User's Guide
http://www.omega.com
e-mail: info@omega.com
CIO-RELAY08
CIO-RELAY16
CIO-RELAY24
CIO-RELAY32
For Your Notes
Table of Contents
1 INTRODUCTION
1.1 ACCESSORIES
2 QUICK START
2.1 Install the InstaCalTM software
2.2 Run InstaCalTM
3 HARDWARE INSTALLATION
3.1 Mercury whetted (/M) board special considerations
3.2 BASE ADDRESS
3.3 WAIT STATE
4 PROGRAMMING
4.1 DIRECT I/O REGISTER PROGRAMMING
4.2 PROGRAMMING NOTES
4.3 DETAILED RELAY CONTROL I/O MAP
5 CONNECTING TO RELAYS
5.1 I/O CONNECTOR DIAGRAMS
5.2 FORM C RELAYS (standard versions)
5.3 FORM A RELAYS (/M versions)
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6 SPECIFICATIONS
6.1 CIO-RELAY08, 16, 24 and 32 (standard versions)
6.2 MERCURY WETTED (/M) VERSIONS
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1 INTRODUCTION
The CIO-RELAY16 is a 16 channel relay interface board for ISA bus computers. The
board provides 16 Form C (SPDT) relays. The CIO-RELAY08 board is designed for
applications that require fewer relays and is identical to the RELAY16 board except
that only 8 relays are installed. The CIO-RELAY32 is two CIO-RELAY16s on a single board while the CIO-RELAY24 is are CIO-RELAY32 with eight of the relays not
installed.
The /M versions (e.g. CIO-RELAY16/M and CIO-RELAY08/M) are identical to the
standard versions, but use Mercury wetted relays and offer quicker switch times, less
contact bounce and lower on-resistance than the standard models.
The CIO-RELAY16 family has been designed for control applications where a few
points of high voltage (or current) need to be controlled.
WARNING!
High voltages will be present on the CIO-RELAY16 family boards
when high voltage is connected to the CIO-RELAY16 connector.
Use extreme caution! Never handle the CIO-RELAY16 when signals are connected to the board through the connector.
For Your Notes
DO NOT REMOVE THE PROTECTIVE PLAT ES FROM THE
CIO-RELAY16!
1.1 ACCESSORIES
The CIO-RELAY16 family are digital I/O boards with relay based signal conditioning
installed. Most accessory boards are intended to provide signal conditioning or easy
to access signal termination. In general, the CIO-RELAY16 will not require additional signal conditioning.
We recommend that under no circumstance should a screw terminal board be used to
connect high voltages to the CIO-RELAY16 series board. The CIO-RELAY16 is
intended to control high voltages. If you use a screw terminal board you will expose
yourself and others to those high voltage signals.
We recommend that you construct a safe cable to carry your signals directly from your
equipment to the CIO-RELAY16 connector.
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6.2 MERCURY WETTED (/M) VERSIONS
POWER CONSUMPTION
CIO-RELAY 510 mA + (22 mA per activated relay max)
2 QUICK START
The installation and operation of all four CIO-RELAY series boards is very similar.
Throughout thi s manual we use CIO-RELAY as a generic designation for the CIO RELAY08, CIO-RELAY16, CIO-RELAY24 and CIO-RELAY32. When required due
to the differences in the boards, the specific board name is used.
GENERAL SPECIFICATIONS
Number 8 / 16
Contact arrangement Form A (SPST)
Contact rating 50 Watts @ 1Amp or
500VDC resistive
Contact type Mercury wetted
Contact resistance 50 milliohms max.
Operate time 2 milliseconds
Release time 2 milliseconds max.
Dielectric isolation 500V (1 minute)
Life Expectancy 10
ENVIRONMENTAL
Operating temperature 0 to 70 °C
Storage temperature -40 to 100 °C
Humidity 0 to 90% non-condensing
Weight 8 oz.
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Operations (Full Load)
The CIO-RELAY boards are easy to use. This quick start procedure will help you
quickly and easily setup, install and test your board. We assume you already know
how to open the PC and install expansion boards. If you are unfamiliar or uncomfortable with board installation, please refer to your computer’s documentation.
We recommend you perform the software installation described in
the following sections prior to installing the board in your computer.
erly set the switches and jumpers on the board prior to physically
installing the board in your computer.
The
InstaCal
2.1 Install the
Windows 95, 98 and NT user s install Insta CAL by running the SETUP .EXE p rogra m
included on your InstaCAL floppies or CD.
Windows 3.x and DO S users install the program by running the I NSTALL.EXE pr ogram supplied on your InstaCAL disk.
These installation routines will create all required folders/directories and unpack the
various pieces of compressed software. Simply run install and follow the on-screen
instructions. Remember where the installed files are placed, as you will need to access
them in the next step (the default location is on your main hard drive in a directory or
folder named C:\CB\).
TM
operations below will show you how to prop-
Insta
CalTM software
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2
2.2 Run InstaCal
TM
6 SPECIFICATIONS
To run
InstaCal
TM
in the various forms of Windows, find the file named InstaCal.exe
using your file management system and do ub le cli ck your mouse on i t. In DO S simply
type instacal and press the Enter key.
Once running,
1. Select
InstaCal
TM
provides four sub-menus (plus exit).
Install
(either highlight it and hit enter of double click your
mouse on it).
2. Select
3. Select
Board #0
(select another number if Board #0 is already installed)
Board Type
4. Move through the selections and highlight the particular board you
are installing (e.g. CIO-RELAY08 or CIO-RELAY16/M).
Either double click on the board or hit enter.
5. The board’s default settings are then displayed. The board’s defaults are:
BASE ADDRESS: 300H (768 Decimal)
WAIT STATE OFF
6. You are now ready to install the board in your computer. Open your PC (after
turning off the power) and install the board. After the board is installed and the
computer is closed up, turn the power back on.
7. Run
InstaCal
TM
again, and at the main menu select
Test.
a. Select the board you just installed
b. Select
Internal Test
c. The internal control registers of the board will then be tested. If this test
is successful, your board is installed correctly. If not, you likely have
a base address conflict, or have the base address switch set incorrectly.
Please refer to the next chapter for more information regarding selecting
and setting the base address.
d. If the
Internal Test
is completed successfully, you may want to check
that the I/O pins are working correctly. To check this select
External Test
and follow the instruction provided. This will
require the use of an ohmmeter.
6.1 CIO-RELAY08, 16, 24 and 32 (standard versions)
POWER CONSUMPTION
+5V supply 510 mA typical plus 22 mA per active (on)
relay
GENERAL SPECIFICATIONS
Number 8, 16, 24, or 32
Contact arrangement Form C (SPDT)
Contact rating 3A @ 120V A.C or 28V D.C. resistive
Contact type Gold overlay silver
Contact resistance 100 milliohms max.
Operate time 20 milliseconds
Release time 10 milliseconds max.
Life expectancy 10 million mechanical operations min.
ENVIRONMENTAL
Vibration 10 to 55 Hz (Dual amplitude 1.5mm)
Shock 10G (11 milliseconds)
Dielectric isolation 500V (1 minute)
Life Expectancy 1 Million Operations Electrical
100,000 Operations @ Full Load
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5.2 FORM C RELAYS (standard versions)
Shown here is the schematic for a form C relay as used on the standard CIORELAY08, 16, 24 and 32.
3 HARDWARE INSTALLATION
3.1 Mercury whetted (/M) board special considerations
The Mercury whetted boards must be mounted in the computer such that they will
remain within 30 degrees of vertical. Note that installation of these boards in most
tower computer cases will require the tower be rested on its side for proper operation.
3.2 BASE ADDRESS
The form C relay has a COMMON, normally open (NO) and normally closed (NC)
contact. When a 0 is written to the output, the common and NC are in contact. When a
1 is written to the output the common and NO are in contact.
5.3 FORM A RELAYS (/M versions)
Shown here is the schematic for a form A relay as used on mercury wetted (/M)
models.
NORM ALLY OPEN
30
COM MON
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FORM A RELAY
The form A relay has COMMON and normally open (NO) connections. When a 0 is
written to the output, the common and NO are disconnected. When a 1 is written to
the output the common and NO are in contact.
The base address switch controls the I/O location where the CPU can access the registers of the CIO-RELAY board.
The factory default is 300H (768D).
If you have a board installed at address 300H, you will have to choose a new address
from those available on your computer. You may use the list of PC I/O address
assignments found on the following page and add note s about the boards you have
installed in your computer.
Choose a new base address from those available and set the switch using the guide
below.
RELAY16 boards. Since the CIO-RELAY32 and CIO-RELAY24 board require 4 I/O
address, their base address switch does not provide switch 2. All other settings are
identical.
If address 300H is available on your computer, we recommend that you select it. for
your board. The software examples are written for base = 300H.
Please note that the switch shown below is for the CIO-RELAY08 and CIO-
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FUNCTIONHEX
RANGE
FUNCTIONHEX
RANGE
EGA2C0-2CF8237 DMA #1000-00F
EGA2D0-2DF8259 PIC #1020-021
GPIB (AT)2E0-2E78253 TIMER040-043
SERIAL PORT2E8-2EF8255 PPI (XT)060-063
SERIAL PORT2F8-2FF8742 CONTROLLER (AT)060-064
070-071
CMOS RAM & NMI MASK (AT)
PROTOTYPE CARD300-30F
PROTOTTYPE CARD310-31FDMA PAGE REGISTERS080-08F
HARD DISK (XT)320-32F8259 PIC #2 (AT)0A0-0A1
PARALLEL PRINTER378-37FNMI MASK (XT)0A0-0AF
SDLC380-38F8237 #2 (AT)0C0-0DF
SDLC3A0-3AF80287 NUMERIC CO-P (AT)0F0-0FF
MDA3B0-3BBHARD DISK (AT)1F0-1FF
PARALLEL PRINTER3BC-3BFGAME CONTROL200-20F
EGA3C0-3CFEXPANSION UNIT (XT)210-21F
CGA3D0-3DFBUS MOUSE238-23B
SERIAL PORT3E8-3EFALT BUS MOUSE23C-23F
FLOPPY DISK3F0-3F7PARALLEL PRINTER270-27F
SERIAL PORT3F8-3FFEGA2B0-2BF
TABLE OF I/O ADDRESS
3.3 WAIT STATE
There is a wait state jumper on CIO-RELAY series boards. The factory default is
wait state disabled. You will probably never need the wait state because PC expansion slot busses are limited to 8 or 10 MHz.
If you were to get intermittent operation from your CIO-RELAY board, you may try
enabling the wait state to see if that solves the problem.
GND 50
31 NO 48
31 NC 46
30 CO M 44
29 NO 42
29 NC 40
28 CO M 38
27 NO 36
27 NC 34
26 CO M 32
25 NO 30
25 NC 28
24 CO M 26
23 NO 24
23 NC 22
22 CO M 20
21 NO 18
21 NC 16
20 CO M 14
19 NO 12
19 NC 10
18 C OM 8
17 N O 6
17 NC 4
16 C OM 2
49 +5V
47 31 CO M
45 30 NO
43 30 NC
41 29 CO M
39 28 NO
37 28 NC
35 27 CO M
33 26 NO
31 26 NC
29 25 CO M
27 24 NO
25 24 NC
23 23 CO M
21 22 NO
19 22 NC
17 21 CO M
15 20 NO
13 20 NC
11 1 9 COM
9 1 8 N O
7 1 8 N C
5 1 7 C OM
3 1 6 N O
1 1 6 N C
CIO-RELAY24 and CIO-RELAY32 Connector
This connector is the center of the board. The connector for relays 0 through 15
is the connector that is closest to the computer back-plate. PINS corresponding
to relays 24 through 31 are not connected on the RELAY24 version.
The form A relays used on the /M versions
have NO and COM connections only!
WARNING!
High voltages will be present on the CIO-RELAY boards when you
have connected high voltage inputs or outputs to the CIO-RELAY
connector. Use extreme caution! Never handle the CIO-RELAY
when signals are connected to the board.! DO NOT REMOVE
THE PROTECTIVE PLATES FROM THE CIO-RELAY.
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5 CONNECTING TO RELAYS
4 PROGRAMMING
5.1 I/O CONNECTOR DIAGRAMS
The CIO-RELAY08 and CIO-RELAY16 boards use a single 50 pin connector for signal interfacing. The CIO-RELAY24 and CIO-RELAY32 use two 50 pin connectors.
The pin-outs of the connector are shown here.
GND 50
15 NO 48
15 NC 46
14 COM 44
13 NO 42
13 NC 40
12 COM 38
11 N O 3 6
11 NC 34
10 COM 32
9 NO 30
9 NC 28
8 COM 26
7 NO 24
7 NC 22
6 COM 20
5 NO 18
5 NC 16
4 COM 14
3 NO 12
3 NC 10
2 COM 8
1 NO 6
1 NC 4
0 COM 2
49 +5V
47 15 COM
45 14 NO
43 14 NC
41 13 COM
39 12 NO
37 12 NC
35 11 C O M
33 10 NO
31 10 NC
29 9 COM
27 8 NO
25 8 NC
23 7 COM
21 6 NO
19 6 NC
17 5 COM
15 4 NO
13 4 NC
11 3 CO M
9 2 NO
7 2 NC
5 1 CO M
3 0 NO
1 0 NC
The CIO-RELAY boards are easy to program. Eight bit registers located at the base
address and the base address plus an offset are written to control relays or can be read
to determine the state of relays.
In addition to direct I/O programming, the boards are fully supported by the powerful
Universal Library program as well as most third party application programs.
4.1 DIRECT I/O REGISTER PROGRAMMING
The CIO-RELAY family uses between one and fo ur I/O addresses. Each address controls 8 relays and the relays are controlled by writing to these registers. The base
address maps of the CIO-RELAY boards are shown below.
BASE ADDRESS Relay 0-7 Read/Write
BASE + 1 Relay 8-15 Read/Write (RELAY16, 24, 32)
BASE + 2 Relay 16-23 Read/Write (RELAY24, 32)
BASE + 3 Relay 24-31 Read/Write (RELAY32 only)
The registers are written to and read from as a single 8 bit byte. Each bit controls an
output (write) or represents the state of a relay (read).
All registers are read left to right. The leftmost b it being the most significant bit. Following this format bit 7 of BASE+0 corresponds to relay 7 and bit 0 to relay 0.
To construct a control word, use the following table:
CIO-RELAY08 and CIO-RELAY16 Connector
PINS corresponding to relays 8 through 15 are not
connected on the RELAY08 version.
on the /M versions have NO and
The form A relays used
COM
connections only!
WARNING!
High voltages will be present on the CIO-RELAY boards when you
have connected high voltage inputs or outputs to the CIO-RELAY
connector. Use extreme caution! Never handle the CIO-RELAY
when signals are connected to the board.! DO NOT REMOVE
THE PROTECTIVE PLATES FROM THE CIO-RELAY
.
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HEX VALUEDECIMAL VALUEBIT POSITION
110
221
442
883
10164
20325
40646
801287
6
For example, to assemble the control byte that will turn on relays 0. 1. 3. 5 and 7 we
can see from the chart below we need to write decimal 171 (hex AB):
4.3 DETAILED RELAY CONTROL I/O MAP
WEIGHTON=1DECIMALWEIGHTON = 1HEXRELAY
128112880180OP7
00640040OP6
3213220120OP5
00160010OP4
818818OP3
004004OP2
212212OP1
111111OP0
171AB
4.2 PROGRAMMING NOTES
WRITE = CONTROL: Write a byte to the register to control the relays. A one in the
relay bit position turns the relay on.
READ = STATUS: Read the status of the relay control register. A one in the relay
bit position indicates the relay is on.
ON & OFF for FORM C RELAYS:
On means that FORM C relay common is in contact with the Normally Open contact.
Off means that FORM C relay common is in contact with the normally closed contact.
The following section provides a detailed description of the register map and relay
control registers.
Base Address +0 (applicable to all CIO-RELAY series boards).
RELAY
BIT No. 76543210
HEX Value 804020108421
DECIMAL 1286432168421
Base Address +1 (RELAY16, 24 and 32 only)
RELAY
BIT No. 76543210
HEX Value 804020108421
DECIMAL 1286432168421
Base Address +2 (RELAY24 and 32 only)
RELAY
BIT No. 76543210
HEX Value 804020108421
DECIMAL 1286432168421
OP7 OP6 OP5 OP4 OP3 OP2 OP1 OP0
OP15 OP14 OP13 OP12 OP11 OP10 OP9 OP8
OP23 OP22 OP21 OP20 OP19 OP18 OP17 OP16
Base Address +1 (RELAY32 only)
RELAY
BIT No. 76543210
HEX Value 804020108421
DECIMAL 1286432168421
7
OP31 OP30 OP29 OP28 OP27 OP26 OP25 OP24
8
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