previous Section 6.4.1.
S3CInstalledUnlocks lockout menu (L1 through L4).
S3DInstalledUnlocks Front pushbuttons.
S4AInstalledAlong with the S1 jumper to program the excitation
output. Adjust excitation with R34 surface mount pot
from 1.25 to 12 volts, with an output current up to 120mA.
S4ARemoved For 24 Vdc excitation.
(S4A located in storage position).
S5AInstalledTo enable the RESET front panel pushbutton.
S5ARemovedTo secure against unauthorized meter reset.
Page 41
7-1
Signal and Power Input Connections
7
7.1 INTRODUCTION
The following describes how to connect your sensors to your meter with and
without sensor excitation and how to connect the AC power to your meter.
Prior to wiring the sensor to the meter, check with a multimeter that a proper
excitation exists.
WARNING: Do not connect ac power to your meter until you have
completed all input and output connections. Failure to do so may result in
injury! This device must only be installed electrically by specially trained
electrician with corresponding qualifications.
7.2 SIGNAL INPUT CONNECTIONS
The following figures (7-1 through 7-5) show the connections for voltage,
current and potentiometer inputs:
Figure 7-1. Current Input Without Sensor Excitation
Figure 7-2. Current Input With Sensor Excitation
NC
+
S
–
S
P9
1
2
3
1
2
3
P3
NC
+R
(+)
(-)
(4-20mA)
+
E
–
E
JUMPER
USER
PROVIDED
METER
-R
NC
+
S
–
S
P9
1
2
3
1
2
3
P3
NC
NC
NC
+-
(4-20mA)
(+)
(
-)
METER
Page 42
7
Signal and Power Input Connections
7-2
Figure 7-3. Voltage Input Without Sensor Excitation
Figure 7-4. 3-Wire Voltage Input With Sensor Excitation
Figure 7-5 4-Wire Voltage/Bridge Input With Sensor Excitation
+
E
+
S
–
S
–
E
P9
P3
1
2
3
1
2
3
GND
VOLTAGE
+EXCITATION
+OUTPUT
-EXCITATION
-OUTPUT
METER
NC
+
E
+
S
–
S
–
E
P9
P3
1
2
3
1
2
3
GND
JUMPER
USER
PROVIDED
VOLTAGE
+EXCITATION
+OUTPUT
COMMON
METER
NC
METER
NC
+
S
–
S
P9
P3
1
2
3
1
2
3
VOLTAGE
+OUTPUT
-OUTPUT
NC
NC
NC
Page 43
7-3
Signal and Power Input Connections
7
Figure 7-6 Bridge Input with External Sensor Excitation
7.3 CONNECTING MAIN POWER
Wire your power (from a wall socket or other source) to P1, the orange,
3-socket connector that plugs into the 3 pins on the left side as you view the
meter from the rear. The orange (power) connector must be wired according
to the following table (also refer to Figure 7-8):
USAEUROPEPIN # ON
WIRINGWIRING ORANGE
CODECODECONNECTIONCONNECTOR
BlackBrown~ AC Line (L)1
WhiteBlue~ AC Neutral (N)2
GreenGreen/Yellow~ AC Protective
Earth Ground 3
NC
+
S
–
S
–
E
+
R
P9
P3
1
2
3
1
2
3
GND
JUMPER
USER
PROVIDED
METER
+E
+
S
–
S
–
E
NC
P9
P3
1
2
3
1
2
3
NC
-ex
+ex
+R
+
E
+
S
–
S
-E
P9
P3
1
2
3
1
2
3
GND
JUMPER
USER
PROVIDED
METER
Figure 7.7
Potentiometer Connections
with Internal Power Supply &
Ratio Measurement.
Figure 7.8
Potentiometer Connections
with External Power Supply &
Ratio Measurement (Remove
jumper S2-T)
Page 44
7
Signal and Power Input Connections
7-4
Figure 7-9. AC Connector Wiring at P1
Connect your AC meter power as described above.
CAUTION: As mentioned in Section 5.2.2, the meter has no power ON/OFF
switch. The meter will be ON when power is applied.
WARNING: Do not connect ac power to your meter until you have
completed all input and output connections. Failure to do so may result in
injury! This device must only be installed electrically by specially trained
electrician with corresponding qualifications. The main power input to the
unit as well as the AC input signal to be measured must agree with the
wiring instruction. The meter is factory set to the power specified by the
customer at the time of ordering. The voltage is printed on the Product ID
Label.
Figure 7-10. DC Connector Wiring at P1
You are now ready to proceed with scaling your meter to display in engineering units as
described in Section 8.
1
2
3
P1
N
~AC LINE
~AC NEUTRAL
PROTECTIVE EARTH GND
L
L
FUSE
N
SWITCH
GREEN WIRE
EARTH
LINE
NEUTRAL
Check for proper Earth grounding
in the power distribution system (single phase).
1
2
3
P1
NC +DC -DC
NO CONNECTION
+DC
SHIELD/-DC RETURN
DC POWER
Page 45
8. Methods for Scaling the Meter to
Display in Engineering Units
8.1 INTRODUCTION
This section is for scaling the meter to read in desired engineering
units. This meter is capable of producing any engineering units up
to 6 digits regardless of decimal point. Even though this is a strain
gauge input meter it is capable of working with high voltage, current
and potentiometric inputs. The difference between strain gauge
input and a voltage input is ratiometric versus non-ratiometric
inputs. A strain gauge based sensor is ratiometric which means its
output is directly proportional to the supply voltage powering it.
Most millivolt sensors are ratiometric (strain gauge input)
The decimal point is completely programmable.
Performing the following steps will ensure that the meter is properly scaled.
1. Make sure that all jumpers are in their correct location(s). (Refer
to Section 6)
2. Provide AC power to the instrument (Refer to Section 7.3)
3. Check with a multimeter that the proper sensor excitation exists.
4. Wire the sensor to the meter (Refer to Section 7.2)
5. Program the unit for the desired display with strain gauge inputs
(Bridge inputs, refer to Section 8.2), Voltage inputs (Refer to
Section 8.3), Current inputs (Refer to section 8.4), or Potentiometer inputs (Refer to Section 8.5).
8.2 STRAIN GAUGE (BRIDGE) INPUT, PROGRAMMING THE
METER FOR A DESIRED DISPLAY
An easy way to program your unit is to follow the example and step
by step procedure below and just modify it for your exact requirements.
8
Scaling to
Display
Engineering
Units
EXAMPLE: An end user wants to scale the meter for a 200 PSI,
0-100 mV voltage output, pressure transducer. You want the meter
to display in hundreds of a PSI from 0 to 200.0 PSI. The pressure
sensor requires 10 Vdc excitation power.
8-1
Page 46
The two most common methods of scaling, Method I scaling
without simulating a known load, and Method II scaling by simulating known loads will be demonstrated. Sometimes end users
simulate known voltages instead of known physical standards
(pressures); this is covered in Method II. A third method is for a
unique case where you are scaling with a known load and you want
the display to have 3 or more decimal places. Method III is a little
complicated and should only be used, if you are looking for really
accurate results and you desire a display with 3 or more places to
the right of the decimal point.
A. Set the correct jumpers on the meter. (Refer to Section 6).
Install jumpers S3A & S3C and S4A & S4C on the main board.
Installing jumpers S4A and S4C will provide a factory set 10 Vdc.
Adjusting R38 will vary the excitation. Use a multimeter while
adjusting R38.
8
Scaling to
Display
Engineering
Units
S4
DISPLAY
BD
A
BC
CBA
S3
R38
T1
W2
W3
W1
AC POWER BD
(FACTORY CONFIGURED)
SIGNAL INPUT BD
MAIN BD
J10
J2
J1
J9
J3
Figure 8-1. S3 and S4 Main Board Jumper Positions
8-2
Page 47
Install jumpers on S1 and S2 as shown in Figure 8-2.
M
B
E
A
B
S1
A
G
D
F
C
K
H
L
J
N
R
P
Q
T
S
V
U
S2
TOP VIEWS
J9
J3
8
Scaling to
Display
Engineering
Units
Figure 8-2. S1 and S2 Signal Input Jumper Positions
B. Wire the transducer as shown in Figure 8-3 (Refer to Section 7
for additional information).
Always check the meter’s excitation prior to wiring your sensor to
the meter.
8-3
Page 48
+
+
–
SIG
EXC
SIG
+
E
+
S
–
S
1
P9
2
3
METER
8
Scaling to
Display
Engineering
Units
–
EXC
–
NC
NC
E
1
P3
2
3
Figure 8-3. Internally-Powered Bridge Input
C. The unit comes with all lockout bytes set in the unlocked
position(“0”). Refer to Section 9.1 for information on lockout
bytes.
If the unit has been programmed previously make sure that at least
the following lockout bytes are unlocked. If they are Not unlocked
you will not be able to scale the meter.
MENUSUBMENU
“L1CNF”L1C.7=0, L1C.8=0
“L2CNF”All sub menus must be unlocked “0”
Scroll to the menu by pressing the ‘MENU’ button. Enter a
submenu by pressing the ‘MIN’ button. select “0” or “1” by pressing
the ‘MAX’ button. Always press the ‘MENU’ button when leaving
a submenu to store the values you entered.
METHOD I: SCALING WITHOUT SIMULATING A KNOWN LOAD.
NOTE: All of the following steps are accomplished by using the
front panel buttons.
1. Scale the instrument by entering only 3 parameters.
The 3 parameters are “RDG SC” (Reading Scale), “RDG OF”
(Reading Offset), and “DEC PT” (Decimal Point).
Calculate “RDG SC” using the following formula:
Pressing the ‘MENU’ button will take you through all the different
menus listed below. When you wish to enter a menu, to the
submenu 1 stage, press the ‘MIN’ button. To make a selection, in
submenu 1, press the ‘MAX’ button. If the submenu has more than
one item to select use the ‘MIN’ button to scroll to the next item of
choice and again use the ‘MAX’ button to make your selection.
After making all your choices, in submenu 1, enter these selections
by pressing the ‘MENU’ button which will momentarily flash
“STORED” on the display. If the item selected in submenu 1 has a
submenu 2 associated with it, press the ‘MIN’ button to go to
submenu 2. Select your choice by pressing the ‘MAX’ button and
enter your choice by pressing the ‘MENU’ button. Pressing the
‘RESET’ button one time brings you back one ‘MENU’ item,
pressing it a second time returns you to the run mode.
8
Scaling to
Display
Engineering
Units
WARNING! this also results in a hard reset of peak and valley and
your setpoints.
Proceed through the flow chart below entering the values listed in
submenu 1 and 2 columns.
8-5
Page 50
8
MENUSUBMENU 1 SUBMENU 2DESCRIPTION
L1CNFSkip past
L2CNFSkip past
L3CNFSkip past
L4CNFSkip past
INPUTBRIDGEMeter’s input.
RDG.CNF RDG.1=0Scaling y=mx+b
RDG.2=0Active decimal point
RDG.3=0Normal display brightness
RDG.4=1Leading zeros suppressed
RDG.5=Disregard not used
RDG.6=Disregard not used
RDG.7=0External hard reset vs
peak reset
RDG SC0.00200See calculations above
Scaling to
Display
Engineering
Units
RDG OF0000000
IN CNFINP.1=060 Hz ac power
INP.2=0Slow reading
(S1A jumper omitted)
INP.3=0Unipolar input
(S1B jumper omitted)
INP.4=0Std, for BRIDGE inputs
INP.5=Disregard not used
INP.6=0Disables IN.SC.OF
INP.7=1Ratiometric input
IN.SC.OFSkip past
DEC PTFFFF.FFSets decimal point
CNT BYPress ‘RESET’ two times
to return to the run mode
8-6
Page 51
2. Now you are in the run mode and the transducer is connected to
the meter. Simulate no load on the transducer (just leave the
pressure port open to atmosphere) and note the display reading.
Assume the display shows “1.25”. To make the display indicate
zeros you must go to the menu “RDG OF” and enter the value
“–001.25”. After entering this value press the ‘MENU’ button to
store it, and then press the ‘RESET’ button two times to return
to the run mode. The scaling is now complete.
METHOD II: SCALING BY SIMULATING A KNOWN LOAD.
1. Prior to simulating a known load you must set up the unit as
shown below.
The ‘MENU’ button will take you through all the different menus
listed below. When you wish to enter a menu, to the submenu 1
stage, press the ‘MIN’ button. To make a selection, in submenu 1,
press the ‘MAX’ button. If the submenu has more than one item to
select use the ‘MIN’ button to scroll to the next item of choice and
again press the ‘MAX’ button to make your selection. After making
all of your choices, in submenu 1, enter these selections by pressing
the ‘MENU’ button which will momentarily flash “STORED” on
the display. If the item selected in submenu 1 has a submenu 2
associated with it, press the ‘MIN’ button to enter the submenu 2.
Select your choice by pressing the ‘MAX’ button and enter your
choice by pressing the ‘MENU’ button.
8
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Pressing the ‘RESET’ button one time brings you back one menu
item, pressing it two times returns you to the run mode.
WARNING! this also results in a hard reset of your peak and valley
and setpoints.
Proceed through the flow chart below entering the values listed in
submenu 1 and 2 columns.
8-7
Page 52
MENUSUBMENU 1 SUBMENU 2DESCRIPTION
L1CNFSkip past
L2CNFSkip past
L3CNFSkip past
L4CNFSkip past
INPUTBRIDGEMeter’s input
RDG.CNF RDG.1=02-point scaling IN.SC.OF
RDG.2=0Active decimal point
RDG.3=0Normal display brightness
RDG.4=1Leading zeros suppressed
RDG.5=Disregard not used
RDG.6=Disregard not used
RDG.7=0External hard reset vs
peak reset
RDG SC1.00000Preset for IN.SC.OF
8
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RDG OF0000000Preset for IN.SC.OF
IN CNFINP.1=060 Hz ac power
INP.2=0Slow reading
(S2A jumper omitted)
INP.3=0Unipolar input
(S2B jumper omitted)
INP.4=0Std, for current inputs
INP.5=Disregard not used
INP.6=0Disables IN.SC.OF
INP.7=1Ratiometric input
IN.SC.OFSkip past
DEC PTFFFFFFNo decimal point for
calibration run
(Desired decimal point
will be entered later)
CNT BYPress ‘RESET’ two times to
get return to the run mode
8-8
Page 53
2. Now you are in the run mode and the transducer is connected to
the meter. Simulate two loads on the transducer and record the
meter display as “INPUT1” and “INPUT2” and record what
each of these readings (“READ 1” and “READ 2”) should display
on a piece of scrap paper or in the space provided below. These
numbers will be the INPUT values entered in the “IN.SC.OF”
scaling. Normally the two points that are calibrated are the no
load condition and 3/4 full scale. However, you may use any two
measurements.
“INPUT1”“INPUT2”
“READ 1”“READ 2”
Assume that you simulate no load and the display indicates “13”,
and when you simulate 160 PSI the display indicates “80567”.
The following data will now be entered into the 2-point scaling
“IN.SC.OF” method.
“INPUT1”:13“READ 1”:000000
“INPUT2”:80567“READ 2”:000160
Proceed back into the set up mode and follow the flowchart below
entering the values in the submenus shown.
MENUSUBMENU 1 SUBMENU 2DESCRIPTION
L1CNFSkip past
L2CNFSkip past
L3CNFSkip past
L4CNFSkip past
INPUTSkip past
RDG.CNFSkip past
RDG SCSkip past (Leave as 1.0000)
RDG OFSkip past (Leave as 000000)
IN CNFINP.6=1Activates IN.SC.OF
(2-point scaling)
8
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continued next page
8-9
Page 54
MENUSUBMENU 1 SUBMENU 2DESCRIPTION
IN.SC.OFINPUT 1000013This is where you
READ 1000000enter the data
INPUT2080567obtained during the
READ 2000160calibration run
(see above).
DEC PTFFFF.FFDecimal point selection
CNT BYPress the ‘RESET’ button
two times to return to
the run mode
The unit is now completely scaled. If during verifying the calibration, the display is not correct, you can use the offset function
(“RDG OF” if all values read high or low) or perform this calibration again.
8
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METHOD III: SCALING BY SIMULATING A KNOWN LOAD WITH THREE OR MORE
DECIMAL POINT POSITIONS.
EXAMPLE: An end user has a 5 pound load cell with a
2 mV/V output. The end user wants to display in ten thousandths
of a pound (desired display 0.0000 to 5.0000). Proceed to Section
8.2 performing A, B and C sections.
1. Prior to simulating a known load you must set up the unit as
shown below.
Pressing the ‘MENU’ button will step you through all the different
menu’s listed below. When you wish to enter a menu, to the
submenu 1 stage, press the ‘MIN’ button. To make a selection, in
submenu 1, press the ‘MAX’ button. If the submenu has more than
one item to select, press the ‘MIN’ button to scroll to the next item
of choice and again press the ‘MAX’ button to make your selection.
After making all your choices, in submenu 1, enter these selections
by pressing the ‘MENU’ button which will momentarily flash
“STORED”, on the display.
If the item selected in submenu 1 has a submenu 2 associated with
it, you can press the ‘MIN’ button to enter the submenu 2. Select
your choice by pressing the ‘MAX’ button and enter your choice by
pressing the ‘MENU’ button.
8-10
Page 55
Pressing the ‘RESET’ button one time brings you back one menu
item, pressing the ‘RESET’ button two times returns you to the run
mode.
WARNING! this also results in a hard reset of your peak and valley
and setpoints.
Proceed through the flow chart below entering the values listed in
submenu 1 and 2 columns.
MENUSUBMENU 1 SUBMENU 2DESCRIPTION
L1CNFSkip past
L2CNFSkip past
L3CNFSkip past
L4CNFSkip past
INPUTBRIDGEMeter’s input.
RDG.CNF RDG.1=02-point scaling IN.SC.OF
RDG.2=0Active decimal point
RDG.3=0Normal display brightness
RDG.4=1Leading zeros suppressed
RDG.5=Disregard not used
RDG.6=Disregard not used
RDG.7=0External hard reset vs
only peak reset
8
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RDG SC1.00000Preset for IN.SC.OF
RDG OF0000000Preset for IN.SC.OF
continued next page
8-11
Page 56
8
MENUSUBMENU 1 SUBMENU 2DESCRIPTION
IN CNFINP.1=060 Hz ac power
INP.2=0Slow reading
(S2A jumper omitted)
INP.3=0Unipolar input
(S2B jumper omitted)
INP.4=0Std, for current inputs
INP.5=Disregard not used
INP.6=0Disables IN.SC.OF
INP.7=1Ratiometric input
IN.SC.OFSkip past
DEC PTFFFFF.FBy shifting the decimal
point, it makes the meter
10 times more sensitive
(desired decimal point
will be entered later)
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Engineering
Units
CNT BYPress the ‘RESET’ button
two times to return to
the run mode
2. Now you are in the run mode and the load cell is connected to
the meter. Simulate two loads on the transducer and record the
meters display as “INPUT1” and “INPUT2” and record what
each of these readings (“READ 1” and “READ 2”) should display
in the spaces provided below. These numbers will be the INPUT
values entered in the “IN.SC.OF” scaling. Normally the two
points that are calibrated are the no load condition and 3/4 full
scale. However, you may use any two measurements.
“INPUT1”“INPUT2”
“READ 1”“READ 2”
Assume that you simulate no load the display indicates “–55.6”,
and when you simulate 4.0000 pounds the display indicates
“16136.6”.
8-12
Page 57
The following data will now be entered into the 2-point scaling
“IN.SC.OF” method.
Ignore the decimal point position for the read values. Just note how
many zero’s (or places to the right of the decimal) you need.
In this example there were 4 decimal places needed and there are 4
zeros after the “4” in the READ 2 value (ignore the decimal point).
You must alter the “RDG SC” factor as follows. Note that the
decimal point above in the “READ 1” and “READ 2” values is not
in the correct position. You need to move it 3 places to the left to
make it correct.
By looking at Table 8-2 below, you can see that a value of 0.00100
must be entered for a new “RDG SC” value.
TABLE 8-2
READING SCALE (RDG SC) vs DECIMAL POINT SHIFT
NUMBER OF SPACESRDG SC
DECIMAL POINT MOVESVALUE
TO THE LEFT
01.00000
10.10000
20.01000
30.00100
40.00010
Proceed back into the setup mode and enter the new “RDG SC”
value, the two point calibration data and move the decimal point.
You must proceed as follows.
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8-13
Page 58
8
MENUSUBMENU 1 SUBMENU 2DESCRIPTION
L1CNFSkip past
L2CNFSkip past
L3CNFSkip past
L4CNFSkip past
INPUTSkip past
RDG.CNFSkip past
RDG SC0.00100Enter new scale
value from above.
RDG OFSkip past
(Leave as 000000)
IN CNFINP.6=1Activates “IN.SC.OF”
(2-point scaling)
IN.SC.OFINPUT 1–0055.6This is where you
READ 100000.0enter the data
INPUT216136.6obtained during the
READ 204000.0calibration run
(see above).
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Units
DEC PTFF.FFFFCorrect decimal
point selection
CNT BYPress the ‘RESET’
button two times to
return to the run mode
The unit is now completely scaled. If during verifying the
calibration the display is not correct you can use the offset function
(“RDG OF” if all values read high or low) or perform this calibration again.
8-14
Page 59
8.3 VOLTAGE INPUT (NON RATIOMETRIC),
PROGRAMMING THE METER FOR A DESIRED DISPLAY
An easy way to program your unit is to follow the example and step
by step procedure below and just modify it for your exact requirements.
EXAMPLE: An end user wants to scale the meter for a 4000 PSI,
1-5 Vdc voltage output, pressure transducer. You want the meter to
display in tenths of a PSI from 0 to 4000.0 PSI. The pressure sensor
requires 12-30 Vdc excitation power.
The two most common methods of scaling, Method I scaling
without simulating a known load, and Method II scaling by simulating known loads will be demonstrated. Sometimes end users
simulate known voltages instead of known physical standards
(pressures); this is covered in Method II. A third method is for a
unique case where you are scaling with a known load and you want
the display to have 3 or more decimal places. Method III is a little
complicated and should only be used, if you are looking for really
accurate results and you desire a display with 3 or more places to
the right of the decimal point.
A. Set the correct jumpers on the meter. (Refer to Section 6)
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Install jumpers S3A, S3C and S4B on the main board.
8-15
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Page 60
DISPLAY
BD
S3
R38
CBA
(FACTORY CONFIGURED)
SIGNAL INPUT BD
MAIN BD
J9
8
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S4
T1
J10
A
B
BC
W2
W3
AC POWER BD
W1
J1
Figure 8-4 S3 Main Board Jumper Positions
Install jumpers on S1 and S2 as shown in Figure 8-2.
M
B
A
B
S2
S1
E
A
G
D
F
C
K
H
L
J
TOP VIEWS
R
P
Q
N
T
S
J2
J3
V
U
J9
J3
Figure 8-5 S1 and S2 Signal Input Jumper Positions
B. Wire the transducer as shown in Figure 8-6 (Refer to Section 7
for additional information).
Always check the meter’s excitation prior to wiring your sensor to
the meter.
8-16
Page 61
+
+
–
–
NC
GND
E
S
S
E
1
P9
2
3
DP41
METER
1
P3
2
3
+EXCITATION
+OUTPUT
VOLTAGE
COMMON
JUMPER
USER
PROVIDED
Figure 8-6 Sensor Input Connections
C. The unit comes with all lockout bytes set in the unlocked
position(“0”). Refer to Section 9.1 for information on lockout
bytes.
If the unit has been programmed previously make sure that at least
the following lockout bytes are unlocked. If they are Not unlocked
you will not be able to scale the meter.
MENUSUBMENU
“L1CNF”L1C.7=0, L1C.8=0
“L2CNF”All sub menus must be unlocked “0”
Scroll to the menu by pressing the ‘MENU’ button. Enter a
submenu by pressing the ‘MIN’ button. select “0” or “1” by pressing
the ‘MAX’ button. Always press the ‘MENU’ button when leaving
a submenu to store the values you entered.
METHOD I: SCALING WITHOUT SIMULATING A KNOWN LOAD.
NOTE: All of the following steps are accomplished by using the
front panel buttons.
1. Scale the instrument by entering only 3 parameters.
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The 3 parameters are “RDG SC” (Reading Scale), “RDG OF”
(Reading Offset), and “DEC PT” (Decimal Point).
Calculate “RDG SC” using the following formula:
Pressing the ‘MENU’ button will take you through all the different
menus listed below. When you wish to enter a menu, to the
submenu 1 stage, press the ‘MIN’ button. To make a selection, in
submenu 1, press the ‘MAX’ button. If the submenu has more than
one item to select you use the ‘MIN’ button to scroll to the next
item of choice and again use the “‘MAX’” button to make your
selection.
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After making all your choices, in submenu 1, enter these selections
by pressing the ‘MENU’ button which will momentarily flash
“STORED” on the display. If the item selected in submenu 1 has a
submenu 2 associated with it, press the ‘MIN’ button to go to
submenu 2. Select your choice by pressing the ‘MAX’ button and
enter your choice by pressing the ‘MENU’ button. Pressing the
“‘RESET’” button one time brings you back one ‘MENU’ item,
pressing it a second time returns you to the run mode.
WARNING! this also results in a hard reset of peak and valley and
your setpoints.
Proceed through the flow chart below entering the values listed in
submenu 1 and 2 columns.
8-18
Page 63
MENUSUBMENU 1 SUBMENU 2DESCRIPTION
L1CNFSkip past
L2CNFSkip past
L3CNFSkip past
L4CNFSkip past
INPUTBRIDGEMeter’s input.
RDG.CNF RDG.1=0Scaling y=mx+b
RDG.2=0Active decimal point
RDG.3=0Normal display brightness
RDG.4=1Leading zeros suppressed
RDG.5=Disregard not used
RDG.6=Disregard not used
RDG.7=0External hard reset vs
peak reset
RDG SC0.10000See calculations above
RDG OF0000000
IN CNFINP.1=060 Hz ac power
INP.2=0Slow reading
(S1A jumper omitted)
INP.3=0Unipolar input
(S1B jumper omitted)
INP.4=0Std, for voltage inputs
INP.5=Disregard not used
INP.6=0Disables IN.SC.OF.
INP.7=0Non ratiometric input
8
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IN.SC.OFSkip past
DEC PTFFFFF.FSets decimal point
CNT BYPress ‘RESET’ two times
to return to the run mode
8-19
Page 64
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2. Now you are in the run mode and the transducer is connected to
the meter. Simulate no load on the transducer (just leave the
pressure port open to atmosphere) and note the display reading.
Assume the display shows “996.5”. To make the display indicate
zeros you must go to the menu “RDG OF” and enter the value
“–996.5”. After entering this value press the ‘MENU’ button to
store it, and then press the ‘RESET’ button two times to return
to the run mode. The scaling is now complete.
METHOD II: SCALING BY SIMULATING A KNOWN LOAD.
1. Prior to simulating a known load you must set up the unit as
shown below.
The ‘MENU’ button will take you through all the different menus
listed below. When you wish to enter a menu, to the submenu 1
stage, press the ‘MIN’ button. To make a selection, in submenu 1,
press the ‘MAX’ button. If the submenu has more than one item to
select you use the ‘MIN’ button to scroll to the next item of choice
and again press the ‘MAX’ button to make your selection. After
making all of your choices, in submenu 1, enter these selections by
pressing the ‘MENU’ button which will momentarily flash
“STORED” on the display. If the item selected in submenu 1 has a
submenu 2 associated with it, press the ‘MIN’ button to enter the
submenu 2. Select your choice by pressing the ‘MAX’ button and
enter your choice by pressing the ‘MENU’ button.
Pressing the ‘RESET’ button one time brings you back one menu
item, pressing it two times returns you to the run mode
WARNING! this also results in a hard reset of your peak and valley
and setpoints.
Proceed through the flow chart below entering the values listed in
submenu 1 and 2 columns.
8-20
Page 65
MENUSUBMENU 1 SUBMENU 2DESCRIPTION
L1CNFSkip past
L2CNFSkip past
L3CNFSkip past
L4CNFSkip past
INPUTBRIDGEMeter’s input
RDG.CNF RDG.1=02-point scaling IN.SC.OF
RDG.2=0Active decimal point
RDG.3=0Normal display brightness
RDG.4=1Leading zeros suppressed
RDG.5=Disregard not used
RDG.6=Disregard not used
RDG.7=0External hard reset vs
peak reset
RDG SC1.00000Preset for IN.SC.OF
RDG OF0000000Preset for IN.SC.OF
IN CNFINP.1=060 Hz ac power
INP.2=0Slow reading
(S2A jumper omitted)
INP.3=0Unipolar input
(S2B jumper omitted)
INP.4=0Std, for current inputs
INP.5=Disregard not used
INP.6=0Disables IN.SC.OF
INP.7=0Non ratiometric input
IN.SC.OFSkip past
DEC PTFFFFFFNo decimal point for
calibration run
(Desired decimal point
will be entered later)
CNT BYPress ‘RESET’ two times to
return to the run mode
8
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8-21
Page 66
2. Now you are in the run mode and the transducer is connected to
the meter. Simulate two loads on the transducer and record the
meter display as “INPUT1” and “INPUT2” and record what
each of these reading (“READ 1” and “READ 2”) should display
on a piece of scrap paper or in the space provided below. These
numbers will be the INPUT values entered in the “IN.SC.OF”
scaling. Normally the two points that are calibrated are the no
load condition and 3/4 full scale. However, you may use any two
measurements.
“INPUT1”“INPUT2”
“READ 1”“READ 2”
Assume that you simulate no load and the display indicates “9997”,
and when you simulate 3000 PSI the display indicates “40998”.
The following data will now be entered into the 2-point scaling
“IN.SC.OF” method.
8
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“INPUT1”:9997“READ 1”:000000
“INPUT2”:40998“READ 2”:003000
Proceed back into the set up mode and follow the flowchart below
entering the values in the submenus shown.
MENUSUBMENU 1 SUBMENU 2DESCRIPTION
L1CNFSkip past
L2CNFSkip past
L3CNFSkip past
L4CNFSkip past
INPUTSkip past
RDG.CNFSkip past
RDG SCSkip past (Leave as 1.0000)
RDG OFSkip past (Leave as 000000)
IN CNFINP.6=1Activates IN.SC.OF
(2-point scaling)
continued next page
8-22
Page 67
MENUSUBMENU 1 SUBMENU 2DESCRIPTION
IN.SC.OFINPUT 1009997This is where you
READ 1000000enter the data
INPUT240998obtained during the
READ 2003000calibration run
(see above).
DEC PTFFFFF.FDecimal point selection
CNT BYPress the ‘RESET’ button
two times to return to
the run mode
The unit is now completely scaled. If during verifying the calibration, the display is not correct, you can use the offset function
(“RDG OF” if all values read high or low) or perform this calibration again.
METHOD III: SCALING BY SIMULATING A KNOWN LOAD WITH THREE OR MORE
DECIMAL POINT POSITIONS.
EXAMPLE: An end user has a 3 inch of water pressure transducer
with a 1-5 Vdc output. The end user wants to display in ten
thousandths of an inch of water (desired display 0.0000 to 3.0000).
Proceed to Section 8.2 performing A,B and C sections.
1. Prior to simulating a known load you must set up the unit as
shown below.
Pressing the ‘MENU’ button will step you through all the different
menu’s listed below. When you wish to enter a menu, to the
submenu 1 stage, press the ‘MIN’ button. To make a selection, in
submenu 1, press the ‘MAX’ button. If the submenu has more than
one item to select, press the ‘MIN’ button to scroll to the next item
of choice and again press the ‘MAX’ button to make your selection.
After making all your choices, in submenu 1, enter these selections
by pressing the ‘MENU’ button which will momentarily flash
“STORED”, on the display.
8
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If the item selected in submenu 1 has a submenu 2 associated with
it, you can press ‘MIN’ to enter the submenu 2. Select your choice
by pressing the ‘MAX’ button and enter your choice by pressing the
‘MENU’ button.
8-23
Page 68
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Pressing the ‘RESET’ button one time brings you back one menu
item, pressing the ‘RESET’ button two times returns you to the run
mode.
WARNING! this also results in a hard reset of your peak and valley
and setpoints.
Proceed through the flow chart below entering the values listed in
submenu 1 and 2 columns.
MENUSUBMENU 1 SUBMENU 2DESCRIPTION
L1CNFSkip past
L2CNFSkip past
L3CNFSkip past
L4CNFSkip past
INPUTBRIDGEMeter’s input.
RDG.CNF RDG.1=02-point scaling IN.SC.OF
RDG.2=0Active decimal point
RDG.3=0Normal display brightness
RDG.4=1Leading zeros suppressed
RDG.5=Disregard not used
RDG.6=Disregard not used
RDG.7=0External hard reset vs
only peak reset
RDG SC1.00000Preset for IN.SC.OF
RDG OF0000000Preset for IN.SC.OF
continued next page
8-24
Page 69
MENUSUBMENU 1 SUBMENU 2DESCRIPTION
IN CNFINP.1=060 Hz ac power
INP.2=0Slow reading
(S2A jumper omitted)
INP.3=0Unipolar input
(S2B jumper omitted)
INP.4=0Std, for current inputs
INP.5=Disregard not used
INP.6=0Disables IN.SC.OF
INP.7=0Non ratiometric input
IN.SC.OFSkip past
DEC PTFFFFF.FBy shifting the decimal
point, it makes the meter
10 times more sensitive
(desired decimal point
will be entered later)
8
CNT BYPress the ‘RESET’ button
two times to return to
the run mode
2. Now you are in the run mode and the transducer is connected to
the meter. Simulate two loads on the transducer nd record the
meters display as “INPUT1” and “INPUT2” and record what
each of these reading (“READ 1” and “READ 2”) should display
on a piece of scrap paper or in the spaces provided below. These
numbers will be the INPUT values entered in the “IN.SC.OF”
scaling. Normally the two points that are calibrated are the no
load condition and 3/4 full scale. However, you may use any two
measurements.
“INPUT1”“INPUT2”
“READ 1”“READ 2”
Assume that you simulate no load and the display indicates
“9949.5”, and when you simulate 2.0000 inches of water and the
display indicates “36614.2”.
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8-25
Page 70
The following data will now be entered into the two point scaling
“IN.SC.OF” method.
Ignore the decimal point position for the read values. Just note how
many zero’s (or places to the right of the decimal) you need.
In this example there were 4 decimal places needed and there are 4
zeros after the “2” in the READ 2 value (ignore the decimal point).
You must alter the “RDG SC” factor as follows. Note that the
decimal point above in the “READ 1” and “READ 2” values is not
in the correct position. You need to move it 3 places to the left to
make it correct.
By looking at Table 8-3 below, you can see that a value of 0.00100
must be entered for a new “RDG SC” value.
8
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TABLE 8-3
READING SCALE (RDG SC) vs DECIMAL POINT SHIFT
NUMBER OF SPACES
DECIMAL POINT MOVESRDG SC
TO THE LEFTVALUE
01.00000
10.10000
20.01000
30.00100
40.00010
Go back into the setup mode and enter the new “RDG SC” value,
the two point calibration data and move the decimal point.
You must proceed as follows.
8-26
Page 71
MENUSUBMENU 1 SUBMENU 2DESCRIPTION
L1CNFSkip past
L2CNFSkip past
L3CNFSkip past
L4CNFSkip past
INPUTSkip past
RDG.CNFSkip past
RDG SC0.00100Enter new scale
value from above.
RDG OFSkip past
(Leave as 000000)
IN CNFINP.6=1Activates “IN.SC.OF”
(2-point scaling)
8
IN.SC.OFINPUT 109949.5This is where you
READ 100000.0enter the data
INPUT2336614.2obtained during the
READ 202000.0calibration run
(see above).
DEC PTFF.FFFFCorrect decimal
point selection
CNT BYPress the ‘RESET’
button two times to
return to the run mode
The unit is now completely scaled. If during verifying the
calibration the display is not correct you can use the offset function
(“RDG OF” if all values read high or low) or perform this calibration again.
Scaling to
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8-27
Page 72
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8.4 CURRENT INPUT, PROGRAMMING THE METER FOR A
DESIRED DISPLAY
An easy way to program your unit is to follow the example and step by
step procedure below and just modify it for your exact requirements.
EXAMPLE: An end user wants to scale the meter for a 5000 PSI,
4-20 mA current output, pressure transmitter. He wants the meter
to display in tenths of a PSI from 0 to 5000.0 PSI. The pressure
sensor requires 12-30 Vdc excitation power.
The two most common methods of scaling, Method I scaling without
simulating a known load, and Method II scaling by simulating known
loads will be demonstrated. Sometimes end users simulate known
currents instead of known physical standards (pressures), which is
covered in Method II. A third method, Method III, is for a unique
case where you are scaling with a known load and you want the
display to have 3 or more decimal places. Method III is a little
complicated and should only be used, if you are looking for really
accurate results and you desire a display with 3 or more places to the
right of the decimal point.
A. Set the correct jumpers on the meter. (Refer to Section 6 for
additional information.) Install jumpers S3A & S3C and S4B
on the main board.
S3
CBA
(FACTORY CONFIGURED)
S4
SIGNAL INPUT BD
DISPLAY
BD
R38
T1
A
B
BC
W2
W3
W1
AC POWER BD
Figure 8-7. S3 and S4 Main Board Jumper Positions
8-28
J10
J1
MAIN BD
J9
J3
J2
Page 73
Install jumpers on S1 and S2 as shown in Figure 8-8.
M
B
E
A
B
S1
A
G
D
F
C
K
H
L
J
N
R
P
Q
T
S
U
TOP VIEWS
Figure 8-8. S1 and S2 Signal Input Jumper Positions
V
S2
J9
J3
8
Scaling to
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Engineering
Units
B. Wire the transducer as shown in Figure 8-9. (Refer to Section 7
for additional information)
Always check the meter’s excitation prior to wiring your sensor to
the meter.
(4-20mA)
(+)
(
-)
JUMPER
USER
PROVIDED
NC
+
+
–
–
NC
GND
E
S
S
1
P9
2
3
METER
E
1
P3
2
3
Figure 8-9. Sensor Input Connection
8-29
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8
C. The unit comes with all lockout bytes set in the unlocked
position(“0”). Refer to Section 9.1 for information on lockout
bytes.
If the unit has been program previously please make sure that at
least the following lockout codes are unlocked. If they are not
unlocked you will not be able to scale the meter.
MENUSUB MENU
“L1CNF”L1C.7=0, L1C.8=0
“L2CNF”All sub menus must be unlocked “0”
Scroll to the desired menu by pressing the ‘MENU’ button. You
enter a submenu by pressing the ‘MIN’ button. You select “0” or “1”
by pressing the ‘MAX’ button. Always press the ‘MENU’ button
when leaving a submenu to store the values or parameters you
entered.
METHOD I: SCALING WITHOUT SIMULATING A KNOWN LOAD.
Scaling to
Display
Engineering
Units
All of the following steps are accomplished by using the front panel
buttons.
1. Scale the instrument by entering only 3 parameters. The 3
parameters are “RDG SC” (Reading Scale), “RDG OF” (Reading
Offset), and “DEC PT” (Decimal Point).
Calculate your “RDG SC” (Reading Scale) using the following
formula:
RDG SC= 5000/(16 x 5000) = 0.06250
Where: display span= 5000 – 0 = 5000
Sensor’s output span= 20 mA – 4 mA = 16 mA
Pressing the ‘MENU’ button will take you through all the different
menus listed below. When you wish to enter a menu, to the
submenu 1 stage, press the ‘MIN’ button. To make a selection, in
submenu 1, press the ‘MAX’ button. If the submenu has more than
one item to select use the ‘MIN’ button to scroll to the next item of
choice and again use the ‘MAX’ button to make your selection.
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After making all your choices, in submenu 1, enter these selections
by pressing the ‘MENU’ button which will momentarily flash
“STORED” on the display.
If the item selected in submenu 1 has a submenu 2 associated with
it, press the ‘MIN’ button to go to submenu 2. Select your choice
by pressing the ‘MAX’ button and enter your choice by pressing
the ‘MENU’ button.
Pressing the ‘RESET’ button one time brings you back one
‘MENU’ item, pressing the ‘RESET’ button two times returns you
to the run mode (this also results in a hard reset of peak and valley
and your setpoints).
Proceed through the flow chart below entering the values listed in
the Sub Menu 1 and 2 columns.
MENUSUBMENU 1 SUBMENU 2DESCRIPTION
L1CNFSkip past
L2CNFSkip past
L3CNFSkip past
L4CNFSkip past
INPUTBRIDGEMeter’s input.
8
Scaling to
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Engineering
Units
RDG.CNF RDG.1=0Scaling y=mx+b
RDG.2=0Active decimal point
RDG.3=0Normal display brightness
RDG.4=1Leading zeros suppressed
RDG.5=Disregard not used
RDG.6=Disregard not used
RDG.7=0External hard reset vs
only peak reset
RDG SC0.06250See calculations above
RDG OF0000000
continued next page
8-31
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8
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MENUSUBMENU 1 SUBMENU 2DESCRIPTION
IN CNFINP.1=060 Hz ac power
INP.2=0Slow reading
(S1A jumper omitted)
INP.3=0Unipolar input
(S1B jumper omitted)
INP.4=0Std, for current inputs
INP.5=Not used
INP.6=0Disables IN.SC.OF
INP.7=0Non ratiometric input
IN.SC.OFSkip past
DEC PTFFFFF.FSets decimal point
CNT BYPress ‘RESET’ two times to
return to the Run mode
2. Now you are in the run mode and the transducer is connected to
the meter. Simulate no load on the transducer (just leave the
pressure port open to atmosphere) and note the display reading.
Assume the display shows “1013.3”. To make the display indicate zeros you must go to the menu “RDG OF” and enter the
value “–1013.3”. After entering this value press the ‘MENU’
button to store it, and then press the ‘RESET’ button two times
to return to the run mode. The scaling is now complete.
METHOD II: SCALING BY SIMULATING A KNOWN LOAD.
1. Prior to simulating a known load you must set up the unit as
shown below.
The ‘MENU’ button will take you through all the different menu’s
listed below. When you wish to enter a menu, to the submenu 1
stage, press the ‘MIN’ button. To make a selection, in submenu 1,
press the ‘MAX’ button. If the submenu has more than one item to
select, use the ‘MIN’ button to scroll to the next item of choice and
again press the ‘MAX’ button to make your selection.
After making all your choices, in submenu 1, enter these selections
by pressing the ‘MENU’ button which will momentarily flash
“STORED”, on the display. If the item selected in submenu 1 has a
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submenu 2 associated with it, press the ‘MIN’ button to enter the
submenu 2. Select your choice by pressing the ‘MAX’ button and
enter your choice by pressing the ‘MENU’ button.
Pressing the ‘RESET’ button one time brings you back one
‘MENU’ item, press the ‘RESET’ button two times to return to the
run mode.
WARNING! this also results in a hard reset of your peak and valley
and setpoints.
Proceed through the following flow chart entering the values listed
in submenu 1 and 2 columns.
MENUSUBMENU 1 SUBMENU 2DESCRIPTION
L1CNFSkip past
L2CNFSkip past
L3CNFSkip past
L4CNFSkip past
8
INPUTBRIDGEMeter’s input
RDG.CNF RDG.1=02-point scaling IN.SC.OF
RDG.2=0Active decimal point
RDG.3=0Normal display brightness
RDG.4=1Leading zeros suppressed
RDG.5=Disregard not used
RDG.6=Disregard not used
RDG.7=0External hard reset vs
only peak reset
RDG SC1.00000Preset for IN.SC.OF
RDG OF0000000Preset for IN.SC.OF
IN CNFINP.1=060 Hz ac power
INP.2=0Slow reading
(S2A jumper omitted)
continued next page
Scaling to
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8-33
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8
MENUSUBMENU 1 SUBMENU 2DESCRIPTION
INP.3=0Unipolar input
(S2B jumper omitted
INP.4=0Std, for current inputs
INP.5=Disregard not used
INP.6=0Disables IN.SC.OF
INP.7=0Non ratiometric input
IN.SC.OFSkip past
DEC PTFFFFFFNo decimal point for
calibration run
(Desired decimal point
will be entered later)
CNT BYPress the ‘RESET’ button
two times to return to
the run mode
Scaling to
Display
Engineering
Units
2. Now you are in the run mode and the transducer is connected to
the meter. Simulate two loads on the transducer and record the
meter’s display as “INPUT1” and “INPUT2” and record what
each of these readings should display (“READ 1” and
“READ 2”) on a piece of scrap paper or in the spaces provided
below. These numbers will be the INPUT values entered in the
“IN.SC.OF” scaling. Normally the two points that are calibrated
are the no load condition and 3/4 full scale. However, you may
use any two measurements.
“INPUT1”“INPUT2”
“READ 1”“READ 2”
Assume that you simulate no load and the display indicates “19590”,
and when you simulate 4000 PSI the display indicates “80150”.
The following data will now be entered into the 2-point scaling
“IN.SC.OF” method.
“INPUT1”:019590“READ 1”:0000
“INPUT2”:080150“READ 2”:4000
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Go back into the set up mode and follow the flow chart below
entering the values in the submenus shown.
MENUSUBMENU 1 SUBMENU 2DESCRIPTION
L1CNFSkip past
L2CNFSkip past
L3CNFSkip past
L4CNFSkip past
INPUTSkip past
RDG.CNFSkip past
RDG SCSkip past
(Leave as 1.00000)
RDG OFSkip past
(Leave as 000000)
IN CNFINP.6=1Activates IN.SC.OF
(2-point scaling)
IN.SC.OFINPUT 1019590This is where you
READ 1000000enter the data
INPUT2080150obtained during the
READ 2004000calibration run (see above).
DEC PTFFFFF.FDecimal point selection
CNT BYPress the ‘RESET’ button
two times to return to
the run mode
The unit is now completely scaled. If during verifying the
calibration, the display is not correct, you can use the offset
function (“RDG OF” if all values read high or low) or perform
this calibration again.
8
Scaling to
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Engineering
Units
8-35
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8
METHOD III: SCALING BY SIMULATING A KNOWN LOAD WITH THREE OR
MORE DECIMAL POINT POSITIONS.
An end user has a 3 inch of water pressure transducer with a
4-20 mA output. The end user wants to display in ten thousandths
of an inch of water (desired display 0.0000 to 3.0000). Proceed to
Section 8.3 performing A, B and C sections.
1. Prior to simulating a known load you must set up the unit as
shown below:
Pressing the ‘MENU’ button will step you through all the different
menus listed below. When you wish to enter a menu, to the
submenu 1 stage, press the ‘MIN’ button. To make a selection, in
submenu 1, press the ‘MAX’ button. If the submenu has more than
one item to select press the ‘MIN’ button to scroll to the next item
of choice and again press the ‘MAX’ button to make your selection.
After making all your choices, in submenu 1, enter these selections
by pressing the ‘MENU’ button which will momentarily flash
“STORED”, on the display.
Scaling to
Display
Engineering
Units
If the item selected in submenu 1 has a submenu 2 associated with
it, press the ‘MIN’ button to enter the submenu 2. Select your
choice by pressing the ‘MAX’ button and enter your choice by
pressing the ‘MENU’ button.
Pressing the ‘RESET’ button one time brings you back one menu,
pressing it a second time returns you to the run mode.
WARNING! this also results in a hard reset of your peak and valley
and setpoints.
Proceed through the flow chart below entering the values listed in
submenu 1 and 2 columns.
8-36
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MENUSUBMENU 1 SUBMENU 2DESCRIPTION
L1CNFSkip past
L2CNFSkip past
L3CNFSkip past
L4CNFSkip past
INPUTBRIDGEMeter’s input
RDG.CNF RDG.1=02-point scaling IN.SC.OF
RDG.2=0Active decimal point
RDG.3=0Normal display brightness
RDG.4=1Leading zeros suppressed
RDG.5=Disregard not used
RDG.6=Disregard not used
RDG.7=0External hard reset vs
only peak reset
RDG SC1.00000Enter for IN.SC.OF scaling
RDG OF0000000Enter for IN.SC.OF scaling
IN CNFINP.1=060 Hz ac power
INP.2=0Slow reading
(S2A jumper omitted)
INP.3=0Unipolar input
(S2B jumper omitted)
INP.4=0Std, for current inputs
INP.5=Disregard not used
INP.6=0Disables IN.SC.OF
INP.7=0Non ratiometric input
IN.SC.OFSkip past
DEC PTFFFFF.FBy shifting the decimal
point, it makes the meter
10 times more sensitive
(desired decimal point will
be entered later)
CNT BYPress the ‘RESET’ button
two times to return to
the run mode
8
Scaling to
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Engineering
Units
8-37
Page 82
2. Now you are in the run mode and the transducer is connected to
the meter. Simulate two loads on the transducer and record the
meter display as “INPUT1” and “INPUT2” and record what each
of these readings should display (“READ 1” and “READ 2”) on a
piece of scrap paper or in the spaces provided below, these
numbers will be the INPUT values entered in the “IN.SC.OF”
scaling.
Normally the two points that are calibrated are the no load
condition and 3/4 full scale. However, you may use any two
measurements.
“INPUT1”“INPUT2”
“READ 1”“READ 2”
Assume that you simulate no load and the display indicates “20054.3”,
and when you simulate 2.0000 inches of water, the display
indicates “66675.6” .
8
Scaling to
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Engineering
Units
The following data will now be entered into the 2-point scaling
“IN.SC.OF” method.
Ignore the decimal point position for the READ values. Just note
how many zero’s (or places to the right of the decimal) you need.
In this example there were 4 decimal places needed and there are
4 zeros after the “2” (in the “READ 2” value).
You must alter the “RDG SC” factor as follows. Note that the
decimal point above in the “READ 1” and “READ 2” values is not
in the correct position. You need to move it 3 places to the left to
make it correct.
By looking at Table 8-4, you can see that a value of 0.00100 must
be entered for a new “RDG SC” value.
8-38
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TABLE 8-4
READING SCALE (RDG SC) vs DECIMAL POINT SHIFT
NUMBER OF SPACES
DECIMAL POINT MOVESRDG SC
TO THE LEFTVALUE
01.00000
10.10000
20.01000
30.00100
40.00010
Go back into the setup mode and enter the new “RDG SC” value,
the 2-point calibration data and move the decimal point.
You must proceed as follows:
MENUSUBMENU 1 SUBMENU 2DESCRIPTION
L1CNFSkip past
L2CNFSkip past
L3CNFSkip past
L4CNFSkip past
INPUTSkip past
RDG.CNFSkip past
RDG SC0.00100Enter new scale value
from above.
RDG OFSkip past (Leave as 000000)
IN CNFINP.6=1Activates “IN.SC.OF”
(2-point scaling)
IN.SC.OFINPUT 120054.3This is where you
READ 100000.0enter the data
INPUT266675.6obtained during the
READ 202000.0calibration
run (see above)
8
Scaling to
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Engineering
Units
DEC PTFF.FFFFCorrect decimal point
CNT BYPress the ‘RESET’ button
selection
two times to return to the
run mode
8-39
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8
Scaling to
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Units
The unit is now completely scaled. If during verifying the
calibration the display is not correct you can use the offset function
(“RDG OF” if all values read high or low) or perform this calibration again.
8.5 POTENTIOMETER, PROGRAMMING THE METER FOR
A DESIRED DISPLAY
An easy way to program your unit is to follow the example and
step by step procedure below and just modify it for your exact
requirements.
EXAMPLE: An end user wants to scale the meter for a 200 PSI,
0-500 ohms output, pressure transducer. You want the meter to
display in hundredths of a PSI from 0 to 200.00 PSI. The pressure
sensor requires 10 Vdc excitation power.
The two most common methods of scaling, Method I scaling
without simulating a known load, and Method II scaling by simulating known loads will be demonstrated. Sometimes end users
simulate known voltages instead of known physical standards
(pressures); this is covered in Method II. A third method is for a
unique case where you are scaling with a known load and you want
the display to have 3 or more decimal places. Method III is a little
complicated and should only be used, if you are looking for really
accurate results and you desire a display with 3 or more places to
the right of the decimal point.
8-40
Page 85
A. Set the correct jumpers on the meter as shown in Figure 8-10.
(Refer to Section 6 for additional information)
Configure jumpers on S1 and S2 as shown in Section 6.
Install jumpers S3A & S3C and S4A & S4C on the main board.
S4A & S4C will provide a factory set 10 Vdc. Adjusting R38 will
vary excitation. Use a multimeter when adjusting R38.
S4
DISPLAY
BD
A
BC
CBA
S3
R38
T1
W2
W3
W1
AC POWER BD
(FACTORY CONFIGURED)
SIGNAL INPUT BD
MAIN BD
J10
J2
J1
J9
J3
8
Scaling to
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Engineering
Units
Figure 8-10. S3 and S4 Main Board Jumper Positions
Install jumpers on S1 and S2 as shown in Figure 8-11.
8-41
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M
E
A
B
S2
S1
B
A
G
D
F
C
K
H
L
J
N
R
P
S
Q
V
T
U
TOP VIEWS
J9
J3
8
Scaling to
Display
Engineering
Units
Figure 8-11. S1 and S2 Signal Input Jumper Positions
B. Wire the transducer as shown in Figure 8-12. (Refer to Section 7
for additional information).
Always check the meter’s excitation prior to wiring your sensor to
the meter.
+
JUMPER
USER
PROVIDED
+
–
NC
–
NC
GND
E
S
S
E
1
P9
2
3
METER
1
P3
2
3
Figure 8-12. Sensor Input Connections
8-42
Page 87
C. The unit comes with all lockout bytes set in the unlocked
position (“0”). Refer to Section 9.1 for information on lockout
bytes.
If the unit has been programmed previously make sure that at least
the following lockout bytes are unlocked. If they are Not unlocked
you will not be able to scale the meter.
MENUSUBMENU
“L1CNF” L1C.7=0, L1C.8=0
“L2CNF” All sub menus must be unlocked “0”
Scroll to the menu by pressing the ‘MENU’ button. Enter a
submenu by pressing the ‘MIN’ button. Select “0” or “1” by pressing
the ‘MAX’ button. Always press the ‘MENU’ button when leaving
a submenu to store the values you entered.
METHOD I: SCALING WITHOUT SIMULATING A KNOWN LOAD.
All of the following steps are accomplished by using the front panel
buttons.
1. Scale the instrument by entering only 3 parameters. The 3
parameters are “RDG SC” (Reading Scale), “RDG OF” (Reading
Offset), and “DEC PT” (Decimal Point).
Pressing the ‘MENU’ button will take you through all the different
menu’s listed below. When you wish to enter a menu, to the
submenu 1 stage, press the ‘MIN’ button. To make a selection, in
submenu 1, press the ‘MAX’ button. If the submenu has more
than one item to select use the ‘MIN’ button to scroll to the next
item of choice and again use the ‘MAX’ button to make your
selection.
After making all of your choices, in submenu 1, enter these selections by pressing the ‘MENU’ button which will momentarily flash
“STORED” on the display.
If the item selected in submenu 1 has a submenu 2 associated with
it, press the ‘MIN’ button to enter the submenu 2. Select your
choice by pressing the ‘MAX’ button and enter your choice with
the ‘MENU’ button. Pressing the ‘RESET’ button one time brings
you back one menu item, pressing the ‘RESET’ button two times
returns you to the run mode.
8
Scaling to
Display
Engineering
Units
WARNING! this also results in a hard reset of peak and valley and
your setpoints.
Proceed through the flow chart below entering the values listed in
submenu 1 and 2 columns.
MENUSUBMENU 1 SUBMENU 2DESCRIPTION
L1CNFSkip past
L2CNFSkip past
L3CNFSkip past
L4CNFSkip past
INPUTBRIDGEMeter’s input.
RDG.CNF RDG.1=0Scaling y=mx+b
RDG.2=0Active decimal point
RDG.3=0Normal display brightness
RDG.4=1Leading zeros suppressed
RDG.5=Disregard not used
RDG.6=Disregard not used
RDG.7=0External hard reset vs
only peak reset
continued next page
8-44
Page 89
MENUSUBMENU 1 SUBMENU 2DESCRIPTION
RDG SC0.00200See calculations above
RDG OF0000000
IN CNFINP.1=060 Hz ac power
INP.2=0Slow reading
(S1A jumper omitted)
INP.3=0Unipolar input
(S1B jumper omitted)
INP.4=0Std, for voltage inputs
INP.5=Disregard not used
INP.6=0Disables IN.SC.OF
INP.7=1Ratiometric input
IN.SC.OFSkip past
DEC PTFFFF.FFSets decimal point
CNT BYPress the ‘RESET’ button
two times to return to
the run mode
2. Now you are in the run mode and the transducer is connected to
the meter. Simulate no load on the transducer (just leave the
pressure port open to atmosphere) and note the display reading.
Assume the display shows “1.25”. To make the display indicate
zeros you must go to the menu “RDG OF” and enter the value
“–001.25”. After entering this value press the ‘MENU’ button to
store it, and then press the ‘RESET’ button two times to return
to the run mode. The scaling is now complete.
METHOD II: SCALING BY SIMULATING A KNOWN LOAD.
1. Prior to simulating a known load you must set up the unit as
shown below.
8
Scaling to
Display
Engineering
Units
The ‘MENU’ button will take you through all the different menu’s
listed below. When you wish to enter a menu, to the submenu 1
stage, press the ‘MIN’ button. To make a selection, in submenu 1,
press the ‘MAX’ button. If the submenu has more then one item to
select use the ‘MIN’ button to scroll to the next item of choice and
8-45
Page 90
again press the ‘MAX’ button to make your selection. After making
all of your choices, in submenu 1, enter these selections by pressing
the ‘MENU’ button which will momentarily flash “STORED”, on
the display. If the item selected in submenu 1 has a submenu 2
associated with it, press the ‘MIN’ button to enter the submenu 2.
Select your choice by pressing the ‘MAX’ button and enter your
choice by pressing the ‘MENU’ button.
Pressing the ‘RESET’ button one time brings you back one menu item,
pressing the ‘RESET’ button two times returns you to the run mode
WARNING! this also results in a hard reset of your peak and valley
and setpoints.
Proceed through the flow chart below entering the values listed in
submenu 1 and 2 columns.
MENUSUBMENU 1 SUBMENU 2DESCRIPTION
8
Scaling to
Display
Engineering
Units
L1CNFSkip past
L2CNFSkip past
L3CNFSkip past
L4CNFSkip past
INPUTBRIDGEMeter’s input
RDG.CNF RDG.1=02-point scaling IN.SC.OF
RDG.2=0Active decimal point
RDG.3=0Normal display brightness
RDG.4=1Leading zeros suppressed.
RDG.5=Disregard not used
RDG.6=Disregard not used
RDG.7=0External hard reset
vs only peak reset
RDG SC1.00000Preset for IN.SC.OF
RDG OF0000000Preset for IN.SC.OF
continued next page
8-46
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MENUSUBMENU 1 SUBMENU 2DESCRIPTION
IN CNFINP.1=060 Hz ac power
INP.2=0Slow reading
(S2A jumper omitted)
INP.3=0Unipolar input
(S2B jumper omitted)
INP.4=0Std
INP.5=Disregard not used
INP.6=0Disables IN.SC.OF
INP.7=1Ratiometric input
IN.SC.OFSkip past
DEC PTFFFFFFNo decimal point for
calibration run
(Desired decimal point will
be entered later)
CNT BYPress the ‘RESET’ button
two times to return to
the run mode
8
2. Now you are in the run mode and the transducer is connected to
the meter. Simulate two loads on the transducer and record the
meter’s display as “INPUT1” and “INPUT2” and record what
each of these readings (“READ 1” and “READ 2”) should
display on a piece of scrap paper or in the spaces provided below.
These numbers will be the INPUT values entered in the
“IN.SC.OF” scaling. Normally the two points that are calibrated
are the no load condition and 3/4 full scale. However, you may
use any two measurements.
“INPUT1”“INPUT2”
“READ 1”“READ 2”
Assume that you simulate no load and the display indicates “13”,
and when you simulate 160 PSI the display indicates “80567”.
The following data will now be entered into the two point scaling
“IN.SC.OF” method.
Scaling to
Display
Engineering
Units
“INPUT1”:000013“READ 1”:000000
“INPUT2”:080567“READ 2”:000160
8-47
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8
Scaling to
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Units
Proceed back into the set up mode and follow the flow chart below
entering the values in the submenus shown.
MENUSUBMENU 1 SUBMENU 2DESCRIPTION
L1CNFSkip past
L2CNFSkip past
L3CNFSkip past
L4CNFSkip past
INPUTSkip past
RDG.CNFSkip past
RDG SCSkip past
(Leave as 1.0000)
RDG OFSkip past
(Leave as 000000)
IN CNFINP.6=1Activates IN.SC.OF
(2-point scaling)
IN.SC.OFINPUT 1000013This is where you
READ 1000000enter the data
INPUT2080567 obtained during the
READ 2000160calibration
run (see above)
DEC PTFFFFF.FDecimal point
selection
CNT BYPress the ‘RESET’ button
two times to return to
the run mode
The unit is now completely scaled. If during verifying the
calibration the display is not correct you can use the offset function
(“RDG OF” if all values read high or low) or perform this calibration again.
8-48
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METHOD III: SCALING BY SIMULATING A KNOWN LOAD WITH THREE OR MORE
DECIMAL POINT POSITIONS.
EXAMPLE: An end user has a displacement sensor with 5 inches of
travel and a 500 ohm output. You want to display in one ten
thousandths of an inch (desired display 0.0000 to 5.0000). Proceed
to Section 8.4 performing A, B and C sections.
1. Prior to simulating a known load you must set up the unit as
shown below.
Pressing the ‘MENU’ button will step you through all the different
menus listed below. When you wish to enter a menu, to the
submenu 1 stage, press the ‘MIN’ button. To make a selection, in
submenu 1, press the ‘MAX’ button. If the submenu has more then
one item to select press the ‘MIN’ button to scroll to the next item
of choice and again press the ‘MAX’ button to make your selection.
After making all your choices, in submenu 1, enter these selections
by pressing the ‘MENU’ button which will momentarily flash
“STORED”, on the display.
If the item selected in submenu 1 has a submenu 2 associated with
it, press the ‘MIN’ button to enter the submenu 2. Select your
choice by pressing the ‘MAX’ button and enter your choice by
pressing the ‘MENU’ button.
Pressing the ‘RESET’ button one time brings you back one menu
item, pressing the ‘RESET’ button two times returns you to the run
mode.
WARNING! this also results in a hard reset of your peak and valley
and setpoints.
Proceed through the flow chart below entering the values listed in
submenu 1 and 2 columns.
8
Scaling to
Display
Engineering
Units
8-49
Page 94
MENUSUBMENU 1 SUBMENU 2DESCRIPTION
L1CNFSkip past
L2CNFSkip past
L3CNFSkip past
L4CNFSkip past
INPUTBRIDGEMeter’s input
RDG.CNF RDG.1=02-point scaling IN.SC.OF
RDG.2=0Active decimal point
RDG.3=0Normal display brightness
RDG.4=1Leading zeros suppressed
RDG.5=Disregard not used
RDG.6=Disregard not used
RDG.7=0External hard reset vs
only peak reset
RDG SC1.00000Preset for IN.SC.OF
8
Scaling to
Display
Engineering
Units
RDG OF0000000Preset for IN.SC.OF
IN CNFINP.1=060 Hz ac power
INP.2=0Slow reading
(S2A jumper omitted)
INP.3=0Unipolar input
(S2B jumper omitted)
INP.4=0Std, for current inputs
INP.5=Disregard not used
INP.6=0Disables IN.SC.OF
INP.7=1Ratiometric input
IN.SC.OFSkip past
DEC PTFFFFF.FBy shifting the decimal
point, it makes the meter
10 times more sensitive
(desired decimal point
will be entered later)
CNT BYPress the ‘RESET’ two
times to return to the
run mode
8-50
Page 95
2. Now you are in the run mode and the transducer is connected to
the meter. Simulate two loads on the transducer and record the
meter displays as “INPUT1” and “INPUT2” and record what
each of these readings (“READ 1” and “READ 2”) should
display on a piece of scrap paper or in the spaces provided below.
These numbers will be the INPUT values entered in the
“IN.SC.OF” scaling. Normally the two points that are calibrated
are the no load condition and 3/4 full scale. However, you may
use any two measurements.
“INPUT1”“INPUT2”
“READ 1”“READ 2”
Assume that you simulate no displacement and the display indicates “-55.6”, and when you simulate 4.0000 inches the display
indicates “16136.6”.
The following data will now be entered into the two point scaling
“IN.SC.OF” method.
8
“INPUT1”:-0055.6“READ 1”:00000.0
“INPUT2”:16136.6“READ 2”04000.0
Ignore the decimal point position for the READ values. Just note
how many zero’s (or places to the right of the decimal) you need.
In this example there were 4 decimal places needed and there are 4
zeros after the “4” in the “READ 2” value (ignore the decimal
point).
You must alter the “RDG SC” factor as follows. Note that the
decimal point above in the “READ 1” and “READ 2” values is not
in the correct position. You need to move it 3 places to the left to
make it correct.
By looking at Table 8-6, you can see that a value of 0.00100 must
be entered for a new “RDG SC” value.
Scaling to
Display
Engineering
Units
8-51
Page 96
Page 97
9-1
Meter Function Menus
9
EXPLANATION OF LOCKOUT CONFIGURATIONS AND
METER FUNCTION MENUS
HOW TO USE THE TABLES IN SECTION 9
MIN/MAX/MENUThese are the buttons on the meter you are to
press to access the parameters given in the
same column.
MAIN MENU/These are headings for the table columns.
SUBMENU:
DISPLAYEDThese are parameters seen on the display
INFORMATION:after pressing either ‘MIN’, ‘MAX’, or ‘MENU’
button(s).
NOTE: If you press the ‘RESET’ button two times while the meter is in the
run mode, all Setpoints, Alarms, Peak & Valley will be reset and the meter
will begin new measurements.
If you press the ‘RESET’ button one time while in the configuration mode,
you will move one MAIN MENU backwards and any selection will not be
saved. If you press the ‘RESET’ button two times while in the configuration
mode, you will reset the meter and only those menu items saved by pressing
the ‘MENU’ button will be saved.
9.1 Individual Lockout Information
To restrict access to different parameters of the program in the meter, you
may want to lockout parts of the meter. When you lock out a parameter, it
will no longer appear when you scroll through the menu. To lock out specific
parameters of the meter (setpoint, scaling), refer to the following tables.
Once set (to unlock useful features for a given application and to lock out
any features), these four “L1C”, “L2C”, “L3C”, and “L4C” can be rapidly
skipped over by pressing the ‘MENU’ button four times.
Note
☞
Page 98
9
Meter Function Menus
9-2
MENUMIN/MAX*
BUTTONBUTTON
MAIN MENUSUB MENUCONDITION
“L1 CNF”:LOCKOUT CONFIGURATION #1
“L1C.1=0”Setpoint 1 change unlocked.
“L1C.1=1”Setpoint 1 change locked out.
“L1C.2=0”Setpoint 2 change unlocked.
“L1C.2=1”Setpoint 2 change locked out.
“L1C.3=0”Setpoint 3 (Alarm 1) change unlocked.
“L1C.3=1”Setpoint 3 (Alarm 1) change locked out.
“L1C.4=0
”Setpoint #4 (Alarm 2) change unlocked.
“L1C.4=1”Setpoint #4 (Alarm 2) change locked out.
“L1C.5=0”Valley-value (LO RDG) display is permitted.
“L1C.5=1”Displays microprocessor revision.
“L1C.6=0”Peak-value (HI RDG) display is permitted.
“L1C.6=1”Peak-value (HI RDG) display is not
permitted.
“L1C.7=0”INPUT CLASS (BRIDGE) is selected.
“L1C.7=1”INPUT CLASS is locked out.
“L1C.8=0”Not used in “BRIDGE” mode,
must be set to “0”.
“L1C.8=1”Not used in “BRIDGE” mode.
*The ‘MIN’ button allows you to sequence through L1C.1, L1C.2, L1C.3,
L1C.4, L1C.5, L1C.6, L1C.7 and L1C.8.
The ‘MAX’ button allows you to select the “0” or “1” state for each “L1C”
condition.
The ‘MENU’ button stores the selected values for all “L1C” condition(s)
changed and advances the meter to “L2 CNF”. Do not press the ‘MENU’
button after each change within the submenu or the meter will advance to
the next menu item.
Every underlined “0” or “1” state is the factory preset value.
Page 99
9-3
Meter Function Menus
9
MENUMIN/MAX*
BUTTONBUTTON
MAIN MENUSUB MENUCONDITION
“L2 CNF”:LOCKOUT CONFIGURATION #2
“L2C.1=0”RDG.CNF (scale/offset method and display
features) may be chosen.
“L2C.1=1”RDG.CNF (scale/offset method and display
features) is locked out.
“L2C.2=0”Either RDG SC (computed input-to-display
scale factor)
or
RD.SC.OF (two data points, which
determine the reading scale/offset) may be
entered.
“L2C.2=1”Either RDG SC (computed input-to-display
scale factor)
or
RD.SC.OF (two data points, which
determine the reading scale/offset) is
locked out.
“L2C.3=0”RDG OF (offset computed in display digits)
may be entered.
“L2C.3=1”RDG OF (offset computed in display digits)
prelinearizing scale/offset) may not be
locked out.
“L2C.5=0”IN.SC.OF (two data points for additional
scale/offset) may be entered.
“L2C.5=1”IN.SC.OF (two data points for additional
scale/offset) may not be entered.
“L2C.6=0”DEC PT (decimal-point location) may be
chosen
“L2C.6=1”DEC PT (decimal-point location) may not
be chosen.
continued next page
Page 100
9
Meter Function Menus
9-4
MENUMIN/MAX*
BUTTONBUTTON
MAIN MENUSUB MENUCONDITION
“L2 CNF”
“L2C.7=0”CNT BY (round off of display) can be
specified.
“L2C.7=1”CNT BY (round off of display) cannot be
specified.
“L2C.8=0”FIL CNF (adaptive/fixed filtering and for
which output(s)) can be chosen.
“L2C.8=1”FIL CNF (adaptive/fixed filtering and for
which output(s)) cannot be chosen.
* The ‘MIN’ button allows you to sequence through L2C.1, L2C.2, L2C.3,
L2C.4, L2C.5, L2C.6, L2C.7, and L2C.8.
The ‘MAX’ button allows you to select the “0” or “1” state for each “L2C”
condition.
The ‘MENU’ button stores the selected values for all “L2C” condition(s)
changed and advances the meter to “L3 CNF”. Do not press the ‘MENU’
button after each change within the submenu or the meter will advance to
the next menu item.
Every underlined “0” or “1” state is the factory preset value.
MENUMIN/MAX*
BUTTONBUTTON
MAIN MENUSUB MENUCONDITION
“L3 CNF”:LOCKOUT CONFIGURATION#3
“L3C.1=0
”FIL TI (# of samples in average) can be
chosen.
“L3C.1=1”FIL TI (# of samples in average) cannot be
locked out.
“L3C.2=0”SP CNF (mode of action of setpoints 1 & 2
LEDs, transistors and relays) can be
selected.
“L3C.2=1”SP CNF (mode of action of setpoints 1 & 2
LEDs, transistors and relays) cannot be
locked out.
“L3C.3=0
”AL CNF (mode of action of Setpoints 3 & 4,
often used as alarms) can be locked out.
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