Omega Calibre 3603 Technical Manual

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OMEGA SA WORLD SERVICE ORGANIZATION GT-19-C-063-E - A - 3603
3603A
3603A
12’’’
Ø 27 mm
1 2 3
j
U
Height on movement 7.95 mm
Power reserve Number of jewels Frequency
52 h
37
4 Hz (28’800 A/h)
CALIBRE
3603
Automatic movement, exclusive Omega chronograph,, date, COSC-certified. Chronograph system with
column-wheel. 30-min. minute counter and 12-h hour counter. Chronograph, hour and minute display in centre.
Small second hand at 9 o’clock. GMT hand in the centre. Co-Axial escapement. Omega balance system
without index.
Technical Guide TG-19-C-063-E A
Made by : rendav Date : 02.04.2009 3
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OMEGA SA WORLD SERVICE ORGANIZATION GT-19-C-063-E - A - 3603
Contents
/2
Exploded views for Calibre 3603 6-14
Dial side 6 Movement side 7 Movement side 8 Movement side 9 Dial side 10 Module side 11 Dial side 12 Movement side 13 Dial side 14
Spare parts list & illustrations for Calibre 3603 15-19
Spare parts & illustrations 15
Specifi cinformation for Calibre 3603 20-29
Assembling of date indication 20 Chronograph wheel function / Description of chronograph system 21 Escapement and Balance bridge installation 22 Chronograph setting 23 Hand setting for calibre 3603 / Checks, to carry out after hand-setting 24 Principle of GMT function 25-27 Runners for hand setting and hand setting force / Epilame coating 28 Instantaneous rate 29
Spare parts & illustrations 16 Spare parts & illustrations 17
Spare parts & illustrations 18 Spare parts & illustrations 19
General information for Calibre 3603 3-5
Balance bridge / Key points / Date correction 3 Tightening and untightening torques according to screw thread size
/ Lubricants 3
Mandatory tools
/ Lubricants 3
Librication of crow wheel and the three driving wheels for rachet wheel 4-5
Calibre 3603 1
Page
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OMEGA SA WORLD SERVICE ORGANIZATION GT-19-C-063-E - A - 3603
General information for calibre 3603
Exchange with serial no
Version A
Balance bridge, (réf. 7223603A1005818)
For exchanges always sent to Omega. Engravings at Omega within 4 weeks.
Balance bridge
The bridges with serial numbers are not available (see CS-Info Calibre No 33). For exchange, see table :
Key points
The three intermediate driving wheels for ratchet wheel (32.083) must be correctly lubricated with Moebius SYNT-HP-1300 Sans Colorant. Insuffi cient lubrication could lead to the formation of burrs or chips and hinder the correct winding of the barrel. Cleaning would not be suffi cient to remove all this. (see page 4 and 5).
Due to the movement construction, there are various screw lengths. To avoid problems at assembly, group identical screws together for cleaning.
Co-axial Escapement lubrication
See Working Instruction No 40.
Date correction
Date correction should not be performed between 10 pm and 2 am.
Tightening and untightening torques according to screw thread size
Screw Ø Tightening torque target cNm Untightening torque mini cNm
Ø threads S 0.50 mm 1.0 0.7
Ø threads S 0.6 mm 1.4 0.8
Ø threads S 0.7 mm 1.8 0.9
Ø threads S 0.8 mm 2.2 1.1
Ø threads S 0.9 mm 2.6 1.3
Ø threads S 1.0 mm 3.0 1.6
Ø threads S 1.2 mm 3.5 2.0
Ø threads S 1.4 and > 4.0 2.5
Mandatory tools :
To fi t the hands, the movement must be placed in a suitable, well-adjusted movement holder.
Hand fi tting Reference
Movement holder for hand fitting 507 0001 Hand fitting tool kit 507 0011
Movement Reference
Mainspring winder 502 150 0009 Timing key 502 200 0501 Movement holder 506 0001 Tool for checking the escapement functions 506 0004
Lubricants Reference
Moebius SYNT-A-LUBE 9010 (2ml) 504 200 0001 Moebius SYNT HP-1300 SC 504 5013 Moebius 9504 504 5014 Moebius SYNT HP-500 504 5012 Kluber P125 504 100 0071 small quantity
*
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OMEGA SA WORLD SERVICE ORGANIZATION GT-19-C-063-E - A - 3603
General information for calibre 3603
Customer Service lubrication of stud for crown wheel (31.023) and the 3 intermediate driving wheels for ratchet wheel (32.083):
With the aim of constantly improving the performances and reliability of Omega products, the lubrication in Customer Service has been updated.
Amount of lubricant to be applied:
- On the crown wheel stud and the stud for the three ratchets intermediate driving wheels during a ser­vice.
Lubrication of stud for crown wheel (Moebius 9504)
Stud for crown wheel
Lubrication point no.1: crown wheel support (4 points)
Side view of lubrication no.1 Side view of lubrication no.2
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OMEGA SA WORLD SERVICE ORGANIZATION GT-19-C-063-E - A - 3603
General information for calibre 3603
Lubrication of the 3 intermediate driving wheels for ratch­tet wheel (HP 1300 Sans Colorant)
State before lubrication
Insuffi cient lubrication
Suffi cient lubrication = there is a ring around
the stud with lubricant, easily visible
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OMEGA SA WORLD SERVICE ORGANIZATION GT-19-C-063-E - A - 3603
Exploded views - Dial side for calibre 3603
11
10
8
5
6
7
9
2
3
4
12
1
3 points
Parts listed in order of assembly
1 = 10027
2 = 31121 3 = 31120 4 = 51010 5 = 51083 6 = 51050
7 = 61100 8 = 51052 9 = 33082 10 = 51090 11 = 7035 (2x) 12 = 6407 (1x)
Moebius SYNT HP-1300 Sans Colorant
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OMEGA SA WORLD SERVICE ORGANIZATION GT-19-C-063-E - A - 3603
Exploded views - Movement side for calibre 3603
1
4
2
3
5
6
8
9
7
10
15
13
12
11
16
14
14
See WI No 40
See page 4
11
12
See page 5
16
Parts listed in order of assembly
1 = 30012
2 = 30014 3 = 30025 4 = 10048 5 = 7031 (2x) 6 = 20015 7 = 35032 8 = 35030**
9 = 35033 10 = 56070 11 = 65040 12 = 6204 (1x) 13 = 10041 14 = 7031 (2x) 15 = 6011 (1x) 16 = 70200 (2x)
Moebius SYNT HP-1300 Sans Colorant Moebius SYNT-A-LUBE 9010 Moebius 9504
Kluber P125
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OMEGA SA WORLD SERVICE ORGANIZATION GT-19-C-063-E - A - 3603
Exploded views - Movement side for calibre 3603Exploded views - Movement side for calibre 3603
7
8
9
14
15
1
2
3
10
11
4
5
6
12
13
17
20
21
18
19
Detail position 17
17
16
4 points
4 points
Attention: See page 23
3 points on column
4 points on teeth
Do not clean. If the part is very dirty or rusted, exchange for, an original part which is delivered prelubricated.
Parts listed in order of assembly
1 = 31023 2 = 81136 3 = 6204 (2x) 4 = 55180 5 = 10615 6 = 6034 (1x) 7 = 61080 8 = 51120
9 = 7008 (1x) 10 = 55040 11 = 6022 (1x)
12 = 55130 13 = 6004 (2x) 14 = 31022 15 = 6019 (1x) 16 = 35010** 17 = 30039 18 = 55100 19 = 6004 (1x) 20 = 55090 21 = 6004 (1x)
Moebius SYNT-A-LUBE 9010 Moebius SYNT HP-1300 Sans Colorant
Moebius 9504
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OMEGA SA WORLD SERVICE ORGANIZATION GT-19-C-063-E - A - 3603
Exploded views - Movement side for calibre 3603
Parts listed in order of assembly
1 = 55240 2 = 55048 3 = 6004 (1x) 4 = 30027** 5 = 35012** 6 = 35031 7 = 55248 8 = 15040 9 = 7031 (3x) 10 = 7033 (1x) 11 = 65047
12 = 6012 (2x) 13 = 55143 14 = 6004 (1x) 15 = 30037 16 = 40015 17 = 10056 18 = 8204 (2x) 19 = 40059 20 = 10058 21 = 7031 (1x)
1
6
5
3
18
17
4
20
21
9
8
9
10
13
11
12
14
2
9
Detail position 8
16
15
Detail position 4
19
Attention: see page 23
7
8
Moebius SYNT-A-LUBE 9010
Moebius 9504
Moebius SYNT HP-1300 Sans Colorant
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OMEGA SA WORLD SERVICE ORGANIZATION GT-19-C-063-E - A - 3603
Exploded views - Dial side for calibre 3603
Parts listed in order of assembly
1 = 31102 2 = 36031 3 = 31080**
4 = 31042 5 = 10062 6 = 6205 (2x)
6
5
2
3
4
1
Detail position 3
Moebius 9504
Moebius SYNT HP-1300 Sans Colorant
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OMEGA SA WORLD SERVICE ORGANIZATION GT-19-C-063-E - A - 3603
Exploded views - Module side for calibre 3603
Parts listed in order of assembly
1 = 13020 2 = 31100 3 = 33011
4 = 13040 5 = 6205 (2x)
5
2
3
4
1
Moebius SYNT HP-1300 Sans Colorant
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OMEGA SA WORLD SERVICE ORGANIZATION GT-19-C-063-E - A - 3603
Exploded views - Dial side for calibre 3603
Parts listed in order of assembly
1 = 13020 2 = 6030 (3x)
2
1
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OMEGA SA WORLD SERVICE ORGANIZATION GT-19-C-063-E - A - 3603
Exploded views - Movement side for calibre 3603
Parts listed in order of assembly
1
2
2
5
6
4
7
8
9
10
11
12
3
1 = 12030 2 = 7033 (3x) 3 = 32105 4 = 32104 5 = 52053 6 = 62101
7 = 3203301 8 = 32031S2 9 = 12050 10 = 6033 (2x) 11 = 22019 12 = 8200B (1x)
Moebius SYNT HP-500
Moebius SYNT HP-1300 Sans Colorant
Moebius SYNT HP-1300 Sans Colorant
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OMEGA SA WORLD SERVICE ORGANIZATION GT-19-C-063-E - A - 3603
Exploded views - Dial side for calibre 3603
Parts listed in order of assembly
12
10
6
8
4
2
3
1
7
11
9
4
13
14
5
Detail position 6
Attention: see page 20
1 = 53040 2 = 61100 3 = 13100 4 = 6205 (3x) 5 = 33029 6 = 36035** 7 = 91440***
8 = 53080 9 = 63030 10 = 33020 11 = 31047** 12 = 65108 13 = 10210 14 = 6205 (3x)
Moebius SYNT HP-1300 Sans Colorant
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OMEGA SA WORLD SERVICE ORGANIZATION GT-19-C-063-E - A - 3603
Main plate, jewelled, Version Reference Calender plate Version Reference
3603A 7223603A10027 3603A 7223603A13020
Barrel bridge, pre-assembled
Version Reference Intermediate date wheel bridge Version Reference
3603A 722330310041 3603A 7223603A13040
Wheel train bridge, jewelled Version Reference Date jumper maintaining plate Version Reference
3603A 722330310048 3603A 7223603A13100
Pallet bridge, Co-Axial Version Reference
Chronograph bridge, rhodium-plated
Version Reference
3603A 7223313A10056 3603A 7223603A15040
Balance bridge with number, pre-assembled
Version Reference Barrel, complete Version Reference
3603A 7223603A1005818 3603A 7223313A20015
Minute train bridge Version Reference Barrel drum + barrel cover Version Reference
3603A 7223603A10062 3603A 722330320040
Mechanism cover Version Reference Barrel arbor Version Reference
3603A 7223603A10210 3603A 722330320060
Hammer operating limitation bridge
Version Reference Slipping mainspring Version Reference
3603A 722330310615 3603A 7223313A20100
Automatic device framework, jewelled
Version Reference
Oscillating weight, rhodium-plated
Version Reference
3603A 722330312030 3603A 722331322019
Automatic device bridge, pre-assembled
Version Reference Intermediate wheel Version Reference
3603A 722330312050 3603A 722330330012
Spare parts list for calibre 3603
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OMEGA SA WORLD SERVICE ORGANIZATION GT-19-C-063-E - A - 3603
Spare parts list for calibre 3603
Great wheel Version Reference Reduction wheel Version Reference
3603A 722330330014 3603A 722330332031S2
Third wheel Version Reference Shock-absorber, upper Version Reference
3603A 722330330025 3603A 7223313B32027
Seconds wheel Version
Reference Shock-absorber, lower Version Reference
3603A 7223603A30027** 3603A 7223313B32068
Intermediate escape wheel
Version
Reference In-setting, upper Version Reference
3603A 7223313B30039 3603A 7223313B32127
Co-Axial wheel Version
Reference In-setting, lower Version Reference
3603A 7222500C30040 3603A 7223313B32167
Ratchet wheel Version
Reference Cap jewel, lower Version Reference
3603A 722330331022 3603A 7223303A32262
Crown wheel Version Reference Cap jewel, upper Version Reference
3603A 722330331023 3603A 7223303A32325
Minute wheel Version
Reference
Shock-absorber spring, upper
Version Reference
3603A 7223603A31042 3603A 7223303A32425
Hour wheel 24 H Version Reference Shock-absorber spring, lower Version Reference
3603A 7223603A31047** 3603A 7223303A32462
Cannon pinion with driving wheel
Version
Reference Ratchet wheel driving wheel Version Reference
3603A 7223603A31080** 3603A 72233033203301
Setting wheel for time-zone Version
Reference Wig-wag pinion Version Reference
3603A 7223603A31100 3603A 722330332104
Motion work setting wheel Version
Reference Stop pinion Version Reference
3603A 722330331102 3603A 722330332105
Winding pinion Version
Reference Intermediate date wheel Version Reference
3603A 722330331120 3603A 7223603A33011
Sliding pinion Version
Reference Date indicator driving wheel Version Reference
3603A 722330331121 3603A 7223603A33020
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OMEGA SA WORLD SERVICE ORGANIZATION GT-19-C-063-E - A - 3603
Spare parts list for calibre 3603
Driving wheel for date unlocking yoke
Version
Reference Yoke Version Reference
3603A 7223603A33029 3603A 722330351050
Date corrector intermediate setting wheel 1
Version
Reference Rocking bar Version Reference
3603A 7223303A33082 3603A 7223603A51052
Chronograph wheel Version
Reference Setting lever Version Reference
3603A 7223603A35010** 3603A 722330351083
Minute-counting wheel Version
Reference Setting lever jumper Version Reference
3603A 7223603A35012** 3603A 722330351090
Hour-counting wheel Version
Reference Click Version Reference
3603A 7223603A35030** 3603A 722330351120
Driving wheel for counters Version
Reference Stop click Version Reference
3603A 722330335031 3603A 722330352053
Hour counter additional driving wheel 1
Version
Reference Date unlocking yoke Version Reference
3603A 722330335032 3603A 7223603A53040
Hour counter additional driving wheel 2
Version
Reference Date jumper Version Reference
3603A 722330335033 3603A 7223603A53080
Intermediate corrector wheel time-zone
Version
Reference Column wheel operating lever Version Reference
3603A 7223603A36031 3603A 722330355040
Hour wheel with time-zone Version
Reference Hammer operating lever Version Reference
3603A 7223603A36035** 3603A 7223303A55048
Pallet fork Version
Reference Clutch rocker Version Reference
3603A 7222500C40010 3603A 722330355090
Balance complete with stud Version
Reference Clutch lever Version Reference
3603A 7223313B40055 3603A 722330355100
Stud support Version Reference Column wheel jumper Version Reference
3603A 722330340210 3603A 722330355130
Winding stem Version
Reference Minute counter jumper Version Reference
3603A 722330351010 3603A 722330355143
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OMEGA SA WORLD SERVICE ORGANIZATION GT-19-C-063-E - A - 3603
Spare parts list for calibre 3603
Chronograph column wheel
Version Reference
Screw for stud
Version Reference
3603A 722330355180 3603A 72233034002
Chronograph and minute hammer
Version Reference
Screw for automatic device bridge
Version
Reference
3603A 722330355240 3603A 72233036003
Hour hammer Version Reference Screw for Minute counter jumper Version Reference
3603A 722330355248 3603A 72226016004
Eccentric screw Version
Reference Screw for hammer operating lever Version Reference
3603A 722330355445 3603A 72226016004
Balance stop lever Version
Reference Screw for clutch rocker Version Reference
3603A 722330356070 3603A 72226016004
Click spring
Version Reference Screw for clutch lever Version Reference
3603A 722330361080 3603A 72226016004
Yoke spring
Version Reference Screw for Column wheel jumper Version Reference
3603A 722330361100 3603A 72226016004
Spring for date unlocking yoke
Version
Reference Screw for barrel bridge Version Reference
3603A 7223603A61100 3603A 72233036011
Stop click spring Version
Reference
Screw for Hammer operating lever spring
Version
Reference
3603A 722330362101 3603A 7223612A6012
Date jumper spring Version
Reference Screw for ratchet wheel Version Reference
3603A 7223603A63030 3603A 72233036019
Column wheel operating lever spring
Version Reference
Screw for column wheel operating lever
Version
Reference
3603A 722330365040 3603A 72233036022
Hammer operating lever spring
Version Reference Screw for calender plate Version Reference
3603A 722330365047 3603A 7223603A6030
Hour wheel 24 H friction spring
Version Reference
Screw for Hammer operating limitation bridge
Version
Reference
3603A 7223603A65108 3603A 72233036034
Crown wheel core Version
Reference
Screw for column wheel operating lever
Version
Reference
3603A 722330381136 3603A 72233036204
Date indicator Version
Reference Screw for crown wheel core Version Reference
3603A
722330391440*** 7223603A9144***
3603A 72233036204
Dial fastener Version Reference Screw for minute train bridge Version Reference
3603A 722330370200 3603A 72226016205
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OMEGA SA WORLD SERVICE ORGANIZATION GT-19-C-063-E - A - 3603
Spare parts list for calibre 3603
Screw for intermediate date wheel bridge
Version
Reference
3603A 72226016205
Screw for date jumper maintaining plate
Version
Reference
3603A 72226016205
Screw Mechanism cover Version Reference
3603A 72226016205
Screw for setting lever Version Reference
3603A 72233036407
Screw for click Version Reference
3603A 72233037008
Screw for chronograph bridge
Version
Reference
3603A 72233037031
Screw for balance bridge Version Reference
3603A 72233037031
Screw for train wheel bridge Version Reference
3603A 72233037031
Screw for barrel bridge Version Reference
3603A 72233037031
Screw for chronograph bridge (smaller)
Version
Reference
3603A 72233037033
Screw for automatic device Version Reference
3603A 72233037033
Screw for setting lever jumper Version Reference
3603A 72233037035
Screw for oscillating weight blue
Version
Reference
3603A 72233138200B
Screw for pallet fork bridge Version Reference
3603A 72233038204
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