Omega CCT User guide

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Economical DIN Rail Signal Conditioners
CCT Series
U Voltage, Current, Frequency,
Resistance, Potentiometer, Thermocouple, RTD and Strain Gage Input Modules
U Integrator Modules Convert Voltage or
Current to Frequency
Provides 2 kVeff Isolation Between Input and Output
U Compatible with Standard 35 mm DIN Rail
The CCT series DIN rail signal conditioners are designed to accept a broad range of input signals, such as ac and dc voltage and current, frequency, temperature (thermocouple and RTD), and process transducers, and provide standard process outputs of either 0/4 to 20 mA, or 0 to 10 Vdc. The CCT series features a modern housing design, that is easily mounted on standard DIN rails. Connections are safely and securely made, with input and output connections on the opposite sides of the module.
Shown larger than actual size.
Internal Design
The CCT series is designed using an internal plug-in three module system that provides flexibility in selecting and changing the power supply, input signal and output signal. Available power supplies include 110 Vac, 220 Vac, and 24 Vdc.
Isolation
The three internal modules in each signal conditioner (signal input, signal output and power supply) are isolated up to 2 kVeff.
Outputs
Each CCT series signal conditioner is available with current and voltage output (only one may be used at a time). Available output types include 4 to 20 mA or 0 to 20 mA (jumper-selectable) and 0 to 10 Vdc.
Standard outputs are linear and proportional to the signal input. Thermocouple input modules feature special circuitry to linearize the output to the actual temperature, and not to the non-linear signal produced by thermocouple sensors.
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Integrators
The CCT integrator signal conditioners accept either voltage or current signals, and provide a frequency pulse output. This pulse output can be used as input signals for PLCs or other industrial controls.
Additional Features
Additional models in the CCT series include the FAR power supplies, that can be used with the CCT-80 strain gage transmitter, to provide wheatstone bridge excitation. The loop-powered galvanic isolator model CCT-100 can be used in any application where input to output isolation is required. The CCT-100 provides up to 2 kVeff isolation between the input and output terminals.
Specifications
Power:
(±10% tolerance on all power supplies) Output: 4 to 20 mA and 0 to 10 Vdc standard; 0 to 20 mA via jumper select
110 Vac (standard); 220 Vac or 24 Vdc (optional)
Accuracy: ≤0.2% or ≤0.3,%, depending on the model Response Time: ≤250 ms Isolation: 2 kVeff Ripple: ≤0.5% Bandpass: 1.5 Hz (-3 dB) Operating Ambient: -10 to 60°C (14 to 140°F) Storage Ambient: -30 to 80°C (-22 to 176°F) Temperature Coefficient: ≤0.015%/°C Power Consumption: 1.5 VA max Enclosure: Polycarbonate, RAL 7032; UL 94 V-1,
IP40 protection Terminal Housing: Polycarbonate, UL 94-2,
IP20 protection
Max Wire Size: 4 mm Dimensions: 75 H x 45 W x 110 mm D
(2.95” x 1.77” x 4.33”)
Weight: 270 g (0.6 lb) Mounting: DIN rail 46277 and EN 50022 (35 x 7.5 mm)
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(14 AWG)
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SIGNAL INPUT 1 Vac
INPUT SIGNAL
1 3 4 5 6 +
INPUT SIGNAL
+
-
1 3 4 5 6 +
+
-
SIGNAL INPUT 1 Vac
ac/dc Voltage and Current Input Models
CCT-01 Input Connections
U ac/dc Voltage Input
Ranges from 100 mV to 650 V
U ac/dc Current Input
Models with 0 to 50 mA or 0 to 5 A
The CCT series of ac and dc input signal conditioners accept analog signals and provide conditioned, isolated analog outputs of 0 to 10 V or 0/4 to 20 mA. The CCT-01 accepts dc voltages, the CCT-08 accepts ac voltages, while the CCT-04 and CCT-32 accept ac and
U Overvoltage Protection
for Voltage Inputs
U High Impedance Voltage
Inputs
U Low Impedance Current
Inputs
dc current signals, respectively. The CCT-32 also provides 24 Vdc excitation for powering transmitters. All models are powered by 110 Vac (220 Vac or 24 Vdc powered models also available), are mountable on standard 35 mm DIN rail, and are isolated to 2 kVeff.
CCT-01 dc Voltage Input CCT-08 ac Voltage Input
Range 0 to 0 to 0 to 0 to 0 to 100 mV 1 V 10 V 100 V 650 V
Impedance 100 kΩ 100 kΩ 1 MΩ Overvoltage 25 V 75 V 1000 Vdc/750 Vac
To Order
Model No.† Input Range Output
CCT-01-0/100MV 0 to 100 mV dc 0 to 10 V or 0/4 to 20 mA CCT-01-0/1V 0 to 1 V dc 0 to 10 V or 0/4 to 20 mA CCT-01-0/10V 0 to 10 V dc 0 to 10 V or 0/4 to 20 mA CCT-01-0/100V 0 to 100 V dc 0 to 10 V or 0/4 to 20 mA CCT-01-0/650V 0 to 650 V dc 0 to 10 V or 0/4 to 20 mA CCT-08-0/100MV 0 to 100 mV ac 0 to 10 V or 0/4 to 20 mA CCT-08-0/1V 0 to 1 V ac* 0 to 10 V or 0/4 to 20 mA CCT-08-0/10V 0 to 10 V ac* 0 to 10 V or 0/4 to 20 mA CCT-08-0/100V 0 to 100 V ac* 0 to 10 V or 0/4 to 20 mA CCT-08-0/650V 0 to 650 V ac* 0 to 10 V or 0/4 to 20 mA
† 110 Vac powered units supplied standard. To order 220 Vac or 24 Vdc powered models add “-220VAC” or “-24VDC” to the model number. No additional charge for 220 Vac, add additional cost for 24 Vdc. *The CCT-08 signal frequency range is 20 Hz to 6KHz.
Ordering Example: CCT-01-0/100 mV dc input signal conditioner with 0 to 100 mVdc range.
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CCT-08 Input Connections
CCT-04 Input Connections
CCT-04 ac Current Input
Range 0 to 50 mA ac 0 to 5 A ac
Impedance 20 Ω 0.02 Ω Overload 100 mA ac 7.5 A ac
To Order
Model No.† Input Range Output
CCT-04-0/50MA 0 to 50 mA ac 0 to 10 V or 0/4 to 20 mA CCT-04-0/5A 0 to 5 A ac 0 to 10 V or 0/4 to 20 mA
† 110 Vac powered units supplied standard. To order 220 Vac or 24 Vdc powered models add “-220VAC” or “-24VDC” to the model number. No charge for 220 Vac, add additional cost to price for 24 Vdc.
Ordering Example: CCT-04-0/5A ac current input signal conditioner with 0 to 5 A ac range.
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dc Current Input Models
A/IN
A/OUT
To Order
Model No.† Input Range Output
CCT-32-0/50MA 0 to 50 mA dc 0 to 10 V or 0/4 to 20 mA CCT-32-0/5MA 0 to 5 mA dc 0 to 10 V or 0/4 to 20 mA
† 110 Vac powered units supplied standard. To order 220 Vac or 24 Vdc powered models add “-220VAC” or “-24VDC” to the model number. No additional charge for 220 Vac, add additional cost to price for 24 Vdc.
Ordering Example: CCT32-0/5MA dc current input signal conditioner with 0 to 5 mA range.
Shown smaller than actual size
Thermocouple Input Models
Impedance 20 Ω 20 Ω Overload 100 mA dc 100 mA dc
Voltage Excitation for Current Loop: 24 V dc @ 25 mA, supplied by converter
U Available with J, K, T, E, R and S
Thermocouple Types
U Jumper-Selectable
Up or Downscale Break Protection
U 0.3% Accuracy U Linearized
Range 0 to 50 mA dc 0 to 5 A dc
The CCT series of thermocouple input signal conditioners accept J, K, T, E, R or S type thermocouples, and provide conditioned, isolated analog outputs of 0 to 10 V or 0/4 to 20 mA. All models are powered by 110 Vac (220 Vac or 24 Vdc powered models also available), are mountable on standard 35 mm DIN rail, and are isolated to 2 kVeff.
Specifications
Cold Junction Compensation Error: 0.05°C/°C for J, K, T, E and R
calibrations; 0.1°C/°C for type S; at 25°C ambient typical
Max Overvoltage: 75 Vdc Break Protection: Jumper
selectable, upscale (>20 mA) or downscale (<4 mA)
Range Table
Range Code Range J K T E S R
0/200C 0 to 200°C X 0/300C 0 to 300°C X X 0/400C 0 to 400°C X X X 0/500C 0 to 500°C X X 0/600C 0 to 600°C X X 0/700C 0 to 700°C X X 0/800C 0 to 800°C X X 0/900C 0 to 900°C X 0/1000C 0 to 1000°C X 0/1200C 0 to 1200°C X 600/1600C 600 to 1600°C X 850/1700C 850 to 1700°C X
Input Connections
To Order
Input Model Number† Type
CCT-22-(*) J CCT-23-(*) K CCT-24-(*) T CCT-25-0/800C E CCT-26-600/1600C S CCT-27-850/1700C R
*Specify range code from range table. CCT-25 is only available with 0 to 800°C range, CCT-26 is only available with 600 to 1600°C range
† 110 Vac powered units supplied standard. To order 220 Vac or 24 Vdc powered unit models add “-220VAC” or “-24VDC” to the model number. No additional charge for 220 Vac, add additional cost to price for 24 Vdc.
Ordering Example: CCT-23-0/1200C, signal conditioner for type K thermocouple input, with 0 to 1200°C range.
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CCT-20 RTD Input Models
Shown smaller than actual size
A/IN
A/OUT
U 100Ω Pt RTD Element, 0.00385 Curve U 2 or 3 Wire Configuration U 0.2% Accuracy U Downscale Break Protection U 1 mA Max Excitation Current
The CCT-20 signal conditioners accept 100Ω Pt RTD signals, and provide conditioned, isolated outputs of 0 to 10 V or 0/4 to 20 mA. Units are 110 Vac powered (220 Vac or 24 Vdc power also available). Modules are mountable on standard 35 mm DIN rail, and are isolated to 2 kVeff.
To Order
Model No.† Input Range Output
CCT-20-0/100C 0 to 100°C 0 to 10 V or 0/4 to 20 mA CCT-20-0/200C 0 to 200°C 0 to 10 V or 0/4 to 20 mA CCT-20-0/300C 0 to 300°C 0 to 10 V or 0/4 to 20 mA CCT-20-0/400C 0 to 400°C 0 to 10 V or 0/4 to 20 mA CCT-20-0/500C 0 to 500°C 0 to 10 V or 0/4 to 20 mA CCT-20-0/600C 0 to 600°C 0 to 10 V or 0/4 to 20 mA
Ordering Example: CCT-20-0/200C RTD input signal conditioner with 0 to 200°C range.
CCT-20 Input Connections
CCT-90 Potentiometer Models
U 100 Ω Min/1 MΩ Max
Input
U Excitation Reference
Voltage Between 1 and 2 V
CCT-95 Resistance Input Models
U 0.2% Accuracy U Upscale Break Protection
(>20 mA)
U 10%FS Min Input Span
See page H-35 for FAR series DIN Rail mount power supply modules.
CCT-90 Input Connections
The CCT-90 potentiometer input modules accept 3-wire potentiometers (such as position sensors) and CCT-95 models accept resistance signals, providing isolated 0 to 10 V or 0/4 to 20 mA
† 110 Vac powered units supplied standard. To order 220 Vac or 24 Vdc powered models add “-220VAC” or “-24VDC” to the model number. No additional charge for 220 Vac, add additional cost to price for 24 Vdc.
To Order
Model Number† Input Range Output
CCT-90 Potentiometer 0 to 10 V or 0/4 to 20 mA CCT-95-0/200 0 to 200 Ω 0 to 10 V or CCT-95-0/2K 0 to 2K Ω 0 to 10 V or CCT-95-0/20K 0 to 20 kΩ 0 to 10 V or CCT-95-0/200K 0 to 200 kΩ 0 to 10 V or
Ordering Example: CCT-90 potentiometer input signal conditioner.
output. Each model is 110 Vac powered (220 Vac or 24 Vdc also available). Models are mountable on standard 35 mm DIN rail, and are isolated to 2 kVeff.
CCT-95 Input Connections
0/4 to 20 mA 0/4 to 20 mA 0/4 to 20 mA 0/4 to 20 mA
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CCT-05 Frequency Input Models
U NPN, PNP, NAMUR, Open
Collector, Contact, or TTL Inputs or AC Voltage (100 mV to 400 Vac)
U Signal Input Range from
40 Hz to 40 kHz
U Excitation for NPN, PNP
and NAMUR Inputs
The CCT-05 signal conditioners accepts inputs from a variety of frequency transducers, including NPN, PNP, NAMUR, open collector,
contact or TTL pulse or AC voltage (100 mV to 400 Vac). Modules are supplied scalable for a minimum and maximum frequency range. The actual range is set by the user via multiturn trimmers, a frequency generator is also required. All units are 110 Vac powered (220 Vac or 24 Vdc power also available), and may be mounted on standard 35 mm DIN rail. Each unit is isolated to 2 kVeff.
DI/O
A/OUT
To Order
Min* Max* Model No.† Range Range Output
CCT-05-40/70 0 to 40 Hz 0 to 70 Hz 0 to 10 V or 0/4 to 20 mA CCT-05-70/125 0 to 70 Hz 0 to 125 Hz 0 to 10 V or 0/4 to 20 mA CCT-05-125/225 0 to 125 Hz 0 to 225 Hz 0 to 10 V or 0/4 to 20 mA CCT-05-225/400 0 to 225 Hz 0 to 400 Hz 0 to 10 V or 0/4 to 20 mA CCT-05-400/700 0 to 400 Hz 0 to 700 Hz 0 to 10 V or 0/4 to 20 mA CCT-05-700/1250 0 to 700 Hz 0 to 1250 Hz 0 to 10 V or 0/4 to 20 mA CCT-05-1250/2250 0 to 1250 Hz 0 to 2250 Hz 0 to 10 V or 0/4 to 20 mA CCT-05-2250/4K 0 to 2250 Hz 0 to 4 kHz 0 to 10 V or 0/4 to 20 mA CCT-05-4K/7K 0 to 4 kHz 0 to 7 kHz 0 to 10 V or 0/4 to 20 mA CCT-05-7K/12.5K 0 to 7 kHz 0 to 12.5 kHz 0 to 10 V or 0/4 to 20 mA CCT-05-12.5K/22.5K 0 to 12.5 kHz 0 to 22.5 kHz 0 to 10 V or 0/4 to 20 mA CCT-05-22.5K/40K 0 to 22.5 kHz 0 to 40 kHz 0 to 10 V or 0/4 to 20 mA
† 110 Vac powered units supplied standard. To order 220 Vac or 24 Vdc powered models add “-220VAC” or “-24VDC” to the model number. No additional charge for 220 Vac, add additional cost to price for 24 Vdc. *The output signal is non-linear for input frequencies below 10 Hz.
Shown smaller than actual size.
Ordering Example: CCT-05-70/125 frequency input signal conditioner with 0 to 70 Hz minimum range and 0 to 125 Hz maximum range.
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CCT-80 Strain Gage/Load Cell Input Models
U For Strain Gage Sensors
with 20 mV Output and 10 V Excitation
U 4 and 6-Wire Bridge
Sensors
U 350 Ω Sensor Impedance U Companion FAR-1 Power
Supply Module Provides Stabilized 10 Vdc Excitation for 4 Modules
U FAR Series Power
Supplies Provide Bridge Excitation
Shown smaller than actual size.
A/IN
FAR-1 10 V, 250 mA power supply with excitation sense capability.
A/OUT
The CCT-80 strain gauge/load cell signal conditioners accept input from 350Ω bridge circuits and provide isolated 0 to 10 V or 0/4 to 20 mA output. The FAR series power supplies can be used to provide signal isolation for bridge circuits and other transducers. The FAR-1 is specifically designed for use with strain gage circuits. All units are 110 Vac powered (220 Vac power also available), and are mounted on standard 35 mm DIN rails.
Power Supply Specifications
Power: 110 Vac, 50-60 Hz Output Adjust (FAR-1 only): ±5%, internal
potentiometer
† 110 Vac powered units supplied standard. To order 220 Vac or 24 Vdc powered models add “-220VAC” or “-24VDC” to the model number. No additional charge for 220 Vac, add additional cost to price for 24 Vdc.
To Order
Model No.† Description
CCT-80 Strain gage signal conditioner with 0-10 V
FAR-1 10 V, 250 mA power supply with excitation
FAR-2-5 5 V, 225 mA power supply FAR-2-9 9 V, 225 mA power supply FAR-2-12 12 V, 200 mA power supply FAR-2-15 15 V, 100 mA power supply FAR-2-18 18 V, 100 mA power supply FAR-2-24 24 V, 150 mA power supply
* To order FAR-1 with 230 Vac power, add suffix “-230” to model number at no additional charge.
Ordering Example: CCT-80 strain gage signal conditioner with FAR-1 10�V, 250�mA power supply.
or 0/4 to 20 mA output
sense capability, 110 Vac power*
CCT-80 Input Connections
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CCT-55 Signal Integrators
A/IN
U Convert Analog Voltage/Current to
Frequency Output
U Source or Sink Output U Output Ranges From 1 pulse/hour to
10,000 pulses/sec Full Scale
The CCT-55 signal integrators provide conditioned, isolated frequency outputs proportional to the analog input signal. The CCT-55-V accepts voltages from 0-100 mV to 0 to 650 V, while the CCT-55-I accepts from 0 to 5 mA to 0 to 50 mA input. Output ranges are field setable through jumper selection and multiturn trimmers. A calibrator and frequency meter is required for adjustment.
Specifications
dc Voltage Input Ranges: 0 to 0.1 Vdc, 0 to 1 Vdc,
0 to 10 Vdc, 0 to 100 Vdc, 0 to 650 Vdc; jumper select
Current Input Ranges: 0 to 5 mA, 0 to 50 mA; jumper select Output: 15 Vdc @ 5 mA source or 100 mA sink with 24 Vdc
external supply Output Ranges: 1 pulse/hr to 10,000 pulses/sec full scale;
jumper select and poteniometer adjustment Pulse Ratio: 50% or fixed 100 ms
A/OUT
CCT 100 Galvanic Isolator
U Provides 2 kV Input to
Output Isolation
U 0 to 50 mA Input and
Output Ranges
U Loop Powered
Specifications
INPUT Input/Output Ratio: 1:1; signal
output = signal input
Input Current: 0 to 50 mA dc Input Voltage: 18 Vdc max Voltage Drop: 3 Vdc max Max Load: 50 mA dc
Model CCT-100 Galvanic Isolator
To Order
Model No. Description
CCT-100 Loop powered galvanic isolation module
Ordering Example: CCT-100 galvanic isolator.
OUTPUT Output Current: 0 t 50 mA dc
Ripple: 0.5% @ 3 kHz
Shown smaller than actual size.
To Order
Model No.† Description
CCT-55-V Voltage Input CCT-55-I Current Input
† 110 Vac powered units supplied standard. To order 220�Vac or 24 Vdc powered models add “-220VAC” or “-24VDC” to the model number. No additional charge for 220 Vac, add additional cost to price for 24 Vdc.
Ordering Example: CCT-55-V voltage input.
Load: 0 to 750 Ω Response Time: 50 ms Accuracy: 0.1% at 25°C Temperature Coefficient: 0.01%
each 10°C from 10 to 60°C Dimensions: 75 x 22.5 x 98.5 mm
(2.95 x 0.89 x 3.88”)
Weight: 100 g (0.2 lb)
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