Omega CRB Specification

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Radiant Process Heaters
Curved Face Ceramic Radiant Heaters
Ceramic E-Mitters
l 5 Standard Solid Curved Face Sizes to
Accomodate a Wide Range of New or Existing Applications
Dropped into Existing Systems Regardless of Manufacturer
l Standard Colors are Metamorphing
Rose (Cold) to Grey (Hot), and Traditional White. Optional Colors are Metamorphing Yellow (Cold) to Orange (Hot), and Black
l Standard Stocked Voltage: 120 or
220/240V as Noted; Other Voltages are Available
l Available with Built-In Type K Thermocouple—
Type J Thermocouple and Low Noise Options are Also Available
l Long Operating Life—Over 10,000-Plus Hours of Continuous
Operation Under Normal Conditions
l Performance is Unaffected By Vibration or Adverse
Atmospheric Conditions
l 2.5 to 6 µm Infrared Radiation Wavelength
CRL Series
CRB Series
CRM Series
CRC Series
CRS Series
CRB Series
CRM Series CRC Series CRS Series
Custom Engineered/Manufactured Heaters
Understanding that an electric heater can be very application specific, for sizes and ratings not listed, OMEGA® can manufacture a Ceramic E-Mitter to meet your requirements.
Slot Size for Ceramic Mounting Head
0.593 x 1.688" Obround Hole
CRL Series
Please Specify the Following:
l Colors: Standard are metamorphing rose and straight
white, optional are metamorphing yellow and straight black
l Wattage: Up to 43 watts/in l Voltage: 120, 208, 240, 277, 480 Vac and others
(dependent on design)
l Thermocouple: Standard Type K (Type J optional) or
Low Noise Type K (Type J optional)
2
(6.7 watts/cm2)
To order, call 1-800-826-6342 or shop online at omega.com
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Radiant Process Heaters
Accessories and Custom Configurations
l Designed for use with E-Mitters CRB and CRC l Lightweight Extruded Aluminum Housing with
5/16-18 Mounting Bolts
l E-Mitters are Easily Replaced by Removing the Top Cover l Internal Mounting Hole Pattern Simplifies Mixing and
Matching E-Mitter Sizes and Ratings
l Space Between Reflector and Housing Wall Offers a Good
Thermal Barrier to Protect the Wiring Area
l This CRA Structural Housing can be Used with any
Manufacturer’s Standard 60 × 245 mm (2.36 x 9.64") or 60 × 122 mm (2.36 x 4.8") Heaters
l Wiring Entrance 22 mm (7⁄8") Diameter at both ends, for
13 mm (1⁄2") Trade Size Electrical Fittings
Easiest Replacement of Heaters in the Industry
E-Mitters are easily replaced by removing the top cover. Wiring entrance side covers are not affected. The heater lead wires are insulated with ceramic beads and connected to ceramic terminal blocks. Heaters can be wired to function individually or grouped into heating zones.
DANGER: Hazard of Fire. These heaters are not for use in atmospheres where flammable vapors, gases or liquids are present as defined in the National Electrical Code. Where solvents, water, etc. are being evaporated from the process it is necessary to provide substantial quantities of ventilating air to carry away all resulting vapors.
Back Cover
Ground Terminal
Reflector
E-Mitter
®
Infrared Heater
Ceramic Terminal Block
Standoff
Steps to Design a Custom CRA E-Mitter
Linear Assembly from Standard Components
1) Select the Housing
2) Select the E-Mitters Series
3) Select the Reflectors
4) Select the Terminal Blocks
WARNING: Hazard of Electric Shock. Installation must be grounded to earth to avoid shock hazard. Disconnect power to installation before servicing or installing heater.
WARNING: Do not use Copper Wire to make connections inside this heater. High temperatures will oxidize copper. Use of nickel plated or nickel clad insulated copper wire is recommended. Wire insulation rating must be suitable for the ambient temperature of the wiring installation.
Standard CRK Linear Housings
Standard housings are available from as assembled stock in 0.3 m (10"), 0.51 m (20"), 0.8 m (30"),
1.02 m (40") and 1.3 m (50") lengths. Other housing lengths can be made to your requirements.
Standard Housing Lengths Table
Housing
Model Number
CRK00024 CRK00001 CRK00023 CRK00002 CRK00022 CRK00003 CRK00019 CRK00004 CRK00021 CRK00027
5 127 5.19 1 CRC 0.5 10 254 10.13 1 CRB 1 15 381 15.06 3 CRCs (1 CRB and 1 CRC) 1.5 20 508 20.00 2 CRBs (1 CRB and 2 CRCs) 2 25 635 24.94 5 CRCs a combination of (CRBs and CRCs) 2.5 30 762 29.88 3 CRBs a combination of (CRBs and CRCs) 3 35 889 34.81 7 CRCs a combination of (CRBs and CRCs) 3.5 40 1016 39.75 4 CRBs a combination of (CRBs and CRCs) 4 50 1270 49.3 5 CRBs a combination of (CRBs and CRCs) 5 60 1524 59.50 6 CRBs a combination of (CRBs and CRCs) 6
“A” Dim.
inch
Examples of Possible E-Mitter
Configurations
CRK00029 70 1778 69.38 7 CRBs a combination of (CRBs and CRCs) 7
CRK housings come complete with housing body, end plates, 5/16-18 mounting bolts, cover and ground lug. Note: These housings do not include the reflectors needed for mounting the heaters or the terminal block (Model number EHD-108-101) required for wiring each heater.
Nominal Housing Length
Maximum
Power
KWinch mm
2
To order, call 1-800-826-6342 or shop online at omega.com
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Radiant Process Heaters
Reflectors for Ceramic E-Mitters
For CRB and CRC E-Mitters
l Designed to Withstand Bending and Heat Distortion l Made from Highly Polished Chrome Steel or Optional
Aluminized Steel for Extreme Temperatures and Harsh Environments
l Will Withstand High Operating Temperatures l Available in Three Standard Sizes; Includes Standoffs
and Hardware
l Easy Installation into CRA Linear Structural Housing
Assemblies (Except CRK00032)
For One CRB E-Mitter Model Number: CRK00007 (Chrome Steel) Model Number: CRK00049 (Aluminized Steel)
For One CRC E-Mitter Model Number: CRK00006 (Chrome Steel) Model Number: CRK00035 (Aluminized Steel)
Standard Ceramic Terminal Block for Internal Wiring
For Internal Connections Within Heater Assemblies, CRA Linear Structural Housings and ARA Arrays
l Maximum Voltage: 600 Vac l Maximum Current: 20 Amps l Maximum Temperature: 450°C (842°F) l AWG: 20 to 12 ga. wire l Hardware: Stainless Steel l Body Material: Steatite
EHD-108-101
For Two CRC E-Mitters Model Number: CRK00020 (Chrome Steel) Model Number: CRK00043 (Aluminized Steel)
EHD-108-121
To order, call 1-800-826-6342 or shop online at omega.com
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Curved Face Ceramic E-Mitters
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60 x 245 mm (2.36 x 9.65")
Radiant Process Heaters
CRB Series
Optional Features
l Additional Power or Thermocouple
Lead Lengths
l Two-Piece Wave Mounting Clip l Reflectors and Other Accessories l Arrays and Power/Temperature
Control Panels
CRB Series in rose (cold) to grey (hot) shown smaller than actual size.
Watts/Square Inch vs. Temperature Data
Primary Emitted
Wavelength***
(µm)
Watts
Surface
Watts/in2*
Heater Body
°F Rise
Heater Body
Temp @ 72°F**
100 4.32 357 429 5.87
125 5.40 426 498 5.45
150 6.48 488 560 5.11
163 7.04 518 590 4.97
200 8.64 596 668 4.63
250 10.80 684 756 4.29
300 12.95 756 828 4.05
325 14.03 788 860 3.95
350 15.11 817 889 3.87
400 17.27 870 942 3.72
500 21.59 960 1032 3.50
600 25.91 1043 1115 3.31
650 28.07 1084 1156 3.23
700 30.23 1126 1198 3.15
750 32.39 1169 1241 3.07
800 34.55 1211 1283 2.99
875 37.78 1271 1343 2.89
900 38.86 1290 1362 2.86
1000 43.18 1348 1420 2.78
* Watt density calculated using heater face surface area. ** E-Mitter heater body temperature as measured with internal thermocouple when mounted facedown in
stock CRK reflector and operating in 22°C (72°F) room ambient. *** Peak infrared radiation wavelength as calculated from Wien’s Law, for operating temperature shown.
Expressed in microns (µm).
Typical Heating and Cooling Behavior of CRB Ceramic E-Mitters
Warm-Up Time Graph
700
1000 W
600
500
400
300
200
Temperature of Radiator (°C)
100
0
01 23456789
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To order, call 1-800-826-6342 or shop online at omega.com
1000 W
650 W
650 W
400 W
400 W
250 W
250 W
Heat-Up Time (min)
Cool-Down Time Graph
700
600
500
400
300
200
Temperature of Radiator (°C)
100
0
0
Cool-Down Time (min)
1000 W
650 W
400 W
250 W
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Radiant Process Heaters
CRB Series in rose (cold) to grey (hot) shown smaller than actual size.
Semi-Finished Stock CRB E-Mitters (Five Business Day Manufacturing)
Semi-Finished Series CRB E-Mitters listed to the right are stocked ready for color glazing. Colors available are metamorphing rose (cold) to grey (hot), traditional white, metamorphing yellow (cold) to orange (hot), and black.
They can be terminated with beaded leads up to 152 mm (6") long with spliced-on lead wire for lengths beyond 152 mm (6") and straight, ring, or spade terminals. Some are available with a thermocouple (any length).
A part number will be assigned at time of order.
Wattage Voltage
400 230 17.27 2.68 942 506 N/A
650 230 28.07 4.35 1156 624 Type K
650 480 28.07 4.35 1156 624 N/A
1000 230 43.18 6.69 1420 771 Type K
Watt Density*
Watts/
in
Watts/
2
cm
1000 480 43.18 6.69 1420 771 Type J or K
Standard (Non-Stock) CRB E-Mitters
E-Mitters listed have 89 mm (3.5") ceramic bead insulated leads, #8-10 spade terminals, and a one-piece spring clip for mounting.
Heater Body**
Temperature
2
°F °C
(Typical)
Optional
Thermocouple
(Any Length)
To Order Visit omega.com/crb_series for Pricing and Details
Model Number
Without
Thermocouple
CRB10216 CRB10217 CRB00216 CRB00217
CRB10006 CRB10008
CRB00006 CRB00008 CRB10014 CRB10016 CRB00014 CRB00016
CRB10020 CRB10022
CRB00020 CRB00022 CRB10023 CRB10025
CRB00023 CRB00025
CRB10088 CRB10165 CRB00088 CRB00165 CRB10028 CRB10030 CRB00028 CRB00030 CRB10031 CRB10033 CRB00031 CRB00033 CRB10089 CRB10045 CRB00089 CRB00045
* Watt density calculated using heater face surface area. ** E-Mitter heater body temperature as measured with internal thermocouple when mounted face down in stock CRK reflector and operating in 22°C (72°F)
room ambient. Ordering Example: CRB10216, curved faced radiant heater, 150 W 220/240 Vac, rose to grey.
Standard Type K
Thermocouple Watts/in
Wattage
150 220/240 Rose to Grey 6.48 1.00 560 293 150 220/240 White 6.48 1.00 560 293
250 220/240 Rose to Grey 10.80 1.67 756 402
250 220/240 White 10.80 1.67 756 402 400 220/240 Rose to Grey 17.27 2.68 942 506 400 220/240 White 17.27 2.68 942 506
650 120 Rose to Grey 28.07 4.35 1156 624
650 120 White 28.07 4.35 1156 624 650 220/240 Rose to Grey 28.07 4.35 1156 624
650 220/240 White 28.07 4.35 1156 624
650 480 Rose to Grey 28.07 4.35 1156 624
650 480 White 28.07 4.35 1156 624 1000 120 Rose to Grey 43.18 6.69 1420 771 1000 120 White 43.18 6.69 1420 771 1000 220/240 Rose to Grey 43.18 6.69 1420 771 1000 220/240 White 43.18 6.69 1420 771 1000 480 Rose to Grey 43.18 6.69 1420 771 1000 480 White 43.18 6.69 1420 771
Voltage
Vac Color
Watt Density*
2
Watts/cm
Heater Body
Temperature**
(Typical
Operating)
2
°F °C
To order, call 1-800-826-6342 or shop online at omega.com
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