Omega CSH5 Specification

Page 1
Strip Heaters
Channel Strip Heaters
Ceramic Insulated
l A Reliable Heat Source
with Seamless Stainless Steel Sheath
l
Flat Surface Mounting Installations
Heating Applications
Typical Applications
l Ovens l Hot Plates l Dies l Molds l Drying l Melting l Baking l Incubators l Platens l Food Warmers l Welding Preheating l Air Heating l Sealing Bars l Thermoforming l Tank Heating
F
E
D
A
Type 304 Stainless Steel sheath provides the best
A
combination of physical strength and resistance to high temperatures and chemical corrosion. Dependable at sheath temperatures of up to 650°C (1200°F).
Stainless Steel 10-32 threaded screws are standard and
B
are securely fastened. Various termination configurations
and options are available.
Specially selected and designed ceramic insulator
C
houses the resistance wire coil, insulating it from the outer sheath.
Helically wound resistance wire coil made from nickel-
D
chrome wire is evenly stretched and precisely strung through the ceramic insulator, providing uniform heat. Resistance wire is then mechanically connected to screw terminals or lead wires for a strong positive joint.
B
C
A custom mixture of several high purity magnesium oxide
E
grain sizes, chosen to increase thermal conductivity and dielectric strength, are used to fill all remaining space inside and around the ceramic insulator. Voids are densely packed.
Channel strip heaters are available with or without
F
mounting tabs. If without, the ends are silver soldered shut to prevent moisture and contaminants from entering the heater. Tabs are not available on 6.35 thick x 16 mm wide
5
⁄
(¼ x
8") heaters.
To order, call 1-800-826-6342 or shop online at omega.com
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Strip Heaters
Channel Strip Heaters
Ceramic Insulated
Channel Strip Heaters have proven to be extremely efficient and dependable as a heat source for surface heating in hundreds of industrial and commercial applications. The rectangular tube gives full surface contact when used in a milled slot to provide maximum heat transfer area.
For surface mounting installations, channel strip heaters must be securely clamped along their entire length to a smooth metal surface. When supported by mounting tabs, the terminal end should be secured firmly. Opposite end should be loose to allow for thermal expansion.
PERFORMANCE RATINGS
Maximum Sheath Temperature: 650°C (1200°F) Nominal Watt Density: 20 Watts/in Maximum Watt Density: 45 Watts/in
parameters)
ELECTRICAL SPECIFICATIONS
Maximum Voltage: 480 Vac (dependent on design
parameters)
Maximum Recommended Voltage with Leads: 480V Maximum Amperage:
Lead Wire Termination: 10 amp Screw Terminations: 10-32UNF—25 amp
Resistance Tolerance: 10%, -5% Wattage Tolerance: 5%, -10%
PHYSICAL SIZE CONSTRUCTION LIMITATIONS
Width:
16 mm ( 25 mm and 38 mm (1 and 1 +0.000, -0.010"
Thickness: 6 mm (
8 and 10 mm ( [10 mm (
Length: Up to 24": ± Over 24": ±
Mounting Slot Size: Standard 8 x 13 mm ( Special Bushings: 13 x 16 mm (
5
⁄
8") Wide Heaters: +0.000, -0.005"
1
⁄
4") Thick Heaters: +0.000, –0.005"
5
3
⁄
⁄
16 and
3
⁄
8") thick heaters have radius corners]
1
⁄
16"
1
⁄
8 "
8") Thick Heaters: +0.000, –0.008"
2
(3.1 Watts/cm2)
2
(dependent on design
1
⁄
2") Wide Heaters:
5
1
⁄
⁄
16 ×
1
⁄
2 ×
5
⁄
8")
2")
OMEGA Offers Channel Strip Heaters in Four Rectangular Sizes
5
1
⁄
16 W x 6 mm thick ( Available without mounting tabs only.
25 W x 8 mm thick (1" x Available with or without mounting tabs. When supplied with Type L lead wire termination, mounting tabs are not available.
38 W x 8 mm thick (1 Available with or without mounting tabs. When supplied with Type L lead wire termination, mounting tabs are not available.
38 W x 10 mm thick (1 Available with or without mounting tabs. When supplied with Type L lead wire termination, mounting tabs are not available. [10 mm (
⁄
8" x
4").
5
⁄
16").
1
5
⁄
⁄
2" x
16").
1
3
⁄
⁄
2" x
8").
3
⁄
8") thick heaters have radius corners]
2
Standard Specifications and Tolerances of Channel Strip Heaters If tighter tolerances are required, consult OMEGA.
To order, call 1-800-826-6342 or shop online at omega.com
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Strip Heaters
Channel Strip Heaters
Screw Terminal Terminations
1
Type T1 10-32 Screw Terminals at each end Available on 25 and 38 mm (1 and 1
With Mounting TabsNo Mounting Tabs
Type T2 10-32 Screw Terminals (Tandem) at one end Available on 25 and 38 mm (1 and 1
⁄
2") wide heaters
1
⁄
2
") wide heaters
With Mounting TabsNo Mounting Tabs
Type T3 10-32 Screw Terminals (Parallel) at one end Available on 38 mm (1
With Mounting TabsNo Mounting Tabs
Type T4 10-32 Terminals offset at one end Available on 38 mm (1
1
⁄
2 ") wide heaters only
1
⁄
2") wide heaters only
With Mounting TabsNo Mounting Tabs
Height
To order, call 1-800-826-6342 or shop online at omega.com
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Channel Strip Heaters
Lead Wire Terminations
Type L
Type L
Flexible lead wires exit from end of heater. 254 mm (10") long leads standard; if longer leads are required, specify. Recommended only for tight quarters or where flexibility of the lead wire is required. Not available on heaters with tabs.
Maximum Amps: 10 at 240 Vac Maximum Volts: 480
Type L1
Flexible lead wires exit from top of heater. 254 mm (10") long leads standard; if longer leads are required, specify.
Maximum Amps: 10 at 240 Vac Maximum Volts: 480
Type W1
Strip Heaters
With Mounting TabsNo Mounting Tabs
13/16"
3/4"
Type W1
Wire braid provides strength and protection to the lead wire insulation, offering sharp bending not possible with armor cable. 254 mm (10") of wire braid over 12" long leads is standard; if longer leads or braid are required, specify.
Maximum Amps: 10 at 240 Vac Maximum Volts: 480
13/16"
1/2"
1-3/4"
Type L1
Type W2
Stainless steel braid over each lead wire offers sharp bending not possible with armor cable, as well as abrasion protection. 254 mm (10") long leads standard; if longer leads are required, specify. Not available on heaters with tabs.
Maximum Amps: 10 at 240 Vac Maximum Volts: 480
Type R1
Armor cable provides strength and prevents contamination from getting into the heater. 254 mm (10") of armor over 305 mm (12") long leads are standard; if longer leads or armor are required, please specify.
Maximum Amps: 10 at 240 Vac Maximum Volts: 480
Type R1A: Galvanized cable Type R2A: Stainless steel cable
With Mounting TabsNo Mounting Tabs
Type W2
4
With Mounting TabsNo Mounting Tabs
Type R1
To order, call 1-800-826-6342 or shop online at omega.com
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Strip Heaters
Channel Strip Heaters
Lead Wire Terminations
Type R2
Type R2
Right-angle armor cable prevents contamination from getting into the heater. 254 mm (10") of armor over 305 mm (12") long leads is standard; if longer leads or armor are required, please specify.
Maximum Amps: 10 at 240 Vac Maximum Volts: 480
Type R2A Galvanized cable Type R2B Stainless steel cable Type R2C Elbow and leads only (no cable)
No Mounting Tabs
Terminal Protection
Type P
High-Temperature Quick Disconnect Plug. If armor protected lead wires are required, specify armor and lead length. Available on 38 mm (1
Maximum Amps: 10 at 240 Vac Maximum Volts: 250
Type P1A Cup only (UT900) Type P1B Cup and straight plug (H900) Type P1C Cup and 90° plug (HW900) Type P1D Cup, straight plug and galvanized cable Type P1G Cup, 90° plug and galvanized cable
1
⁄
2") wide heaters only.
With Mounting Tabs
Type P
No Mounting Tabs (type P1D)
2-7/8"
1-7/16"
No Mounting Tabs (type P1G)
Caution: Exposed electrical wiring on Strip Heaters is a violation of electrical safety codes, including O.S.H.A.
3"
3/4"
With Mounting Tabs (type P1D)
2-7/8"
1-7/16"
With Mounting Tabs (type P1G)
3"
1/2"
1-3/4"
To order, call 1-800-826-6342 or shop online at omega.com
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2-1/2" 1-1/8"
Channel Strip Heaters
Terminal Protection
Strip Heaters
Type C
Type C
1
Terminal box has a 13 mm ( (actual diameter 22 mm (
⁄
2") trade size knockout
7
⁄
8"). Box provides excellent
protection to exposed terminals. If armor-protected lead wires are required, specify armor and lead length. Available on 25 and 38 mm (1 and 1
1
⁄
2") wide heaters.
Type CA No cable or braid Type CB Galvanized cable Type CC Stainless steel cable Type CD Wire braid
2-1/2"
No Mounting Tabs
Type MP
2-1/2" 1/8"
1/8"
1-7/8"
1-7/8"
With Mounting Tabs
1/2"
1-7/8"
Type MP
Specially designed box is welded to the Channel Strip Heater and potted with epoxy. The ends of the heater are also welded. Leads exit through a 1/2 NPT nut that can be located at the top or in the front of the box. Armor cable can be supplied with the male fitting, providing a completely sealed channel strip. Available on 38 mm (1
1
⁄2") wide
heaters only.
254 mm (10") long leads standard; if longer leads are required, specify.
Maximum Amps: 25 Maximum Volts: 480
Ceramic Covers for Insulating Terminals
Igloo™ Ceramic terminal covers consist of two individual ceramic parts. With a tight-fitting cap and a solid base, an Igloo cover will fully insulate any standard 10-32 terminal lug used for electrical wiring hookups. Igloo covers can be assembled on all Channel Strip heaters with Type 1 and Type 4 screw terminals.
Type C6 Double Port In-Line Part Number: CER-101-104
Three different types of Igloo bases are available for your wiring convenience. Double Port In-Line, Double Port 90° and Single Port.
When ordering, specify the type of Igloo.
6
Ceramic Cap
Thread 10-32 Part Number CER-102-101
To order, call 1-800-826-6342 or shop online at omega.com
Type C7 Double Port 90° Part Number: CER-101-106
Type C8 Single Port Part Number: CER-101-107
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Strip Heaters
Channel Strip
3
38.1 × 9.53 mm (1½ ×
Part numbers shown are for heaters with T4 Terminals and Mounting Tabs.
⁄
8")
To Order Visit omega.com/csh5_series for Pricing and Details
Model No. Length Watt Density
120V 240V inch mm
— CSH00294
— CSH00295 CSH00296 — CSH00297 —
— CSH00298
— CSH00299
— CSH00300
— CSH00301
— CSH00302
— CSH00303
— CSH00304
— CSH00305
— CSH00306
— CSH00307
— CSH00308
— CSH00309
— CSH00310
— CSH00311
— CSH00312
— CSH00313
— CSH00314
— CSH00315
1
⁄
7
2
9 228.6 500 31 5
1
⁄
10
2
1
⁄
10
2
12 304.8 500 18 3
1
⁄
15
4
17 431.8 1000 22 3
7
⁄
17
8
7
⁄
17
8
18 457.2 1000 20 3
1
⁄
18
2
1
⁄
22
2
24 609.6 1000 14 2
1
⁄
25
2
26 660.4 1600 20 3
1
⁄
26
2
1
⁄
30
2
1
⁄
31
2
7
⁄
35
8
36 914.4 1000 9 1 50 1270.0 1000 6 1 62 1574.8 1500 7 1
190.5 200 19 3
266.7 250 12 2
266.7 400 19 3
387.4 500 13 2
454.0 350 7 1
454.0 500 10 2
469.9 500 10 2
571.5 1000 15 2
647.7 1000 13 2
673.1 1500 18 3
774.7 750 8 1
800.1 800 8 1
911.2 1000 9 1
Wattage
Watt/in
2
Watt/cm
2
Custom Engineered/Manufactured Heaters
An electric heater can be very application specific, for sizes and ratings not listed, OMEGA® will design and manufacture a channel strip heater to meet your requirements.
Please Specify the Following:
l Width and Thickness l Termination l Length l Lead Cable/Braid Length l Wattage l Special Features
l Voltage l Quantity
To order, call 1-800-826-6342 or shop online at omega.com
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