OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a
period of 37 months from date of purchase. OMEGA Warranty adds an additional one (1) month
grace period to the normal three (3) year product warranty to cover handling and shipping time.
This ensures that OMEGA’s customers receive maximum coverage on each product.
If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s
Customer Service Department will issue an Authorized Return (AR) number immediately upon phone
or written request. Upon examination by OMEGA, if the unit is found to be defective, it will be repaired
or replaced at no charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of
the purchaser, including but not limited to mishandling, improper interfacing, operation outside of
design limits, improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows
evidence of having been tampered with or shows evidence of having been damaged as a result of
excessive corrosion; or current, heat, moisture or vibration; improper specification; misapplication;
misuse or other operating conditions outside of OMEGA’s control. Components which wear are not
warranted, including but not limited tocontact points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However,
OMEGA neither assumes responsibility for any omissions or errors nor assumes
liability for any damages that result from the use of its products in accordance with information
provided by OMEGA, either verbal or written. OMEGA warrants only that the parts
manufactured by it will be as specified and free of defects. OMEGA MAKES NO OTHER
WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESS OR IMPLIED,
EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED.
LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive, and the
total liability of OMEGA with respect to this order, whether based on contract, warranty,
negligence, indemnification, strict liability or otherwise, shall not exceed the purchase price of
the component upon which liability is based. In no event shall OMEGA be liable for
consequential, incidental or special damages.
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a
“Basic Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in
medical applications or used on humans. Should any Product(s) be used in or with any nuclear
installation or activity, medical application, used on humans, or misused in any way, OMEGA assumes
no responsibility as set forth in our basic WARRANTY/ DISCLAIMER language, and, additionally,
purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever
arising out of the use of the Product(s) in such a manner.
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department.
RETURN REQUESTS / INQUIRIES
BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED
RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID
PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the
return package and on any correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to
prevent breakage in transit.
FOR WARRANTY
following information available BEFORE
contacting OMEGA:
1. Purchase Order number under which
the product was PURCHASED,
2. Model and serial number of the product under
warranty, and
3. Repair instructions and/or specific
problems relative to the product.
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible.
This affords our customers the latest in technology and engineering.
photocopied, reproduced, translated, or reduced to any electronic medium or machine-readable form, in
whole or in part, without the prior written consent of OMEGA ENGINEERING, INC.
RETURNS, please have the
FOR NON-WARRANTY REPAIRS,
OMEGA for current repair charges. Have the
following information available BEFORE
contacting OMEGA:
1. Purchase Order number to cover the COST of
the repair,
2. Model and serial number of the product, and
3. Repair instructions and/or specific problems
relative to the product.
The instrument documentation is shown in Fig. 1.1. The Standard Manuals, including the
specification sheet, are supplied with all instruments. The Modbus Supplement is supplied with
instruments configured for Modbus Serial Communication.
This manual includes an Installation Record which should be completed as a log of the electrical
installation. The record is useful when carrying out initial instrument programming and can be
retained for future reference.
INSTALLATION
Product Identification
Siting
Mounting
Electrical Connections
Installation Record
OPERATION
Setting Up
Displays & Controls
Operating Level
Simple Fault-Finding
PROGRAMMING
Standard Manuals
Fig. 1.1 Documentation
Basic Config. Level
Advanced Config. Level
MODBUS (RTU).
Serial Adaptors
Serial Connections
Programming Page
MODBUS Registers
MODBUS Supplement
2
Page 5
2 PREPARATION
2.1 Checking the Code Number – Fig. 2.1
XXXX / X X X X X X X X
Fig. 2.1 Location of Code Number Label
Code Number Label
3
Page 6
3 MECHANICAL INSTALLATION
EC Directive 89/336/EEC
In order to meet the requirements of the
EC Directive 89/336/EEC for EMC
regulations, this product must not be used
in a non-industrial environment.
3.1 Siting – Figs. 3.1 and 3.2
Minimum
A – Close to Sensor
B – At Eye-level Location
Sensor
55°C
Max.
0°C
Min.
A – Within Temperature Limits
0 to 90% RH
B – Within Humidity Limits
IP66/
NEMA4X
C – Within Protection Rating Limits
C – Avoid Vibration
Fig. 3.1 General Requirements
4
+
Caution. Select a location
away from strong electrical and
magnetic fields. If these cannot be
avoided, particularly in applications
where ‘walkie talkies’ are used,
connect using screened cables
within earthed metal conduit.
D – Use Screened Cables
Fig. 3.2 Environmental Requirements
Page 7
3 MECHANICAL INSTALLATION…
3.2 Mounting – Figs. 3.3 and 3.4
The instrument is designed for wall-/pipe-mounting – see Fig. 3.4. Overall dimensions are
shown in Fig. 3.3.
Dimensions in inches (mm)
6.3 (160)
9.84
(250)
2.72 (69)
Fixing Holes
(x3) 0.25 (6.5) Dia
Fixing Centres
8.43
(214)
7.9 (200)
Drill suitable
2
Allowance for
Cable Bends
Fig. 3.3 Overall Dimensions
holes
Position plates over ‘U’ bolts
1.65
2.68 (68)
(42)
Position ‘U’ bolts on pipe
3
/8 (61) O.D. Vertical or
2
Horizontal Post
1
2
9.13
(232)
Fixing Centres
3
Fix instrument to
wall using
suitable fixing
Pipe Mounting Kit
1
Mark fixing
centres
(see Fig. 3.3)
4
Fig. 3.4 Wall-/Pipe-mounting Details
Secure plates
3
Secure transmitter to mounting plate
5
Page 8
4 ELECTRICAL INSTALLATION
5
Warning. Before making any
connections, ensure that the power
supply, any high voltage-operated control
circuits and high common mode voltages
are switched off.
Note.
• Always route signal leads and power
cables separately, preferably in
earthed metal conduit.
• It is strongly recommended that
screened cable is used for signal
inputs and relay connections. Connect
the screen to the ground stud.
Information. Use cable appropriate
for the load currents. The terminals accept
cables up 12AWG (2.5mm2).
4.1 Access to Terminals – Fig. 4.1
For access to terminals – refer to Fig. 4.1,
steps 1 to 3.
4.2 Setting the Input
Selector Links – Fig. 4.2A
Plug-in links on the microprocessor p.c.b. are
positioned according to the type of Process
Variable Input, Remote Set Point Input and
Valve Position Feedback Inputs used.
Remove the instrument front panel – see
Fig. 4.1, steps 1 to 6.
Referring to Fig. 4.2A, set the link positions
for the input type required.
4.3 Setting the Isolated
Output Link – Fig. 4.2B
A plug-in link (PL7) on the microprocessor
p.c.b. is positioned according to the isolated
output required, either a current
proportioning control output (programmable
in range 0 to 20mA) or a 12V logic output
(minimum load 400Ω). Referring to Fig. 4.2B
– steps 1 and 2, set the link for the output
type required.
To use a 12V logic output, the control type
must be set to Time Proportioning Control –
see Fig. 3.1
of the Programming Guide
.
Remove cap
Remove front
6
panel
and screw
1
slide
down
2
Pull out
slightly…
2
…and
slide off
Fig. 4.1 Access to Terminals and Processor Board
3
Slacken captive screws and
remove protection cover
6
4
Remove front
panel screws
Page 9
1
4 ELECTRICAL INSTALLATION…
Identify Link PL7
Set links for output type required
2
PL7
PL7
1
1
Logic Outputor
B – Isolated Output Types
Analog Output
mA
R, mV,
THC & RTD
2-wire
Transmitter
Input
PL1
Process
Variable
Input
12
PL1
1
12
PL1
1
12
V
PL1
1
12
PL1
1
Fig. 4.2 Setting the Selector Links
7
6
7
6
7
6
7
6
A – Input Types
Remote
Set Point
Input
8
PL2
1
8
PL2
1
8
PL2
1
PL2
5
4
5
4
5
4
PL3
Position
Feedback
Input
8
PL3
1
8
PL3
1
8
PL3
1
5
4
5
4
5
4
7
Page 10
…4 ELECTRICAL INSTALLATION
4.4 Cable Glands
and Conduit Fixings
4.4.1 Cable Glands
(IEC – 20mm) – Fig. 4.3
'O'-Ring
4.4.2 Conduit Adaptors
(N. American – 0.5in) – Fig. 4.4
Warning.
• Rigid conduit must NOT be fitted to the
controller.
• Controller adaptors must incorporate
a face seal.
• Torque settings for the hubs and outer
nuts on the specified adaptors is 20ft.
lbs minimum, 25ft. lbs. maximum.
Information.
• Suitable adaptors for controller
(mandatory for FM installations):
APPLETON
ST-50 PLUS STG-50 or STB-50
PLUS STG-50.
Reusable ONLY with replacement
ferrule STF-50.
O.Z. GEDNEY
4Q-50, 4Q50T or 4Q-50TG.
Alternative
Face Seal
Fig. 4.3 Cable Gland
(Supplied as standard)
8
Face
Seal
Seal
(Present
in O.Z.
Gedney
Fittings)
Outer Nut
Fig. 4.4 Conduit Adaptors
Hub
Ferrule
Page 11
4.4.3 Cable Glands
(N. American – 0.5in) – Fig. 4.5
Warning.
• Controller glands must be fitted with a
face seal.
• Suitable Cable Glands: (mandatory for
FM installations):
O.Z. GEDNEY
SR-50-375 or SR-504
APPLETON
CG 3150 or CG-3150S (and STG50 sealing ring).
THOMAS & BETTS
2521.
• When fitting cable glands to the
controller, start with an outer gland
and also temporarily fit a gland at the
opposite end, to aid location of the
transmitter gland plate. Fit and tighten
glands consecutively from initial
gland.
4 ELECTRICAL INSTALLATION…
Alternative
Face Seal
Face
Seal
Fittings
vary
slightly
for
different
makes
Outer Nut
Illustration
typical for
O.Z.Gedney
Hub
Fig. 4.5 Cable Glands
9
Page 12
…4 ELECTRICAL INSTALLATION
4.5 Connections Summary – Fig. 4.6
Information.
Input impedances:
Low voltage(mV) >10MΩ
Voltage >10MΩ
Current 10Ω.
Power
Supply
12
Relay 1
4
56789
3
18 19 20 21 22 23 24 25 2627 28 29 30 31 32
MODBUS (RTU)
(if option fitted)
Retransmission Output
Fig. 4.6 Terminal Block Identification
Relay 3
Relay 2
Process Variable Input
Remote Set Point Input
10 1112 13 14 15
Control Output
Position Feedback Input
16 17
Logic Input
10
Page 13
Terminal Number
AC Supply
1
L
2
24V, 115V or 230V a.c.
N
4 ELECTRICAL INSTALLATION…
– see Fig. 4.22
3 N/O
4 C
5 N/C
6 N/O
7 C
8 N/C
9 N/O
10 C
11 N/C
3rd lead/2-wire TX
12
Input 1+
13
Input 1–
14
3rd lead
15
Input 2+
16
Input 2–
17
18 Tx+
19 Tx–
20 Common
21 Rx+
22 Rx–
23 +
24 –
25 +
26 –
Relay 1 Output Motorized Valve Control Relay (open)
– see Fig. 4.17 – see Fig. 4.19A
Relay 2 Output Motorized Valve Control Relay (close)
– see Fig. 4.17 – see Fig. 4.19A
Relay 3 Output
– see Fig. 4.17
Alarm Relays
Process Variable Input or 2-wire Tx Power Supply
– see Figs. 4.7 to 4.9, – see Fig. 4.13
4.12 and 4.14
Remote Set Point Input – see Figs. 4.7 to 4.12 and 4.14
RS 485 Modbus Serial Communications Option 1 only – see
Modbus (RTU) Communications Supplement
Retransmission Output/Cool Output – see Fig. 4.15
Current Proportioning Control Output/Heat Output Fig. 4.15
or 12V Logic Control Output Fig. 4.16
27 3rd lead
28 Input 3+
29 Input 3–
30
31
32
Logic Input 1 – see Figs. 4.20 and 4.21
Logic Input 2 – see Figs. 4.20 and 4.21
Common
Position Feedback Input – see Figs. 4.18 , 4.19A and 4.19B
Table 4.1 Electrical Connections
11
Page 14
…4 ELECTRICAL INSTALLATION
4.6 Input Connections
Make connections to each input, as shown in Figs 4.4 to 4.14, first removing any factory-fitted
wire links not required.
4.6.1 Thermocouple (THC) Inputs – Fig. 4.7
Note. Automatic Cold Junction Compensation (ACJC) is active when an input is
programmed for use with thermocouples. Use the correct compensating cable between the
THC and the terminals – see Table 4.2.
If an external fixed cold junction is used, the connections to the instrument must be made
with copper cable. The input must be programmed for mV input signals and the appropriate
THC linearizer selected – see Sections 4.5 and 4.6 of the
If long leads are necessary it is preferable to use a 3-lead RTD. If the RTD is to be used in a
hazardous area a 3-lead RTD must be used.
stiucricefasyllacisnirtnirofeulBesaC*
4.6.4 Links for Unused Inputs
To reduce susceptibility to electro-magnetic interference, ensure that the three terminals on
each unused input are shorted together with sleeved wire links.
12
Page 15
4 ELECTRICAL INSTALLATION…
Remote Set Point
Process Variable
Sleeved
Link
Fig. 4.7 Thermocouple Input Connections
Remote Set Point
Process Variable
RedRed
Fig. 4.8 3-lead Resistance
Thermometer Input Connections
Remote Set Point
Process Variable
Sleeved
Link
White
Fig. 4.9 2-lead Resistance
Thermometer Input Connections
Remote Set Point
%
White
%
^%&
£@
+
&^
£@
$
&^%
$£@
^
&
$
–
Red
%
^
Remote Set Point
Process Variable
Sleeved
Link
Fig. 4.12 Current Input Connections
@
£
+
Tx
Fig. 4.13 2-wire Transmitter
Power Supply Input Connections
Remote Set Point
Process Variable
Sleeved
Link
Fig. 4.14 Voltage Input Connections
Retransmission O/P
or 'Cool' Analogue O/P
in Heat/Cool
Current Proportioning
Control Output
&
@
£
$
+
–
$
–
%
^
&
@
£
$
–
+
232524
+
26
–
Fig. 4.10 3-lead Resistance
Remote Set Point Input Connections
%
^
Remote Set Point
Sleeved Link
Fig. 4.11 2-lead Resistance
Remote Set Point Input Connections
&
Fig. 4.15 Current Proportioning Control
and Retransmission Output Connections
12V Logic Output for ON/OFF
or Time-proportioning Control
Fig. 4.16 Logic Control Output Connections
25 26
+
–
13
Page 16
…4 ELECTRICAL INSTALLATION
0%
100%
Motorized Valve Drive
272928
Link
4.7 Output Connections
Make connections as shown in Figs 4.15 and
4.16.
4.8 Relay Connections – Fig. 4.17
For relay functions refer to the following
table.
1yaleR2yaleR3yaleR
lortnoCffO/nO
✓
)taeH(.porPemiT
✓
)looC(.porPemiT
—
evlaVdezirotoMnepOesolC
mralA
✓✓✓
Relay 3
Relay 2
Relay 1
Normally Open
Common
Normally Closed
Fig. 4.17 Relay Connections
——
——
✓
09
76
43
—
—
!
8
5
4.9 Motorized Valve
Connections – Figs. 4.18 and 4.19
5
3
4
100%
Valve
Positioner
Power
Supply
(L)
(N)
L
N
A – Standard Feedback Slidewire
Configuration
0%
Link
6
7
8
Motorized
Valve Drive
100%
28
27
0%
29
Sleeved Link
Fig. 4.18 Motorized Valve Feedback
Connections (using V, I or mV feedback)
+
Motorized Valve
Drive
14
2927 28
B – Alternative Feedback Slidewire
Configuration
Note. Link must be connected
–
at the motorized valve drive
terminals and not the Controller
terminals.
Fig. 4.19 Motorized Valve Connections
(using feedback slidewire)
Page 17
4 ELECTRICAL INSTALLATION…
4.10 Logic Input Connections – Figs. 4.20 and 4.21
Each logic input can be programmed to perform one of a number of functions – see Section
3.10 of the
Programming Guide
.
30
Logic Input 1
Logic Input 2
31
Common
32
5V
Logic switching
0V
3130
32
5V
Logic switching
0V
32
30
31
Auto/
Manual
Selection
Automatic
Manual
Automatic
Manual
Local/Remote
Set Point
Selection
Local
Remote
or Dual
Dual Set Point
Selection
Local
Remote (Dual)
Fixed Dual
Set Point 2
Fixed Dual
Set Point 1
Fixed Dual Set Point 2
Note. Only one function may be
performed by each input at any one time.
Fig. 4.20 Standard Logic Input Functions
Hold
(Soak)
Start
Profile
* Profile
Reset
Alarm
Acknowledgement
* Alarm
Acknowledge
* Leading 'edge-triggered'
(minimum duration 200ms)
Alarm Ack.Fixed Dual Set Point 1
* Skip
Segment
* Leading 'edge-triggered'
(minimum duration 200ms)
Logic Input 1
30
31
Logic Input 2
32
Common
P–SKIPP–StrtP–rSEt
Hold/ (Soak)
Start Profile
Profile Reset
Skip Current Segment
Note. Only one function may be
performed by each input at any one time.
Fig. 4.21 Additional Logic Input Functions for Profile Selection
15
Page 18
…4 ELECTRICAL INSTALLATION
4.11 Power Supply Selection and AC Connections – Fig. 4.22
115V
115
230
230V
1
2
Selector not Fitted (24V AC)
A – Selecting the Supply Voltage
115
Digit 7
C31 x x xx x x x x x
3
Code Label
16
Information.
Fuse Rating - 5A Type T
Remove plug to
make connection
B – Power Supply Connections
Fig. 4.22 Power Supply Selection and AC Connections
M44 5EX, United Kingdom
Tel: 44 (161) 777-6611FAX: 44 (161) 777-6622
Toll Free in the United Kingdom: 0800-488-488
e-mail: info@omega.co.uk
It is the policy of OMEGA to comply with all worldwide safety and EMC/EMI regulations that
apply. OMEGA is constantly pursuing certification of its products to the European New Approach
Directives. OMEGA will add the CE mark to every appropriate device upon certification.
The information contained in this document is believed to be correct, but OMEGA Engineering, Inc. accepts
no liability for any errors it contains, and reserves the right to alter specifications without notice.
WARNING: These products are not designed for use in, and should not be used for, patient-connected applications.
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