Omega CN154, CN155, CN158, CN159 User Manual

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(5) Near high voltage power lines or where inductive
interference can affect the operation of the product. (6) Dew drops or direct exposure to sun light. (7) Where the elevation is in excess of 2,000 m.

2-2.Mounting

(1) Machine the mounting hole by referring to panel cutout in
mm. (3) As this product provides mounting fixture, insert the product
from the front panel for installation.

2-3.How to remove the instrument out of the case

There is no need to remove your CN150 series controllers out of the case. Nevertheless, should the need arise, for example, for replacement, follow the steps described below: Insert a minus screwdriver of 6mm ~ 9mm into the opening (where packing is exposed) of the front case and rotate the screwdriver while pushing up the lock lever behind the packing. Once the instrument comes out by a few millimeters, you can remove it by hand.

2-4.External dimensions and panel cutout

CN154/CN155 External dimensions CN154/CN155 Panel cutout
CN158/CN159 External dimensions CN158/CN159 Panel cutout
(unit : mm)
Note: The environmental conditions belong to the installation
category II of IEC 664 and the degree of pollution is 2.
When the instrument is removed/replaced in the case, make sure the power is off. If it is done while the power is on, it may lead to problems with the product and/or other problems.
ENT
MAN
PV
SV
˚C
OUT AT AH AH/HB MAN STBY COM
110
96 91.6
10010
130 min.
130 min.
92
+0.8 0
92
+0.8
0
110
10010
45
+0.6 0
(48 x N-3)
+1.0 0
92
+0.8
0
92
+0.8 0
130 min.
When N pieces are installed laterally. N= number
height 96
×
width 48
height 91.6
×
width 44.6
Dimension of current transformer (CT) for heater break alarm
• For 0-30A (CTL-6-S)...................................For 0-50A (CTL-12-S36-8)
(unit : mm)

2-5.Wiring

(1) Wiring operation should be done according to the instruction
for the terminal arrangement in section 2-6. Exercise care that no wrong connection is made.
(2) Crimp terminal should accommodate the M3.5 screw and
should have a width of less than 7mm.
(3) For thermocouple input, select the compensation wire
suitable to the thermocouple type.
(4) For R. T. D. input, leads should be less than 5in resistance
and three leads should have the same resistance.
(5) Input signal line should be conducted safely apart from the
high voltage power line.
(6) Shield wiring (single point grounding) is effective for static
induction noise.
(7) Short interval twisted pair wire for input signal is effective
for electromagnetic induction noise.
(8) For power line, use wire or cable which is 1mm
2
or more in sectional area and of which the performance is equal to or higher than that of 600V vinyl insulated wire.
(9) Earth grounding should be performed with earth resistance
less than 100and with wire thicker than 2mm
2
.
2-6.Terminal arrangement SR73A
15
21
30 40
2.8
3
10.5
7.525
10
φ 5.8
2- φ 3.5
φ 12
φ 2.36
φ 12
940
15
7.5
2.3630
30
40
2-M3 depth 4
• Always disconnect this product from any power source during wiring operation to prevent electrical shock.
• Be certain that the protective conductor terminal ( ) is properly grounded. Otherwise, a serious electric shock may result.
• Avoid touching the wired terminal and charged devices while supplying power.
CAUTION
WARNING
422A 485
SG SG SD+ + SD– – RD+ RD–
TC•mV
RTD
V•mA
IN PUT
1
2
3
4
5
6
7
+A
–B
8
9
B
10 20
21
SB
22
23
CT
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
L
11
12
13
14
15
16
17
18
19
N
COM+
NO –
NC
COM
AH
AL/HB
~
Power
CONTROL OUTPUT
ALARM OUTPUT
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CN158/CN159

2-7.Terminal arrangement table

3. Instruction for front panel

3-1. Drawing and the name of the parts

This is an example of the front panel of CN154/CN155.
Name of parts
: Measured value
(PV) display
: Set value (SV)
display
: Monitor LED
: Key switches
10 20
23 24
19
18
17
16
15
14
13
12
2221
11
9
8
7
6
5
4
3
2
1
422A 485
RD–
RD+
SD–
SD+ +
SG SG
L
N
COM+
NC
COM
AL/HR
AH
NO –
Power
CONTROL OUTPUT
ALARM OUTPUT
CT
SB
IN PUT
RTD
TC•mV
V•mA
+A
–B
B
~
Heater break alarm (option) CT input terminal
Name of terminal and description
Terminal number
CN150 Series
Power terminal 100-260V AC±10% 50/60Hz 12VA
Protective conductor terminal ( ) Input terminal
R. T. D. A, Thermocouple, Voltage, Current + R. T. D. B, Thermocouple, Voltage, Current – R. T. D. B
Output terminal Contact: COM, SSR Drive voltage, Voltage,
Current +
Contact: NO, SSR Drive voltage, Voltage,
Current –
Contact: NC Communication terminal
For RS-422A For RS-485
SG SG SD+ + SD–
RD+
RD–
Alarm output (option) terminal COM Contact rating 240V AC 1.5A
(resistive load) AH Higher limit alarm AL/HB Lower limit alarm or heater break alarm
Set value bias (option) input terminal
11-12
13
21-22 23-24
7 8
10
18
19 20
1 2 3 4 5
14
15
16
Note: For Thermocouple, Voltage, and Current input,
measurement error results by connection between B and B terminal.

3-2. Instruction for front panel

: Measured value (PV) display (green)
(1) Displays current measured value on the mode 0 basic
screen.
(2) Displays parameter type on each parameter screen.
: Set value (SV) display (orange)
(1) Displays set value on the mode 0 basic screen. (2) Displays selected item and set value on each parameter
screen.
: Monitor LED
(1) OUT (output) monitor LED (green)
• For contact or SSR drive voltage output, a light turns on for output ON and turns off for output OFF.
• For current or voltage output, the light intensity changes proportionally to the output altitude.
(2) AT (auto tuning) monitor LED (green)
• On selection by , ON turns on AT waiting ( key), flashes on AT execution.
(3) AH alarm output monitor LED (red)
• Turns on for higher limit alarm output ON.
(4) AL/HB alarm output monitor LED (red)
• Turns on for lower alarm output ON or heater break alarm ON.
(5) MAN (manual control output) monitor LED (green)
• Flashes when control output is in manual operation.
(6) STBY (control output stop) monitor LED (green)
• Turns on when the control output stop mode is selected.
(7) COM (communication) monitor LED (green)
• Turns on when the remote communication mode is selected.
: Key switches
(1) (parameter) key
• Press on set screen to move to next set screen.
• Keep pressing three (3) seconds for function of move key between basic screen of the mode 0 screen group and direct call screen of mode 1 screen group.
(2) (down) key
• Press on the set screen to flash the point of the least digit and to reduce data or back increment data.
(3) (up) key
• Press on the set screen to flash the point of the least digit and to increase data of increment data.
(4) (entry/registration) key
• Press on the set screen of the mode 0 screen group and mode 1 screen group to fix the data changed by the , keys and to extinguish flash of the point.
• The function selecting screen, of the mode 2 screen group, registers data of the point flashing digit and simultaneously shifts a data changeable digit (the point flashing digit).
• The input scaling screen, of the mode 2 screen group, registers data and shifts a parameter capable of being set (in the row in which the rightmost point is flashing).
• Press the key for five seconds and it functions to change the basic screen of the mode 0 screen group to the function selecting screen of the mode 2 screen group and vice versa.
(5) (manual) key
• Pressing this key on the control output screen changes automatic control output to manual control output and vice versa. During manual control output, the MAN monitor LED flashes.
• The key does not function in the control output stop mode.
ENT
MAN
ENT
MAN
PV
SV
OUT AT AH MAN STBY COMAH/HB
ENT
MAN
˚C
4
3
2
1
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4. Screen instruction

4-1. Power on and initial screen display

After turning on power, the display shows each power on initial screen for approx. 1.5 seconds, then moves into the basic screen of the mode 0 screen group.

4-2.Alarm type code table

4-3.Screen change

(1) Screen change from mode 0 group to mode 1 group
• Pressing the key for three seconds on the basic screen of the mode 0 screen group changes it to the direct call screen of the mode 1 screen group and vice versa.
(2) Screen change from mode 0 group to mode 2 screen group
• Pressing the key for five seconds on the basic screen of the mode 0 screen group changes it to the function selecting screen of the mode 2 screen group and vice versa.
Measured value (PV) Set value (SV)
Turning
on power
Series type ( )
,
Input type ( : Thermocouple, : R. T. D.,
Control output type : Contact : SSR drive voltage
: Current : Voltage
Lower limit of the selected measuring range Higher limit of the selected measuring range
Power on initial screen
: Voltage (mV), : Voltage (V), : Current (mA))
Displays output screen
Mode 0 screen group basic screen
(3) Screen change within mode 0 screen group
• By pressing the key, the screen changes.
(4) Screen change within mode 1 screen group
• Two methods are used for screen change within mode 1 screen group. One is to press the key as shown on above mode 0 screen group. The other is to mode the screen directly by indicating screen No. on the top direct call screen.
Example: Direct calling the screen No.8 PV bias value set
screen
(5) Selecting and setting digit to change of function selecting
screen of mode 2 screen group
• When the function selecting screen is displayed, the point of selectable digit flashes.
• By pressing key, the selectable digit (digit whose point is flashing) moves.
• In case of changing the set value, flash the point to be changed with key, select data with the keys and press key again to register the set value and move selectable digit.
Example: changing the control output characteristics from
(heating) to (cooling)
* “.” on the screen shows the selectable digit (digit whose
point is flashing).
(6) Shifting setting items on input scaling screen of mode 2
screen group and setting method
• Pressing the key on the function selecting screen calls the input scaling screen onto the display. The decimal point in the rightmost position on the top row flashes. Press the or key to change the lower limit value and press the key to register the data.
• Upon registering the lower limit value data, the decimal point in the rightmost digit in the bottom row begins to flash. Change the higher limit value by pressing the or key and register it by means of the key.
• Upon registering the higher limit value data, the decimal points in the rightmost digits of the bottom and top rows flash. Change the positions of the decimal points by pressing the or key and register it by means of the
key.
• Each time the key is pressed, the flashing decimal point in the rightmost digit moves from the top row bottom rowtop and bottom rowstop row→.
• In case the lower limit value and the higher limit value are set to produce a difference which is less than 100 counts or more than 5000 counts, the higher limit value is forced to change to +100 or +5000 counts. The higher limit cannot be set to be less than a lower limit value +100 counts or more than a lower limit value +5000 counts.
Alarm code
0 ( ) 1 ( ) 2 ( ) 3 ( ) 4 ( ) 5 ( ) 6 ( ) 7 ( ) 8 ( )
AH assignment
Not assigned Higher limit
deviation value Higher limit
absolute value
Not assigned Lower limit
deviation value Lower limit
absolute value Lower limit
deviation value Lower limit
absolute value
Higher limit deviation value
Higher limit absolute value
Higher limit deviation value
Higher limit absolute value
Higher limit deviation value
Higher limit absolute value
With/Without inhibit action
Without inhibit action
Without inhibit action
With inhibit action
With inhibit action
Without inhibit action
Without inhibit action
With inhibit action
With inhibit action
Without inhibit action
Without inhibit action
With inhibit action
With inhibit action
– – – – –
With/Without inhibit action
– – – – –
– – – – –
– – – – –
– – – – –
– – – – –
AL/HB assignment
Heater break
Heater break
Heater break
Heater break
Note: In the above table, the alarm codes 5 through 8 are
selectable when the apparatus has the optional function of heater break alarm.
Note: In case of changing data and pressing key longer
than 5 seconds, the screen moves to mode 0 basic screen without a data registration. It requires a data verification with key and screen change.
1-0 direct call screen 1-0 direct call screen 1-8 PV bias value set screen
key
ENT
key
0-0 Basic Screen 1-0 direct call screen
key
3 seconds
ENT
0-0 Basic Screen 2-0 Function selecting screen
ENT
key
5 seconds
several times
point flashes
ENT
ENT
ENT
key
key
ENT
ENT
ENT
ENT
ENT
ENT
key
ENT
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4-4.Instruction for screen change and each screen

0-0
0-1
0-2
0-3
0-4
0-5
0-6
Note: In the following, the mark
indicates that the key above the mark should be pressed.
Mode 0 Screen Group
key 5 seconds
ENT
Basic screen
SV initial value: lower limit of measuring range Setting range: within measuring range Upper row displays measured value (PV) and lower row displays and changes the set value (SV). Refer to Item 5-1 for detail.
Direct call screen (screen No.0)
Initial value: 0 Setting range: 0~19 Set the screen No. to move the screen of the mode 1 screen group. Refer to Item 4-3 (4) for detail. The screen with no display condition is skipped.
Set value bias set screen (screen No.1)
Initial value: 0 Setting range: -1999~2000 unit Displays in the case with set value bias option. The set value is effective during shorted SB terminal, and is added to the set value. While it is valid, the leftmost point on the bottom row stays lit on each displayed screen, excluding the input scaling setting screen.
Proportional band set screen (screen No.2)
Initial value: 3.0% Setting range: OFF, 0.1~999.9% Refer to Item 6-2 (1) for proportional band. Select “OFF” to perform ON/OFF action.
Action hysteresis set screen (screen No.3)
Initial value: 3 or 0.3 Setting range: 1~999 unit Set ON/OFF hysteresis on ON/OFF action. This screen appears only when P=OFF.
Integral time set screen (screen No.4)
Initial value: 120 seconds Setting range: OFF, 1~6000 seconds Refer to Item 6-2 (2) for integral time. Not shown on ON/OFF action. Selection of OFF starts P or PD action.
Derivative time set screen (screen No.5)
Initial value: 30 seconds Setting range: OFF, 1~3600 seconds Refer to Item 6-2 (3) for derivative time. Not shown on ON/OFF action. Selection of OFF starts P or PI action.
Manual reset value setting screen (screen No.6)
No.6 Initial value: 0.0% Setting range: -50.0~-50.0% Offset is adjusted when I=OFF (P or PD action) is selected. For details of manual resetting, refer to Item 4-6 (3). This screen appears only when 1=OFF has been selected.
Set value function set screen (screen No.7)
Initial value: 0.40 Setting range: OFF, 0.01~1.00 Used for suppressing overshooting and undershooting in expert PID. For SF=1.00, minimize overshooting, for SF=OFF, expert PID is unable to be normal PID action. This screen does not appear when P=OFF or I=OFF.
PV bias value set screen (screen No.8)
Initial value: 0 or 0.0 Setting range: -200~200 unit Used for sensor input error compensation. Controlling is performed with corrected value for bias setting.
PV filter time set screen (screen No.9)
Initial value: 0 second Setting range: 0~100 seconds Used for the case of large input change and noise overlapping to reduce the effect.
Key lock mode set screen (screen No.10)
Initial value: OFF Setting range: OFF, 1, 2, 3 No data change is effective on the display screen locked. Nevertheless, the direct call screen and the keylock mode setting screen are not locked by setting any lock No.
Control output screen
Initial value for manual operation: The value immediately before switched to manual Setting range for manual operation: 0~100% The measured value (PV) is displayed on the top and the control output value on the bottom. Pressing the MAN key on this screen switches auto to manual and vice versa. Refer to Item 4-6 (1) for detail.
Control execution/stop selecting screen
Initial value: EXEC Setting range: EXEC, STBY Execution ( ) or stop ( ) of control is selected. Refer to Item 4-6 (2) for detail.
AT (auto tuning) action control screen
Initial value: OFF Setting range: OFF, ON For “ON” selection, AT is executed and for “OFF” selection, AT is cancelled. Refer to Item 5-2 for detail. This screen appears only during ON/OFF operation; it does not appear when control is suspended or during manual output.
Higher limit alarm set screen
Initial value: Absolute value alarm:
higher limit for the measuring range Deviation alarm: 2000 unit
Setting range: Absolute value alarm: within measuring range
Deviation alarm: 0~2000 unit Displays except the case with alarm option and the alarm type of the function selecting screen of mode 2 screen group is not specified. Refer to Item 5-3 (1) for detail.
Lower limit alarm set screen
Initial value: Absolute value alarm:
lower limit for the measuring range
Deviation alarm: -1999 unit Setting range: Absolute value alarm: within measuring range
Deviation alarm: -1999~0 unit Displays in case with alarm option and the alarm type of the function selecting screen of mode 2 screen group is higher limit and lower limit. Refer to Item 5-3 (2) for detail.
Heater break alarm value set screen
Initial value: OFF Setting range: OFF, 0, 1~50.0A or OFF, 1~500A Displays in the case with heater break alarm option and alarm type of the mode 2 screen is higher limit+heater break. Refer to Item 5-3 (3) for detail.
STBY, MAN, For ON/OFF
No option
Upper row displays load current detected by CT. (If the output is OFF, it shows )
1-0
1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
1-9
1-10
MODE 1 Screen Group
P OFF
P=OFF
I=OFF
I OFF
Lock Nos. and Ranges to be locked are as follows:
Lock No. Range of Screens to Be Locked
OFF
1
2 3
Release of lock Other screens than basic, control output,
AT action control and communication mode screens All except basic screen All screens
NOTE: The heater break alarm can be added if the instrument has alarm option and the
control output is the contact type or the SSR drive voltage type.
Heater (load) wire
To CT input terminal of controller (no polarity)
Heater break alarm
• Set the alarm level at approx. 85% of the normal load current. In case of large current variation, set larger value. If multiple heaters are connected in parallel, set a larger value to output alarm for single heater break.
• If “ ” is selected, no alarm output is obtained. Selecting “ ” during alarm output, the alarm output is canceled.
• For case when heater break function is not applicable to direct current load, phase controlling current and three phase heater.
• Connecting current transformer (CT) One of the load line wires passes through the hole of the custom CT.
Wire from the secondary side terminal of CT to the CT input terminal of the instrument.
NOTE: Two types of the heater break CT of 30A and 50A are available, the type selected upon ordering is shipped with the product as an accessory. Note the maximum current to be set is 50.0A for both types. CT is not provided when 0~500A is designated.
key 3 seconds
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Proportional cycle setting screen (screen No.11)
Initial value: Contact output 30 seconds
SSR drive voltage 3 seconds Setting range: 1~120 seconds Time of proportional setting cycle is set. The screen does not display voltage or current output. Refer to Item 4-6 (4).
Soft start time setting screen (screen No.14)
Initial value: OFF Setting range: OFF, 1~100% Time for soft start, during which output is changed gradually, is set. Refer to Item 4-6 (6).
Lower limit output limiter setting screen (screen No.12)
Initial value: 0% Setting range: 0~99% A lower limit value of control output is set. Refer to Item 4-6 (5) for output limiter.
Communication mode selecting screen (screen No.15)
Initial value: Locl (local) Setting range: Locl, Remt Communication is allowed in the mode displayed on the bottom.
Communication address setting screen (screen No.16)
Initial value: 0 Setting range: 0~99 In case a plurality of apparatus are connected for communication, the machine No. is set in a range from 0 to 99.
Communication rate selecting screen (screen No.18)
Initial value: 1200 bps Selectable range: 1200, 2400, 4800 and 9600 bps A rate for data transmission to the host is selected.
Delay setting screen Screen No.19 Initial value: 80 Setting range: 0~255 Delay time for starting communication from receiving communication command is set. Delay time = 0.1 × set value msec. The screen is displayed for RS-485.
Communication data format selection screen (screen No.17)
Initial: 7b_E Setting range: 7b_E, 8b_n Select data format of communication from 7b_E (data bit length : 7bits, parity: even, stop bit : 1)or 8b_n (data bit length: 8bits, parity: none, stop bit : 1)
Higher limit output limiter setting screen (screen No.13)
Initial value: 100% Setting range: 1~100% A higher limit value of control output is set.
Mode 2 Screen Group (Function selecting screen)
NOTE: Screen flame on Item 4-4 is as follows:
Screens always shown during key operation.
Screens shown or skipped depending on the type of output or the setting status of control action mode.
Screens shown during case with option or selected option.
1-11
1-12
1-13
1-14
1-15
1-16
1-17
1-18
1-19
Note: For details of communication, refer to the instructions on
communication in Item 8.
V and I output
No communi­cation
RS-422A
2-0
= =
2-1
Use key to move select digit and data registration, the selectable digit is indicated by flashing point.
ENT
NOTE: If it is on auto tuning execution or key lock is set on lock No.1,
2 or 3, no selection can be performed even if the digit point is flashing.
Digits and are not shown in case of no option. Digits of , and are not displayed.
: Measuring range code select digit
Initial value: Multi 05, Voltage (V) 81, Current 95 fixed. Selecting two digits from “4-5. Measuring range code table”.
: Control output characteristic select digit
Initial value:
: RA (heating characteristics) : DA (cooling characteristics)
Refer to Item 6-3. : Alarm type select digit
Initial value: Select from “4-2. Alarm type code table”.
: Heater break alarm action mode select digit Initial value: Select from : Lock mode and : REAL mode.
Refer to Item 5-3 (3).
Input scaling screen
Initial value: Lower limit value (top row) 0.0 Higher limit value (bottom row) 100.0 Position of decimal point 0.0 Setting range: Lower limit value -1999~9899 units Higher limit value -1899~9999 units Span = Higher limit value - Lower limit value = 100~5000 counts Position of decimal point: No decimal point, 0.0, 0.00 and 0.000
Scaling is done for linear input (mV, V or mA). The screen is only for monitoring and no setting is possible in the case of sensor input. Refer to Item 4-3 (6) for details.
1
2
3
4
5
5
6
3
6
7
1
2
4
5
7
7
8
8

4-5.Measuring range code table

Input type
Code Code
Measuring
Range
Measuring
Range
*1
*2 *2
B R S
K
K
Pt 100
JPt 100
E J T N U L
01
12 13 14 15 16 17 18 19 20 21 22
02 03 04 05 06 07 08 09 10 11 31 32 33 34 35 36 37 38
39 40 41 42 43 44 45
46 71 72 73 81 82 83
95
~
~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~
~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~
~ ~ ~ ~ ~
~
0
10
0
10 50
100
20
0 0 0
1 5
10
4
V
mA
1800°C 1700°C 1700°C
400°C
1200°C
700°C 600°C
200.0°C 1300°C
200.0°C
600°C 600°C
100.0°C
50.0°C
200.0°C
600°C
100.0°C
50.0°C
200.0°C
0 0 0
-100 0 0 0
-199.9 0
-199.9 0
-200
-100.0
-50.0
0.0
-200
-100.0
-50.0
0.0
3300°F 3100°F 3100°F
750°F 2200°F 1300°F 1100°F
400°F 2300°F
400°F 1100°F
-1100°F
200.0°F
120.0°F 400°F
-1100°F
200.0°F
120.0°F 400°F
0 0 0
-150 0 0 0
-300 0
-300 0
-300
-150.0
-50.0 0
-300
-150.0
-50.0 0
Thermocouple B, R, S, K, E, J, T, N: JIS/ANSI/IEC R. T. D.
Pt100 : Present JIS/IEC JPt100 : Former JIS
*1 Thermocouple B: Accuracy not
guaranteed for temperatures below 400 °C (750 °F).
*2 Thermocouple U, L: DIN43710
Multi input
Thermocouple inputR. T. D.
Voltage
Current
Voltage
mV
Initial value: 0.0~100.0 Conditions of scaling Scaling setting range:
-1999~9999, Span: 100~5000 counts Position of decimal point: No decimal point, the first, second and third decimal places
In case measuring range is modified, set values, alarm action point and other related values are all intialized. NOTE: In case types of Alarms are changed, values are initialized.
Page 10
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4-6.Supplementary explanation of screens

(1) 0-1 Control Output Screen
• During manual control an output value is set on this screen. In automatic control, it is only for monitoring.
• For switching automatic control to manual, press the key on the control output screen.
• The MAN monitor LED flashes during manual control and goes out when control is changed to auto.
• This screen is only for monitoring in the stop mode, when AT is ON, or keylock is set at 2 or 3.
• Manual control output is released if the stop mode is selected or the type of input or the measuring range is changed during manual control.
• For changing the manual output value, the and keys are used. It is not necessary to press the key.
• During manual control, the setting range of control output is between 0 and 100%. In case an output limiter has been set, that value serves as the higher/lower limit of the setting range.
• In ON/OFF action (P=0), manual control output should be at 0% or 100% (For V and I output, lower limit output limiter or higher limit output limiter).
• When auto is changed to manual, the action becomes balanceless and bumpless. If the measured value (PV) is out of the proportional band, it does not attain balanceless and bumpless action.
• If power is turned off during manual control output and is turned on again, the condition is stored in the memory.
(2) 0-2 Control Execution/Stop Screen
• Use the and keys to select control execution (EXEC) or stop (STBY). Then register it by means of the
key.
• Upon selecting stop, the STBY monitor LED turns on and the control output display turns to 0%.
• Upon selecting execution, the mode changes to automatic control; it is not possible to go directly from the stop to the manual mode. When control is being executed, the STBY monitor LED remains unlit.
• Even at stop, the alarm works.
• When AT is ON or 1, 2 or 3 of keylock has been selected, no change is allowed.
(3) 1-6 Manual Reset Value Setting Screen
• In the PID operation, an offset is corrected automatically by I, i.e., integral calculation. When I is set at OFF, this correction is not made and output is manually increased or decreased for correction. This is called manual reset (MR).
(4) 1-11 Proportional Cycle Setting Screen
• In the case of contact output or SSR drive voltage output, time in which output is ON + time in which it is OFF in the proportional band, that is, proportional cycle time is set.
(5) 1-12, 1-13 Lower Limit and Higher Limit Output Limiters
Setting Screens
• The output limiters function effectively to maintain the lowest temperature, to suppress control overshoot by limiting control output to minimum and maximum values set.
• In the output limiters, priority is given to the lower limit value. Therefore, when the lower limit is set at a value higher than the higher limit value, the higher limit value is forced to be the lower limit value + 1%. Therefore, the higher limit value cannot be set to be less than the lower limit value + 1%.
ENT
Note: Moving to another screen while maintaining the manual
mode is possible. In this case, it should be noted that control output is made manually. The apparatus is in the manual mode when the MAN monitor LED is flashing.
(6) 1-14 Soft Start Time Setting Screen
• Soft start is the function selected to raise control output gradually in the beginning of control. It is effective in preventing excessive current from flowing into a heater or similar apparatus.
• Soft start functions in the following cases:
Upon applying power in the auto modeWhen control stop (STBY) is changed to control
execution (EXEC)
When scale-over is restored to the normal state (in auto
mode) The above are on condition that soft start time and proportional band are not set at OFF.
• In the following cases, the soft start function is released.
Soft start time has elapsed without problem.Auto is changed to stop or manual mode during the
execution of soft start.
Soft start time or proportional band is changed to OFF
during the execution of soft start.
The measurement range code is changed during the
execution of soft start.
Control output characteristic is changed during the
execution of soft start.
Scale-over of a measured value occurs during the
execution of soft start.
Control output falls to a level below the output value of
soft start during the execution of soft start.
• Auto tuning is unable to be carried out during the execution of soft start.

5. Operation

5-1.Setting of set value (SV)

(1) Press the or key to set set value. Keep pressing it to
flash the point of the least digit of set value and increase (or decrease) value.
(2) After confirming the value to coincide the set value, press
to register the data.
(3) After registration of the data, the point of the least digit goes
off. Example: Setting set value to 500 °C.

5-2.AT (Auto tuning)

(1) Execution of AT action
• By pressing the or key on AT action control screen, display on lower row turns into and the point of the least digit starts flashing, then the LED for AT monitoring turns on to indicate AT standby. Press key to start AT action with point going off and LED for AT monitoring flashing.
• When AT is carried out, ON/OFF action of output is repeated several times, with the set value as the border line, to make PID values stored in the memory and terminates. At the same time, control is started by using stored PID constants. The AT monitor LED goes out and the display on the AT action control screen changes to
ENT
key
ENT
keykey
0-0 basic screen
continuing
point flashing point flashing
one by one
point goes off to indicate registration
key
key
ENT
key
0-0 basic screen
point goes off to indicate registration
0-1 AT action control screen
• LED for AT monitoring turns on
• LED for AT monitoring starts flashing
AT action
Starting
point flashing
MAN
ENT
ENT
Page 11
- 9 -
(2) Abort of AT
To abort the AT action, by showing the AT action control screen, press the or key to select and press
key to abort AT and LED for AT monitoring also goes
off.
(3) AT unable for following conditions.
• When the control stop mode is on (The AT screen is not displayed.)
• During manual output control (The AT screen is not displayed.)
• The proportional band is setting (ON/OFF action). (The AT screen is not displayed.)
• Lock No.2 or 3 is selected on the key lock set screen.
• PV (measured) value is over the scale.
• During the execution of soft start
(4) AT is automatically canceled in the following condition
during AT execution.
• Duration equal to or longer than 2 hours passed in the output level of 0% or 100%.
• Power shutdown.
• PV (measured) value is over the scale during AT execution.
(5) The items enable to be set are as follows:
• Level setting of the higher limit alarm.
• Level setting of the lower limit alarm or heater break alarm.
• Screen number setting and key lock setting on the direct call screen of mode 1 screen group.
(6) Relationship between AT and set value bias is as follows;
• When SB terminal is shorted before AT execution, AT executes in the condition with SV+set value bias.
• When SB terminal is opened during AT execution mentioned in the above, AT executes with SV+set value bias condition, then controlled with SV condition after completing AT execution.
• When SB terminal is opened, AT executes with SV condition.
• When SB terminal is shorted during AT execution mentioned in the above, AT executes with SV condition, then controlled with SV+set value bias condition after completing AT execution.

5-3.Setting of alarm

(1) Higher limit alarm setting
• The higher limit alarm set screen is shown in case where alarm option is added and the higher limit alarm of the alarm type select digit on the function selecting screen of the mode 2 screen group is selected.
• Higher limit deviation value alarm is output for measured value to be greater than set value + alarm set value.
• For higher limit deviation value alarm, if set value + alarm set value exceeds the higher limit of the measuring range, the action point is the higher limit of the measuring range.
• Higher limit absolute value alarm outputs alarm signal for the measured value exceeds the alarm set value.
• With the or key, value at which the alarm signal should be output is selected and registered with key.
Example 1: In case of setting the alarm action point at 600 °C for higher limit deviation value alarm. Set value is 500 °C. As 500 °C + X °C + = 600 °C, X=600-500 = 100 °C should be set.
Example 2: In case of setting the alarm action point at 600 °C for higher limit absolute value alarm. The set point is action point.
(2) Lower limit alarm setting
• The lower limit alarm set screen is shown in case where alarm option is added and the lower limit alarm of the alarm type select digit on the function selecting screen of the mode 2 group screen group is selected.
• Lower limit deviation value alarm is output for measured value to be less than set value + (alarm set value).
• For lower limit deviation value alarm, if set value + (alarm set value) is less than the lower limit of the measuring range, the action point is lower limit of the measuring range.
• Lower limit absolute value alarm outputs alarm signal for the measured value is less than the alarm set value.
• With the or key, value at which the alarm signal should be output is selected and registered with key.
(3) Heater break alarm setting
• The heater break alarm value setting screen is displayed when the apparatus is equipped with the optional heater break alarm function and heater break alarm is selected in the alarm type selection digit of the function selecting screen of the mode 2 screen group. The top row shows for monitoring purposes the value of the presently flowing current detected by CT and the bottom row shows the set value of the alarm current.
• When OFF is set as the heater break alarm value, the heater break alarm does not function.
• By setting OFF during heater break alarm signal output, heater break alarm output is terminated.
• For set value other than OFF, heater break alarm signal is output if the current that flows in case where control output (contact or SSR drive voltage) is ON, is less than set value.
• If LOCK mode is selected at heater break alarm action mode select digit on the function selecting screen of the mode 2 screen group and the break alarm signal is output, alarm signal is only terminated by changing the break alarm value into OFF or shutting down power. If REAL mode is selected and heater current is less than current value being set, break alarm signal is generated. If heater current exceeds the current threshold (0.1A), output of break alarm is terminated.
• Set the heater break alarm current value by means of the of the or key and register it by using the key.

6. Supplement

6-1. Auto return function

In case there is no key operation for three minutes on each of the screens except the control output screen and the heater break alarm value setting screen, the basic screen of the mode 0 screen group is displayed (auto return).

6-2.PID (Screen No.2, 4 and 5 of mode 1 screen group)

PID values are automatically set by performing auto tuning, modification may be required for object to be controlled. If auto tuning is not performed, PID value should be set.
Note: When the AT action is aborted, each value for PID is not
changed.
ENT
ENT
0-2 Higher limit deviation value alarm set screen
key key
ENT
key
0-2 Higher limit deviation value alarm set screen
key key
continuing
point flashing point flashing
one by one
ENT
key
point goes off to indicate registration
ENT
ENT
continuing
point flashing point flashing
one by one
point goes off to indicate registration
Page 12
- 10 -
(1) P (proportional action)
Control output rate (%) is set for measuring range. Control output value changes in proportion with measured value (PV) and set value (SV). For wide proportional band, change of control output is small relative to deviation. The narrower the proportional band is, the larger the output variation is and the more intense proportional action is. Too narrow proportional band causes ON-OFF like action with oscillation.
(2) I (integral time)
A function that compensates the offset created by proportional action. Effect of compensation is weaker for longer integral time and is intensified by shortening time. Too short integral time causes integrating hunting and may result in wavy operation.
(3) D (derivative time)
Improves stability of control by reducing overshooting of integration from expected change of the control output. Effect of compensation is weaker for shorter derivative time and is intensified for longer time. Too long derivative time may result in oscillating operation.
6-3.Control output characteristics (
digit of function
selecting screen of mode 2 screen group)
Control output characteristics determines the control output direction according to the measured value (PV) relative to the set value (SV).
(1) (RA characteristics)
Control output increases for lower measured value relative to set value, it is used for heating on temperature control.
(2) (DA characteristics)
Control output decreases for lower measured value relative to set value, it is used for cooling on temperature control.

6-4.Error message

(1) Defect of measuring input
In case of thermocouple break, R.T.D. A break and PV being approx. 10% greater than higher limit of measuring range.
In case of PV being approx. 10% less than the lower limit of measuring range with inverted polarity of input wiring.
Cold junction (CJ) defect to higher side for thermocouple input.
Cold junction (CJ) defect to lower side for thermocouple input.
Break of B or B and multiple break of A, B, B upon R.T.D. input
(2) Defect of Heater Break Alarm CT Input
The CT input value exceeds 55A (550A for 0~5V DC input).
The CT input value falls to -5A (-50A for 0~5V DC input) or lower.

7. Instructions on Communication

7-1.General

Section 7 deals with communication interface, which is an optional function, and communication procedure.
For the CN150 series, two types of communication interface, RS-422A and RS-485 are available. Each enables a personal computer or the like to set and read various data by the use of signals which conform with EIA standards.
RS-422A and RS-485 are communication standards established by the Electric Industries Association (EIA), which are meant for electrical or mechanical matters, the so-called hardware, but not for the software portion of the data transmission procedure.
Accordingly, communication even with an apparatus having the same interface cannot be made unconditionally. It requires a thorough understanding of specifications and procedures.
The use of RS-422A or RS-485 allows a plurality of apparatuses to be connected in a parallel configuration. It is also possible to use a line converter for conversion of RS-232C to/from RS-422A and RS-232C to/from RS-485.
7-2. How to connect CN150 Series with host computer 7-2-1. Control signals
Since the apparatus is provided with input/output transmitting and receiving data lines and an earthing line for signals but not with any other signal line, control signals should be processed by the host side.
The method of processing differs from system to system and connection details should meet requirements of the host computer. Examples of connection are shown in the following.

7-2-2. Connection of RS-422A

(1) The logical levels of input and output of this apparatus are
basically as follows: Mark state **– <**+ (Example: SD- < SD+) (including the state in which communication is not carried out) Space state **– >**+ (Example: SD- > SD+)
However, since the impedance of SD+ and SD- of this apparatus is high until just before transmission, the above levels are output just before commencing transmission.
(2) Example of Connection of RS-422A
Note: Message of heater break alarm is only displayed on
heater break alarm set screen.
is shown when output is OFF. It is not
defective.
Note: Contact to us or our representative in case of any defect
regarding this product.
Note: Some line converters between RS-232C and RS-422A
may have the following indication for terminal (connector) output. If that is the case, logical levels should be checked before connection.
Host computer FG (Earthing for protection)
SD
+
SD
-
RD
+
RD
-
SG
Terminal resistance (510)
Shielding wire
SR73A and 74A Controllers 1 terminal No.
2
+
SD SD RD RD SG
SD SD RD RD SG
Transmitted data
3
­4
+
Received data
5
-
Earthing for signal
1
SR73A and 74A Controllers 2 terminal No.
+
2
Transmitted data
-
3
+
4
Received data
-
5
Earthing for signal
1
Page 13
- 11 -
Example: Mark state T × D+ > T × D-
Space state T × D+ < T × D-

7-2-3. Connection of RS-485

(1) The logical levels of input and output of this apparatus are
basically as follows: Mark state -Terminal < +Terminal (including the state in which communication is not carried out) Space state -Terminal > +Terminal
However, since the impedance of +terminal and -terminal of this apparatus is high until just before transmission, the above levels are output just before commencing transmission.
(2) Example of Connection of RS-485

7-2-4. Terminal resistance

As CN150 Series are not provided with terminal resistance, connect a 510resistance to only the last (the furthest from the host) station.

7-2-5. Control of 3-state output

(1) Since RS-422A and RS-485 employ the multi-drop system,
in order to prevent signals from colliding, transmission output should be controlled to maintain high impedance while communication is not being made or signals are being received.
(2) It should be controlled so that high impedance turns to the
normal state of output immediately before starting transmission and high impedance is restored immediately when transmission ends. Because 3-state control is delayed by about 3 msec. maximum from the transmission of the end bit of the end character, a delay time of about 4 msec. should be provided in case transmission is started immediately.

7-3.Setting of communication parameters

There are four communication-related parameters to be set as shown below. They are set by means of front keys except for changing the communication mode from remote to local.
[ ] Communication mode [ ] Communication address [ ] Communication data format [ ] Communication rate [ ] Delay
7-3-1. Communication mode selecting screen ( ) (1) Local Mode ( )
The COM lamp on the front panel goes out to allow the setting to be changed by the use of the front keys. In communication, only the change from local to remote and the read commands are valid.
(2) Remote Mode ( )
The COM lamp on the front panel turns on and the commands for read and write through communication become valid. Front key operation works only to change from remote to local.
7-3-2. Communication address ( ) setting screen
RS-422A and RS-485 allow connection of a plurality of apparatuses but in fact, communication is carried out between two apparatuses. Therefore, the address of each apparatus is designated by a number between 00 and 99 so as to enable the designated apparatus to respond.
7-3-3. Communication data format ( ) selecting screen
Select data format of communication from 7b_E (data bit length : 7 bits, parity : even, stop bit : 1) or 8b_n (data bit length : 8bits, parity : none, stop bit : 1)
7-3-4. Communication rate ( ) selecting screen
A rate of transmission from the controller to the host is selected from among 1200, 2400, 4800 and 9600 bps.
7-3-5. Delay ( ) setting screen
In the case of RS-485, a minimum delay time for transmission from receiving a communication command is set. Delay time is a set value (0~255) × 0.1 msec. Nevertheless, actual delay time includes time for processing the command added to the above delay time.

7-4. Communication protocol 7-4-1. Communication procedure

Communication is carried out for each block and the communication right alternates between the controller and the host from block to block.

7-4-2. Explanation of block

(1) The data format in one block is shown below:
: Start character• • • • • @(40H) Shows the start of a
block.
T x D+ T x D­R x D+ R x D­SG
SD+ SD­RD+ RD­SG
2 3 4 5 1
Shielding wire
terminal No.
SR73A and 74A Controllers
Line converter FG (Earthing for protection)
(+)
(-)
SG
(+)
(-)
SG
(+)
(-)
SG
2 3 1
2 3 1
Shielding wire
Host computer FG (Earthing for protection)
terminal No.
CN150 Controllers 1
terminal No.
CN150 Controllers 2
Note: If terminal resistance is connected to two or more,
correct action is not guaranteed.
Terminal resistance (510Ω)
Host computer
Transmitting command block
(Reading)
Transmitting command block
(Reading)
Response
Response
Transmission
Transmission
Controller (CN150 Series)
(Reading)
Returning response block
(Reading)
Returning response block
@
1
position
position
2
Text
3 4
Lower
Higher
:CR
position
5
position
6
Lower
Higher
Page 14
- 12 -
: Address (Machine No.)
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • Two digits
Two-digit address data (00~99) set in the controller is divided to the higher position (tens) and the lower position (units) and each is shown by an ASCII code.
: Text
•••••••••••••••••••••••••••••••••••A group of a command and data,
in the format of each command.
: End character.
• • • • • • • • • (3AH) Shows the end of the
block.
: BCC check
• • • • • • • • • • • • BCC check data is shown in two
digits. A value obtained by exclusive OR operation of data following @(data in the higher position of the address) through : is converted to two ASCII characters and shown by two digits in the higher and lower positions.
(Example) BCC operation of DI read command (Address: 01)
: Terminator
• • • • • • • • • • • • CR(0DH) Shows the termination
of the data of the block.
(2) In this protocol, address data is inserted in the block in each
transmission or response and so no data link needs to be established or aborted.
(3) The apparatus which has the address matches the one in the
command block, interprets the command, data, etc., and returns a response block by inserting the same address into it. Apparatuses which the addresses do not match the one in the block wait for the next block without activating.
(4) In the case of receiving block data and the terminator CR is
not completed in about 1 second after receiving the start character, it designates a time-out and automatically waits for the next command, that is, the start character @ is being waited for.
7-5.Text 7-5-1. Text format
The text format is classified into read data, write data and response data.
(1) Read Data
@0 1D1 : BCC CR
(40H) (30H) (31H) (44H) (31H) (3AH) (34H)(45H) (0DH)
30H + 31H ++44H + 31H + 3AH=4EH
BCC=(34H), (45H)
4E
In the above, =EX-OR (exclusive OR)
••
(2) Write Data
(3) Response Data
Response data has different formats depending on whether read data has been received or write data has been received. Response data to read data received
Appropriate read data contents of commands shown in the table of the read data text format are sent back.
Response data to write data received
The same data as the received write data is sent back.

7-5-2. Data format

The data format is divided to 3 categories; numerical data, 1 byte data and special data.
(1) Numerical Data (-2999~9999)
The length of numerical data in the text is fixed to six characters including a code and a decimal point. A code (+ or -) is attached to the head of the numerical data. In the case where the numerical value including a code is less than six characters, 0 is inserted between the code and the figure or figures to make the value six characters. When a code is excluded, each of the 5 characters is a figure or a decimal point.
Examples of numerical data
*1
Command
The text format of read data contains only of a command of two characters.
Command Contents of Read Data
PV value, Execution SV value*1, Control output value, Stop (STBY) status, Manual (MAN) status, AH status, AL/HB status, AT status, SB status.
Set value of higher limit alarm (AH), Set value of lower limit alarm (AL).
Load current value, Set value of heater break alarm (HB). Set value of set value bias (SB).
Set value of hysteresis (DF). Set value of manual reset (MR). Set value of PV bias, Set value of PV filter. Set value of proportional cycle time.
Set value of soft start time. Communication mode, Delay time.
Proportional band (P) value, Integral time (I), Derivative time (D) value, Set value of target value function (SF).
Set value of lower limit output limiter, Set value of higher limit output limiter.
D1
D2 D3
D4 D5 D6
D7 D8 D9
DA DB
DC
The execution SV value is a total of the SV value and the value bias.
Command
Command Write data
The text format of write data contains a command and write data value.
Contents of Write Data
Attribute
Command
Contents of Write Data
Attribute
SV valueE1
E2
E3
E4
E5
E6
E7
E8
E9
EA
EB
EC
ED
EE
EF
Numerical value
Numerical value
1 byte
*2
Control output value
Stop status
1 byte
Manual status
1 byte
AT status
Numerical value
Higher limit alarm (AH) value
F1
Numerical value
PV bias value
F2
Numerical value
PV filter value
F3
Numerical value
Proportional cycle time
F4
Numerical value
Lower limit output limiter value
F5
Numerical value
Higher limit output limiter value
F6
Numerical value
Soft start time value
F7
1 byte
Communication mode
Numerical value
Lower limit alarm (AL) value
Numerical value
Heater break alarm (HB) value
Numerical value
Set value bias (SB) value
Numerical value
Proportional band (P) value
Numerical value
Integral time (I) value
Numerical value
Derivative time (D) value
Numerical value
Target value function (SF) value
Numerical value
Hysteresis (DF) value
Numerical value
Manual reset (MR) value
*2 SV value is target set value.
Command Data 1 Data 2, Data n,,
Command Write data
Numerical data (30H~39H) or a decimal point (2EH) Code + (2BH) or – (2DH)
Numerical value
+
-
1
0.01
1234
12.34
0 or OFF
+
+
+
+
+
00001
1 23456
0 0.01
01234
1 2.34
00000
-1
-0.01
-123.4
-12.34
-0.001
00001
1 23456
00.01
123.4
12.34
0.001
Page 15
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(2) One-Byte Data
One-byte data in the text has a fixed length of one character which is either 0 or 1. Seven items are covered, namely, stop status, manual status, AT status, AH status, AL/HB status and communication mode. Stop (STBY), Manual (MAN), AT (ON), AH (ON),
AL/HB (ON), SB (ON), Communication (when the remote mode is on).
Execution (EXEC), Auto (AUTO), AT (OFF), AH
(OFF), AL/HB (OFF), SB (OFF), Communication (when the local mode is on).
(3) Special Data
Special data is data sent in response to numerical data which are outside of the ordinary range. Their patterns are shown in the following.
Numerical data is +10000~+10999.
Numerical data exceeds the indicated range.
Numerical data is over the scale.
CT temperature exceeded the higher limit value or fell
below the lower limit value in the case of thermocouple input.
Wire breaking detected in the case of R.T.D. input
CT input value exceeded the higher limit value or fell
below the lower limit value.
Control output either turned on or turned off while CT
input measurement was ongoing.
Data is undeterminable due to a set value of alarm code,
P=OFF, or some other reasons.
• Data in the case where the alarm code is 0 and D2
(AH, AL) or D3 (CT, HB) command has been received.
• Data in the case where the alarm code is 1~4 and D3
(CT, HB) command has been received.
• AL data in the case where the alarm code is 5~8 and
D2 (AH, AL) command has been received.
• I, D, SF or MR data in the case where P=OFF and D5
(P, I, D, SF, MR) command has been received.

7-5-3. Communication error

When an error is found in the block after receiving data from the host, an error message is sent back. The format of error messages and the types of errors are described in the following.
Error Message Format
Error Types

7-5-4. Non-response process

When an error is found in the block upon receiving data transmitted from the host, the next correct data block is waited for without transmission of response data. Therefore, the host has to retransmit the command block in any of the following cases:
The start character was not @ (40H). The communication No. did not match. The end character was not CR (0DH).A hardware error such as a framing error, overrun or a
parity error occurred.

7-5-5. Restrictions by commands, etc.

(1) Restrictions by Read Command
Upon receiving the D1 read command, the status of unequipped options (AH, AL/HB, SB) become 0 (30H).
(2) Restrictions by Write Command
In the case of P=OFF and Y and P output, write data of E2 (write command of manual output value) is either of the following two. Otherwise, ER09 is sent back.
In the case of P=OFF and V and I output, a lower limit output limiter value or a higher limit output limiter value is to be set.
If a write command is invalid due to the local mode, a set value of keylock, AT or some other conditions, and that command is received, ER11 should be sent back. The following cases also require ER11 to be sent back.
1
0
10000
U
00000
10999
U
00999
more than 11000
DE
H 000
less than
-3000
DE
L000
The (+) side
H0
0000
The (-) side
L0
0000
CJ
H 000
CJ
L000
The higher limit side
The lower limit side
+0
0000
––
––––
The higher limit side
The lower limit side
HB
H 000
HB
L000
B0
0000
@
40H
Address No.
:
3AH
BCC
CR
0DH
Higher position
Lower position
Higher position
Lower position
E
45HR52H
Space
20H
Error No.
Error No.
Error Type
Description
05
06
08
09
11
12
BCC error
Command error
Data format error
Data error
Write mode error
Option error
Arithmetic value is not in accord with BCC.
Command other than prescribed one was received.
The format is different from prescribed one.
Command of unequipped option was received.
Write command was received when write command was invalid.
Value is out of prescribed data range in the case of write command.
ER09
0%
+
00000
100%
+
00100
ER11
Condition Received Write Command
Stop mode (STBY)
Auto mode (AUTO) Manual mode (MAN)
E2 (Manual control output value) E4 (Manual status) E5 (AT status) E2 (Manual control output value) E5 (AT status) E6 (Set value of AH) E7 (Set value of AL) E8 (Set value of HB) E8 (Set value of HB) E7 (Set value of AL) EE (DF: Hysteresis) E5 (AT status) EB (I: Integral time) EC (D: Derivative time) ED (SF: Target value function) EF (MR: Manual reset) EF (MR: Manual reset) ED (SF: Target value function)
Alarm code = 0
Alarm code = 1~4 Alarm code = 5~8 P=OFF
I=OFF I=OFF
P=OFF
Page 16
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(3) Restrictions by Read/Write Commands Depending on
Equipped Optional Functions
When a command which becomes invalid because an optional function is not equipped, ER12 should be sent back. (Read commands are included.)
(4) Others
When P (proportional band)=OFF is prepared to be set, data is as follows:

7-6.A list of transmitted/received data

The text portions of data in read commands and write commands are listed below.
Block Data Format

7-6-1. Read command

(1) D1
(2) D2
(3) D3
(4) D4
(5) D5
(6) D6
(7) D7
(8) D8
(9) D9
(10) DA
(11) DB
(12) DC

7-6-2. Write command

In write commands, received data and transmitted data are identical.
(1) E1
(2) E2
(3) E3
(4) E4
(5) E5
(6) E6
(7) E7
(8) E8
(9) E9
(10) EA
(11) EB
(12) EC
(13) ED
ER12
Condition Received Command
Without alarm option
Without HB option
D2 (AH/AL) read command E6 (Set value of AH) write command E7 (Set value of AL) write command D3 (CT/HB) read command E8 (Set value of HB) write command D4 (Set value of SB) read command E9 (Set value of SB) write command
Without SB option
OFF
+
000.0
or
000.0
@
40H
Address No.
Text Data
:
3AH
BCC
CR
0DH
Higher position
Lower position
Higher position
Lower position
Received data
Transmitted data
D1
D1
STBY
,,,,,,,,
MAN AH AL AT SB
0 (30H) or 1 (31H)
PV value
SV value
Output value
Received data
Transmitted data
D2
D2
,
Set value of AH Set value of AL
Received data
Transmitted data
D3
D3
,
CT current value Set value of HB
Received data
Transmitted data
D4
D4
Set value of SB
Received data
Transmitted data
D5
D5
,,,
P value I value D value
SF value
Received data
Transmitted data
D8
D8
,
PV bias PV filter
Received data
Transmitted data
D6
D6
Hysteresis
Received data
Transmitted data
D7
D7
Set value of MR
Received data
Transmitted data
D9
D9
Proportional cycle time
Received data
Transmitted data
DA
DA
,
Lower limit output limiter value
Higher limit output limiter value
Received data
Transmitted data
DB
DB
Soft start time
Received data
Transmitted data
DC
DC
,
C_MD
Delay time
E1
SV value
E2
Control output value (OUT)
E3
STBY
STBY : 1 (31H) EXEC : 0 (30H)
E4
MAN
MAN : 1 (31H) AUTO : 0 (30H)
E5
AT
AT-ON : 1 (31H) AT-OFF : 0 (30H)
E6
Set value of AH
E7
Set value of AL
E8
Set value of HB
E9
Set value of SB
EA
P (proportional band) value
EB
I (integral time) value
EC
D (derivative time) value
ED
SF (target value function) value
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(14) EE
(15) EF
(16) F1
(17) F2
(18) F3
(19) F4
(20) F5
(21) F6
(22) F7

8. Specifications

Display
• Digital display: Measured value (PV)/7-segment green LED 4 digits Set value (SV) /7-segment orange LED 4 digits
• Parameter display: 7-segment LED for PV and SV
• Action display: Green LEDs for 5 points of output (OUT), auto tuning (AT), operating mode (STBY), remote (COM) and manual output (MAN). Red LEDs for 2 points of alarm (AH, AL/HB).
• Display accuracy: ±(0.3% FS+1 digit) excluding cold junction temperature compensation accuracy in the case of the thermocouple input. ±5% FS for temperatures below 400°C (750 °F) of thermocouple B.
• Display accuracy range: 23±5 °C (18~28 °C)
• Display resolution: Depends on measuring range (0.001,
0.01, 0.1, 1)
• Measured display range: -10~110% (-210~680 °C for -200~ 600 °C of R.T.D. input)
Setting
• Setting: By 5 front key switches
• Setting range: Same as measuring range.
Input
• Type of input : Multiple input of Thermocouple, R.T.D., Voltage (mV), or Voltage (V), or Current 4~20mA DC by code selection
• Thermocouple: B, R, S, K, E, J, T, N, {U, L (DIN
43710)} Refer to Measuring range code table.
External resistance: 100max. Input impedance: 500kmin. Burnout: Standard feature (up scale) Cold junction temperature compensation accuracy: ±2°C (°F) (5~45 °C)
±5 °C to the negative side of
measuring range in case of T and U input, though.
• R.T.D: JIS Pt100 / JPt100 3-wire type Amperage: Approx. 0.25mA Lead wire tolerable resistance: 5max. / wire (The 3 lead wires
should have same resistance.)
• Voltage : 0~10, 10~50, 0~100mV DC or 0~1,
1~5, 0~10V DC
Input impedance: 500kmin.
• Current: 4~20mA DC Receiving impedance: 250
• Input scaling function: Scaling possible for voltage (mV, V)
or current (mA) input. Scaling range: -1999~9999 counts. Span: 100~5000 counts Position of decimal point: None, 0.0, 0.00, 0.000
• Sampling cycle: 0.5 sec.
• PV bias range: ± 200 unit
• PV filter: 0~100 sec. (0=without filter)
Control
• Control mode: Auto tuning PID/ ON-OFF control
• Proportional band (P): Off, 0.1~999.9% FS (Off setting: On­Off action)
• Integral time (I): Off, 1~6000 sec. (Off setting: P-PD action)
•Derivative time (D): Off, 1~3600 sec. (Off setting: P-PI action)
• Manual reset (MR): -50.0~50.0% (Valid when P OFF and I=OFF)
• Output limiter: Lower limit limiter 0~99%, Higher limit limiter 1~100% (Priority given to lower limit limiter)
• Soft start of output: Off, 1~100 sec.
• ON/OFF hysteresis: 1~999 units
• Proportional cycle: 1~120 sec. (Factory-set value: 30 sec. for contact output and 3 sec. for SSR drive voltage output.)
• Control output
characteristics: RA / DA selectable (set to RA when
shipped)
• Set value function (SF) : Off (Off = 0.00) and 0.01~1.00
Control Output
• Contact output: 240V AC 2.5A / resistive load: 1.5A / inductive load
• Current output : 4~20mA DC / load resistance: 600 max.
• SSR drive voltage
output : 15±3V DC (with load resistance at
1.5k) /load current: 20mA maximum
• Voltage output : 0~10V DC / load current: 2mA maximum
Manual Control
• Output setting range: 0~100% (setting resolution: 1%) but within range set by higher/lower output limiters.
• Auto/manual switching: Balanceless bumpless. Within proportional band range.
Communication (Optional)
• Signal level: EIA standards, conforming with RS­422A and RS-485.
• Communication system: RS-422A 4-wire half duplex multi­drop system. RS-485 2-wire half duplex multi-drop (bus) system.
• Synchronous system: Start-stop synchronous system.
• Data format: Select data format of communication from 7b_E (data bit length: 7bits, parity: even, stop bit: 1) or 8b_n (data bit length: 8bits, parity: none, stop bit: 1)
EE
DF (hysteresis) value
EF
MR (manual reset) value
F1
PV bias value
F2
PV filter value
F3
Proportional cycle time
F4
Lower limit output limiter value
F5
Higher limit output limiter value
F6
Soft start time
E7
C_MD
C MD: Communication mode Remote: 1 (31H) Local: 0 (30H)
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• Communication address:Machine numbers are set in a range from 0 to 99.
• Communication rate: 1200, 2400, 4800 and 9600 bps.
• Communication delay: To be set in a range from 0 to 255 (Setting possible only in the case of RS-485.)
• Communication
distance: RS-422A maximum 1200m
(depending on conditions) RS-485 maximum 500m (depending on conditions)
• Transmission procedure:No procedure.
• Communication code: Conforming with ASCII codes.
• Control signal: Not used.
• Error detection: Vertical parity (even parity) checking. BCC (block check character) checking.
• Connectable number
of apparatuses: Possible to connect 100 units
maximum (including the host, depending on conditions)
Alarm Output (Optimal)
• Number of alarm points: 2 (AH and AL/HB, both for normal open and common)
• Alarm Type: Selectable from the following 9 combinations. (5 through 8 are selectable only when apparatus has heater break alarm function.)
0. Not assigned
1. Higher limit deviation value + lower limit deviation value without inhibit action
2. Higher limit absolute value + lower limit absolute value without inhibit action
3. Higher limit deviation value + lower limit deviation value with inhibit action
4. Higher limit absolute value + lower limit absolute value with
inhibit action
5. Higher limit deviation value without inhibit action + heater break
6. Higher limit absolute value without inhibit action + heater break
7. Higher limit deviation value with inhibit action + heater break
8. Higher limit absolute value with inhibit action + heater break
• Alarm setting range: Higher limit and lower limit absolute value alarms: Within full scale of measuring range
Deviation value: Higher limit: 0~2000 unit
Lower limit: -1999~0 unit
• Alarm action: On-Off action
•Alarm action hysteresis: Fixed to 0.2% of the measuring range
• Alarm output / rating: Contact 1a (common) / 240V AC 1.5A (resistive load)
Heater Break Alarm (option)
This function can be added if the instrument has an alarm option and the control output is the contact type or the SSR drive voltage type.
• Alarm action: Heater amperage detected by externally attached CT. (except 0~5V DC input) Alarm output On upon detection of heater break while control output is On.
• Current setting range: Off, 0.1~50.0A (Alarm action stops when Off is set.) or, Off, 1~500A (when 0~5 V DC for CT input is selected)
• Setting resolution: 0.1A or 1A
• Amperage display: 0.0~55.0A or 0~550A
• Display accuracy: 5% FS (when sine wave is 50 Hz) or 1% FS (in case of 0~5 V DC input)
• Minimum time for
action confirmation: On time: 500 msec.
• Alarm holding: Selectable between Lock (holding) and Real (no holding)
• Sampling cycle: 2 sec.
Set value Bias (option)
• Setting range: -1999~2000 unit
• Setting resolution: Same as display resolution
• Action input: Non-voltage contact (bias in action when SB terminal is closed)
Others
•Data storage: By non-volatile memory (EEPROM)
• Isolation: Input, control output, communication and alarm output circuits are isolated from each other. Input, set value bias and CT input circuits are not isolated from each other.
• Ambient conditions for use
Temperature/humidity ranges: -10~50 °C and below 90%RH (on the
condition that there is no dew condensation)
Height: 2000 m above sea level or lower Installation category: II Degree of pollution: 2
• Supply voltage/
frequency: 100-260V AC±10% (50 / 60 Hz)
• Power consumption: 12 VA max.
• Insulation resistance: Between input / output terminal and power supply terminal: 500V DC 20 Mminimum Between input / output terminal and protective conductor terminal: 500V DC 20 Mminimum
• Dielectric strength: 1 min. at 2300V AC between input / output terminal and power supply terminal 1 min. at 1500V AC between power supply terminal and protective conductor terminal
• Protective structure: Only front panel has simple dust-proof and drip-proof structure
• Material : PPO resin molding (equivalent to UL94V-1)
• External dimensions
CN154, CN155:: H96 × W96 × D110
(panel depth: 100)mm
CN158, CN159:: H96 × W48 × D110
(panel depth: 100)mm
• Mounting: Push-in panel (one-touch mount)
• Panel thickness: 1.0~3.5 mm
• Panel cutout
CN154, CN155:: H92 × W92mm CN158, CN159 : H92 × W45mm
• Weight
CN154, CN155: Approx. 400 g CN158, CN159: Approx. 300 g
The contents of this manual are subject to change without notice.
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