Omega C9000A User Manual

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C9000A SERIES
Autotune Temperature Controller
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User’s Guide
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i
TABLE OF CONTENTS
CN9000A SERIES
MINIATURE AUTOTUNE TEMPERATURE
CONTROLLER
SECTION
SECTION 1 INTRODUCTION..............................
1.1 General Description......................................
1.2 Available Models..........................................
SECTION 2 INSTALLATION...............................
2.1 Unpacking.....................................................
2.2 Cautions and Mounting Instructions.............
2.3 Wiring...........................................................
2.4 Typical Wiring Diagrams...............................
SECTION 3 OPERATION......................................
3.1 General Considerations................................
3.2 Controls and Indicators................................
3.3 Default (Pre-Set) Settings............................
3.4 Getting Started.............................................
3.4.1 Selecting Sensor and Adjusting Setpoint.....
3.4.2 Changing the Allowable Setpoint Default
Range (Function .24).................................
3.5 Parameter Adjustments (Standard
Functions)...................................................
3.5.1 Keying in Standard Functions......................
3.5.1.1 Example of Programming Functions
.0, .1, .2, .3- .23..........................................
3.5.1.2 Example of Programming Functions
.19 & .2 (SP2)...........................................
3.5.1.3 Example of Programming Functions
.24 and Special Case of Function .2.........
3.5.1.4 Details of Standard Function .0- .25............
Table 3-4, Standard Functions.0- .25........
3.6 Examples of Parameter Adjustments...........
3.6.1 Changing SP1 Proportioning Time
(Function.4)...............................................
PAGE
1
1 2
5
5 5 7 9
11
11 11 14 14 14
16
18 18
19
20
21 22 23 34
34
ii
TABLE OF CONTENTS (Cont'd)
SECTION
3.7 Negative Temperature Ranging..................
3.8 Manual Mode (Auto/Manual) Function .0
Option 4- 100)...........................................
3.9 Park Mode...................................................
3.10 Linear Process Inputs.................................
3.11 Second Output Operation...........................
3.12 Details of Advanced Functions .26- .50......
Table 3-6, Advanced Functions .26- .50...
3.13 Parameter Lock...........................................
SECTION 4 DIAGNOSTICS................................
4.1 Fault Indication............................................
4.2 Loop Break Alarm.......................................
4.3 Operational Diagnostics..............................
4.3.1 Diagnostics (Functions .38- .49).................
4.3.2 Duty Cycle Monitor (DCM) (Function .42)..
4.3.3 Autotune Tuning Data
(Functions .43- .49)..................................
SECTION 5 TUNING............................................
5.1 Autotune......................................................
5.1.1 Autotune AT.................................................
5.1.2 Using Autotune AT.......................................
5.1.3 Autotune PT (Push-to-Tune)
Function .0 Option 2.................................
5.1.4 To Abort Autotune.......................................
5.1.5 Over-riding Autotune Values.......................
5.1.6 Autotune Hints............................................
5.1.7 Autotune Value Display...............................
5.1.8 Proportional Cycle Time..............................
5.2 Manual Tuning............................................
5.2.1 The Simplified Method................................
5.2.2 Alternative Tuning Method..........................
PAGE
36
36 36 36 37 38 39 44
45
45 46 47 47 48
48
49
49 49 50
51 52 52 52 53 54 57 57 58
iii
TABLE OF CONTENTS (Cont'd)
SECTION
5.3 Proportioning Time......................................
5.4 Proportional Band.......................................
5.5 Integral (Reset) Time..................................
5.6 Derivative (Rate) Time................................
5.7 Derivative Approach Control.......................
5.8 Heating and Cooling...................................
5.8.1 General Considerations..............................
5.8.2 Cool Strategy for Heat-Cool Applications...
5.8.3 Setting Up Routine for Heat-Cool Control..
SECTION 6 CALIBRATION................................
6.1 Display Offset..............................................
6.2 Recalibrating to a Remote Standard..........
6.2.1 Sensor Error Correction (Function .9)........
6.2.2 Sensor Span Adjust (Function .35).............
SECTION 7 115/230 VAC AND 2-WIRE/
3-WIRE RTD CONVERSIONS..............
7.1 To Remove Main PC Board........................
7.2 115/230 VAC Voltage Conversion...............
7.3 2-Wire/3-Wire RTD Conversion..................
7.4 Installing the Triac, 4-20mA and 0-10 VDC
Output Options..........................................
SECTION 8 SPECIFICATIONS..........................
APPENDIX A: Function Quick Reference
Guide...........................................
APPENDIX B: Quick Start Up Instructions
PAGE
61 62 62 63 63 64 64 64 65
67
67 67 67 68
71
71 72 73
73
75
80
82
This page is intentionally blank.
iv.
1
SECTION 1 INTRODUCTION
1.1 GENERAL DESCRIPTION
The OMEGA®CN9000A Series Miniature Autotune Microprocessor Controllers are designed for accurate, precise temperature control. They feature high accuracy and reliability, as well as sophisticated PID or Autotune PID with approach control (PDPI) for optimal control during start-up and steady-state operation.
The CN9000A controllers feature models with user selectable inputs from nine thermocouple types or 2-wire RTD, or models with 3-wire RTD input. These units are °C/°F switchable, offer a
0.1° resolution up to 200°, and the second setpoint and output are
standard. The controller can also be programmed to accept linear voltage signals up to 20 mV.
The CN9000A features advanced PDPI control, which enables the unit to suppress overshoot, and allows the process warm-up to be tuned independently from the steadystate operating conditions. For other processes, a user may select PiD (Proportional-Integral­Derivative), PD (Proportional-Derivative). Proportional, or On/Off control.
The CN9000A controllers are well suited to a broad range of applications, and are easy to install and operate. For most applications, the user need only select the desired input type by using the front pushbuttons. The CN9000A is ‘pre-set’ for control parameters which are suitable for most applications. These pre-set (or default) parameters can be changed by the operator at any time, in order to fine-tune the controller to an individual process.
The controller can easily be used in the Autotune Mode, allowing the microprocessor to attempt to calculate the optimum PID parameters.
Selection of all operational controls is made through the three keys on the front panel of the CN9000A, with the display prompting the user for each step. After the parameters have been set, they can be 'locked-in' by removing the jumper located under the front bezel. The user may select the control mode and parameters, the display resolution (1° or 0.1°) and the units (°C/°F). The user may also utilize the ranging feature of the instrument, which limits the range in which a setpoint may be chosen, or lock-out an operator from changing the setpoint.
2
The second setpoint (or output) of the CN9000A may have proportional or on/off control. The second setpoint is set as a deviation from the primary setpoint. Cycle time, proportional band and on/off deadband are all set independently of the primary setpoint (SP1).
The CN9000A display has a large 31/2 digit green LED readout, with auxiliary indicators for output 1 and output 2, and three LEDs to indicate deviation from setpoint. The microprocessor, in addition to automatic processing of key calculations, holds the data in non­volatile memory-with the ability to retain data for up to 10 years with no power.
Refer to Figure 1-1 and Table 1-1 for the CN9000A model number information.
Refer to Figure 1-2 and Table 1-2 for the plug-in replacement output board and socket model number information for the CN9000A.
*SSD output is a Solid State Driver (5 Volt DC Pulse) designed to be used with a DC controlled solid state relay such as OMEGA's model number SSR240DC45 relay.
Figure 1-1. CN9000A Model Number Information
1.2 AVAILABLE MODELS
CODES for the Input Sensor
1 Thermocouple
2-Wire RTD, or Linear Millivolt Signal
23-Wire RTD
CODES for Output
No. 2
13A Mechanical
Relay
2 5VDC SSD*
CODES for Output No. 1
15A Mechanical Relay 2 5VDC SSD* 3 1A Triac SSR 44-20 mA DC 50-10 VDC
A
CN9
3
TABLE 1-1
CN9000A MODEL NUMBER DETAILS
MODEL INPUT OUTPUT 1 OUTPUT 2
CN9111A Relay Relay
CN9112A Relay 5VDC SSD*
CN9121A 5VDC SSD* Relay
CN9122A 5VDC SSD* 5VDC SSD*
CN9131A 1 A Triac Relay
CN9141A 4-20 mA Relay
CN9151A 0-10 VDC Relay
CN9211A Relay Relay
CN9212A Relay 5VDC SSD*
CN9221A 5VDC SSD* Relay
CN9222A 5VDC SSD* 5VDC SSD*
CN9231A 1 A Triac Relay
CN9241A 4-20 mA Relay
CN9251A 0-10 VDC Relay
For 230 VAC, add "-230VAC" at the end of the part number.
*SSD output is a Solid State Driver (5 Volt DC Pulse) designed to be used with a DC controlled solid state relay.
Thermocouple
2-Wire RTD
Linear Millivolt
Signal
3-Wire RTD
4
Figure 1-2. CN9000A Series Replacement Output Board
Numbering Information
TABLE 1-2
CN9000A REPLACEMENT OUTPUT BOARD DETAILS
MODEL OUTPUT 1 OUTPUT 2
BD9011A Relay Relay
BD9021A 5VDC SSD Relay
BD9012A Relay 5VDC SSD
BD9022A 5VDC SSD 5VDC SSD
BD9031A* 1 Amp Triac SSR Relay
BD9041A*† 4-20 mA DC Relay
BD9051A*† 0-10 VDC Relay
*Requires that BD9021A is already installed in the controller. †For 230 VAC models, add "-230VAC" to the part number
CODE Output No. 2
1 3A Mech Relay 2 5VDC SSD
CODES for Output No. 1
1 5A Mechanical Relay 2 5VDC Solid State Driver (Pulse) 3 1A Triac SSR 4 4-20 mA DC 5 0-10 VDC
BD90
A
5
Remove the Packing List and verify that you have received all equipment. If there are any questions about the shipment, please call the OMEGA Customer Service Department at 1-800-622-2378 or (203) 359-1660.
Upon receipt of shipment, inspect the container and equipment for any signs of damage. Note any evidence of rough handling in transit. Immediately report any damage to the shipping agent.
NOTE
The carrier will not honor any claims unless all shipping material is saved for their examination. After examining and removing contents, save packing material in the event reshipment is necessary.
READ THESE CAUTIONS BEFORE YOU INSTALL, OPERATE, OR SERVICE YOUR CN9000A
For safe use apply good engineering practices applicable to all products of this type.
1. Install in a grounded metal enclosure, prevent live parts from
being touched and ground sensor sheaths to avoid possible shock hazard.
2. Wire according to the information in this manual and conform
with the appropriate standards and regulations.
Output number 2 should not be used as an alarm in a safety circuit where damage or personal injury may be caused by equipment failure. A separate unit should be used, instead.
SECTION 2 INSTALLATION
2.2 CAUTIONS AND MOUNTING INSTRUCTIONS
INSTALLATION CAUTIONS
ALARM CAUTION
2.1 UNPACKING
CAUTION
6
The controller functions are user selectable. It is therefore the user's responsibility to ensure that the controller configuration corresponds to the factory's requirements and is safe. Remove the parameter lock jumper to restrict tampering after configuration.
The CN9000A is mounted in a panel through a 1.772" (45 mm) square
1
/16DIN 43700 cutout using the speciai mounting clip
provided (refer to Figure 2-1).
To install the CN9000A, remove the rear socket by pressing the lock buttons. Slide the controller into the panel cutout from the front. Slide the mounting clip back onto the controller from the rear. Press to home position until the clip holds the unit firmly in place. If necessary, the mounting can be further tightened using the jacking screws. Plug the rear socket back into place on the controller.
To remove the controller from the panel, pull the legs of the mounting clips away from the controller case to release the ratchet.
The minimum spacing for mounting several controllers is shown in Figure 2-2.
CONFIGURATION CAUTION
MOUNTING INSTRUCTIONS
*To unplug socket, press in lock buttons and pull apart
Figure 2-1. Controller Mounting and Panel
Cutout Dimensions
7
Figure 2-2. Mounting Multiple Units
The CN9000A operates on either 115VAC ±15%, 50/60 Hz (std) or 230VAC ±15%, 50/60 Hz (selectable by changing internal jumpers-discussed in Section 7). The CN9000A outputs feature either the standard mechanical relay or the optional non-isolated 5VDC Solid State Driver pulse output (designed for operating an external DC SSR such as an OMEGA SSR240DC45). Three other optional outputs are available using a plug-in replacement combination socket. These outputs are a 1A Triac SSR, 0 to 10VDC, or a 4 to 20 mA DC output. They are described in Table 1-2.
Figure 2-3 shows the rear view of the controller and designates which signals connect to the terminals. The chart directly following Figure 2-3 details the actual connections.
NOTE
When mounting multiple units allow 3-1/2 inches from center to center of the unit in the vertical direction to allow for mounting bracket and wiring, and 2 inches in the horizontal direction for heat dissipation.
3-1/2" Min
2" Min
1.772” square Cut-out (typ)
2.3 WIRING
8
Figure 2-3. CN9000A, Rear View, Signal Connection
Designations
TERMINAL DESIGNATIONS AND SIGNAL CONNECTIONS
1 AC Power, 115 VAC 50/60 Hz (230 VAC, optional) 2 AC Power, Neutral
3RTD (black, if 3-wire RTD) (For T/C, do not use terminal.) 4 Thermocouple (-); or RTD (black if 3-wire RTD); or Neg.
Voltage
5 Thermocouple (+); or RTD (red, if 3-wire RTD); or Pos.
Voltage
6 Output 2 (SP2) Mechanical Relay Normally Open (N.O.) 7 Output 2 (SP2) Mechanical Relay Common (C.) or 5V Pulse (-) 8 Output 2 (SP2) Mechanical Relay Normally Closed (N.C.);
or 5V Pulse (+)
9 Output 1 (SP1) Mech Relay N.O.; 1 A SSR N.O.; 5V Pulse
(-); 0-10V (-); or 4-20 mA (-)
10 Output 1 (SP1) Mech Relay C.; 1A SSR C; 5V Pulse (+);
0-10 V (+); or 4-20 mA (+)
11 Output 1 (SP1) Mech Relay N.C.; or 1A SSR N.C.
Check side label on controller for supply voltage before wiring.
Your choice of thermocouple types J, K, T, E, R, S, N, B, J DIN, and the Pt100 2-wire RTD inputs are selectable via the keys on the CN91XXA version of the controller. The CN92XXA controller is configured to accept a 3-wire RTD input only. Figure 2-4 shows how to wire any of these sensor inputs to the controller.
91011 12 N.O. C. N.C. L N
-+ OV
+­N.C. C. N.O. + ­876543
(Output 1) (Power)
(Output 2) (Input Signal)
1 A SSR, MECHANICAL RELAY
0-10V, 4-20 mA, SSD (PULSE)
SSD (PULSE)
MECHANICAL RELAY
CAUTION
9
Figure 2-4. Thermocouple and RTD Input Wiring
Figures 2-5 and 2-6 illustrate typical wiring of the CN9000A Controllers. (Standard controllers operate on 115VAC 50/60Hz. 230VAC operation is optional.)
Connections for Thermocouple
Connections for 2-wire Pt 100/RTD
Connections for 3-wire Pt 100/RTD
2.4 TYPICAL WIRING DIAGRAMS
Figure 2-5. Wiring Heater with Alarms
(Two Mechanical Relays-Model CN9111A)
LOW ALARM OR WITHIN LIMITS SIGNAL
HIGH ALARM OR OUT OF LIMITS SIGNAL
ALARM SIGNAL
SUPPLY
LOAD
5A (max
115V±15% 50-60 Hz
N
L
10
Figure 2-6. Heating and Cooling CN9121A [One DC Solid
State Relay Driver for Heating (SP1), 3A Mechanical Relay
for Cooling (SP2)]
Figure 2-7. Wiring of single output controller
CN9110A, CN9210A
NOTE
The CN9000A Series has been designed to be as immune as possible to electrical interference. However, electrical noise suppression may be required in some applications, particularly if the output of the controller is firing a contactor or coil. A noise suppression kit is available for use with 115VAC, OMEGA part no. 1821-101 (consists of an RC network or metal oxide varistor (MOV)).
TYPICAL WIRING FAST BLOW FUSE
L
N
COOLING WATER
3A (max)
SOLENOID VALV E
LOAD
SSR output SP1
DC INPUT SSR
11
The CN9000A is pre-set for control parameters that are suitable for many applications. The CN9000A can be operated with the default (pre-set) settings, or the default settings can be overridden by more appropriate control modes and parameters and/or enabling of the second setpoint, by programming the CN9000A through the front panel keys. Refer to Table 3-1, Controls and Indicators and Table 3-4, Standard Functions .0 through .25.
The CN9000A allows the user to use autotune rather than the default settings. In the autotune mode, the controller will attempt to select the optimum PID settings.
Figure 3-1 and Table 3-1 illustrate the controls and indicators of the CN9000A Series Controller.
SECTION 3 OPERATION
3.1 GENERAL CONSIDERATIONS
3.2 CONTROLS AND INDICATORS
Figure 3-1. CN9000A Front Panel-Controls and
Indicators
1
2
3
4
5
12
1 LED Display
2 Deviation Indicators
ITEM CONTROL/INDICATOR FUNCTION
TABLE 3-1
CONTROLS AND INDICATORS
The four-digit display normally shows process temperature to 1°C or 1°F resolution (for example, 197°F). However, if the CN9000A is set for a tenth degree resolution (up to 200°), the display shows the temperatures in 0.1°C or 0.1°F increments (for example, 197.3°F). The display also shows the setpoint value (flashing) and the Function and Option numbers when in the Set-Up Mode. Functions are the available controller facilities (e.g., Derivative); Options are the available values for each Function (e.g., Derivative value-50 seconds). When in the Set-Up Mode, remember that the Function numbers are on the RIGHT and the Option numbers are on the LEFT of the floating decimal point.
These three LEDs display the difference between set point and process temperatures in five steps, each one representing 2% of full scale value.
Flashing >3% above setpoint Steady 1%-3% above setpoint Steady ±1% about setpoint
Steady 1%-3% below setpoint Flashing >3% below setpoint
The error indicator can also be used in high resolution (±1% steps) or low resolution (±4% steps).
13
TABLE 3-1 (Cont'd)
All three Error Indicator LEDs are on when unit is in Manual or Park Mode.
This LED is illuminated (green) when the SP1 output is ON.
This LED is illuminated (red) when the SP2 output is ON or OFF, depending on mode of operation. Refer to Function .31 in Table 3-6 for more details.
NOTE: The Parameter lock jumper is located under the lower front bezel (discussed in Section 3.13).
ITEM CONTROL/INDICATOR FUNCTION
3 SP1 Output Indicator
4 SP2 Output Indicator
5 Control Keys
When pressed, displays the SP1 temperature.
Pressed simultaneously increases the SP1 temperature value.
Pressed simultaneously decreases the SP1 temperature value.
Selects Set-Up Mode (entry into the Function and Option commands -refer to Table 3-4). Display flashes, normal temperature control is maintained.
When in the Set-Up Mode, increments the Function and Option numbers up or down.
When in Set-Up Mode, changes the sub mode from Functions to Options and vice-versa.
P
or
14
For ease of use in normal applications, the CN9000A has been pre-set with factory or Default settings (or Parameters). Section 3.5 discusses how to change these Default settings.
These pre-set Parameters enable the instrument to operate in the PID Control Mode, with a single set point and slow cycle relay output. This configuration should give good results where the heater is adequately rated and the control sensor is located reasonably close to it.
Default Settings (for SP1 only) are:
Proportional Time (Cycle Rate) = 20 seconds
Proportional Band (Gain) = 2.5% of Default full scale
Derivative Time (Rate) = 25 seconds
Integral Time (Reset) = 350 seconds
To use the controller with the Default settings requires only that the correct Option number of the sensor. selected from Table 3-3, Sensor Default Setpoint Range Table, be keyed into the instrument. Also, check that the instrument is set to either °C or °F, as required. (Refer to Function .22 in Table 3-4).
Also check that the desired control temperature is within the Setpoint Default range. Refer to Section 3.4.2.
3.3 DEFAULT (PRE-SET) SETTINGS
3.4 GETTING STARTED
3.4.1 Selecting Sensor and Adjusting Setpoint
To operate unit:
Apply power. All LED segments will be briefly illuminated during the self-check routine, then the display will request sensor selection (from Table 3-3), i.e., the desired Option number for Function .16, and will not respond to any further instructions until this selection is made.
STEP ACTION DISPLAY
1 Install Unit. Power on. *Note: digits shown
1 Check that display reads: *bold are flashing
15
To key in the selected sensor type Example: OPTION 2. K­Type thermocouple (page 31, FN .16): Check that the display reads:
To store the selected thermocouple type into memory: The display now reads the sensor temperature, ex: ambient = 70°F.
To key in the setpoint value:
to increase the setpoint:
to decrease the setpoint: (It should be noted that the digit rollover rate increases as arrow keys are held.) ex: selected setpoint = 250°F.
When the keys in (4) above are released the unit will operate as a normal temperature controller. The square LED, is illuminated, showing the SP1 output is energized. To view the setpoint temperature:
To re-adjust the setpoint value at any time:
2
3
4
Refer to Table 3-2 for getting started with the commonly needed Default settings of the control parameters. Changing from the Default values will be covered in subsequent sections.
To operate with Autotune Settings, refer to Section 5.1 or Appendix B.
TABLE 3-2
OPERATION WITH DEFAULT SETTINGS
0.
1 6
2.
1 6
7 0
0
2
5 0
NOTE
If the display does not read 0.16 with the zero flashing, then the unit has already been programmed with a sensor type. Refer to Table 3-4 and step through to Function .16 and set proper sensor type. Note other functions may have to be changed as well.
Press Twice
Press P once
Press
Press
Repeat Step 4
Press
and hold
Press
16
When the Default settings are not suitable for your application, the CN9000A can be tuned for optimum performance by the adjustment of control Parameters. Section 5 will provide the guidance needed to establish the appropriate settings.
Alternatively, the Autotune Option can be used to enable the controllers microprocessor to attempt to calculate the optimum PID Parameters. If you wish to use the Autotune Option, go to Section
5.1.2 and run Autotune AT.
The Default Range will limit the setpoint values. However, should a particular application require the use of additional controller features, for example: second setpoint output or tenth degree resolution, refer to Section 3.5, Parameter Adjustments. The instrument will indicate process temperatures over the full linearized range shown in Table 3-4, Function .16. The Default setpoint full scale (automatically selected by choice of sensor) may be altered to any value within the linearized band (Table 3-4, Function .16) by using the following procedure to adjust Function .24. (Refer to Section 3.5 for more details on adjusting Functions).
Steps 1 through 6 are used to change the upper limit of the setpoint range. Steps 7 through 10 are used to change the actual setpoint and check the value.
Ensure that the setpoint range maximum is compatible with safety requirements.
3.4.2 Changing the Allowable Setpoint Default Range (Function .24)
CAUTION
Press the P button (use blunt tool since the P key is a recessed button). The display shows "0.0" with the right most digit (function number) flashing.
Press 24 times (or until the CN9000A displays "- -24" with "24" flashing).
Press to display the maximum allowable setpoint (for example, "400" with "400" flashing).
1.
2.
3.
17
Press and hold in Repeatedly press to increase value (while pressing ) Repeatedly press to decrease value (while pressing ).
Release (and stop pressing or button).
Press the P button. The temperature is now displayed. The upper limit of the allowable setpoint has now been changed. The new allowable setpoint range can be checked by repeating Steps 1, 2, 3.
Steps 1-6 are repeated in Section 3.5.1.3 for your convenience.
To change the setpoint to the desired value, press ★ and hold in.
Press or to change the setpoint to the new value.
Release the button. The temperature is now displayed.
Press the button to check the setpoint value.
4.
5.
6.
7.
8.
9.
10
Note: If the Default setpoint range maximum is not suitable, it can be increased or decreased to any desired value within the linearized band
Fn .16 Min/Max Option Type °C °F
1 J Iron-Constantan 0-400 32-800 2K CHROMEGA
®
ALOMEGA
®
0-400 32-800 3 N Nicrosil-Nisil 0-400 32-800 4R Pt-13% Rh/Pt 0-1600 32-1999 5S Pt-10% Rh1Pt 0-1600 32-1999 6T Copper-Constantan 0-250 32-500 7E CHROMEGA
®
-Constantan 0-500 32-1000 8J DIN Iron-Constantan 0-400 32-800 9 Pt100 100 Pt RTD( =0.00385) 0-200 32-400 10 B Pt-30% Rh/Pt-6% Rh 0-1600 32-1999
TABLE 3-3
SENSOR DEFAULT SETPOINT RANGE TABLE
NOTE
If an attempt is made to set the setpoint outside of the setpoint range, the setpoint will be at the end of the range.
18
To change the CN9000A's Default Parameters to new parameter settings, refer to this section and Section 3.6. All adjustable parameters are held in memory.
There are two classes of Functions. Functions .0 through .25 are STANDARD FUNCTIONS that are used more often and are easily accessible to the user. Functions .26 through .50 are known as ADVANCED FUNCTIONS. They are not designed to be changed in the normal operation and should not be accessed except during setup by qualified personnel.
NOTES
Because the selection of tenth degree resolution (Function .18 Option 1), °C/°F selection (Function .22), and setpoint range adjustments influence the values of other settings and can have a fundamental effect on control characteristics, it is important that, when required, they should be made during initial set-up to avoid the need for re-tuning.
If the temperature units scale (°C or °F) is changed, it is essential to change the upper bezel to correspond to the units selected (supplied with controller).
If you are having difficulty in adjusting the Options, refer to Section
3.13, Parameter Lock, since the unit may be in the locked mode.
Normal control is maintained with existing settings during programming.
You need to know the Option code and Function number to set up the CN9000A. For example, Option 0/Function .5 is SP1 Proportional Band of 2.5%.
Appendix A lists all the Function numbers and their names in a short concise list.
Table 3-4 describes the Option details for Standard Functions .0- .25.
Table 3-6 describes the Option details for Advanced Functions .26 - .50.
3.5 PARAMETER ADJUSTMENTS (STANDARD FUNCTIONS)
3.5.1 Keying in Standard Functions
19
Ensure that the jumper behind the lower front bezel is in the Parameter Setting Position (refer to Section 3.13). Note Functions .1, .2, .3 are not protected by the Parameter Lock Jumper.
To convert the main display from a temperature read-out to the Function/Option Mode:
To change from Function .0 to Function .16 (for example)
:
To change flashing Function digit to Option digit:
To change from Option 0 to Option 2 (for example)
††
:
To go to another Function:
When finished selecting the Functions and Options (exiting Program Mode), the process temperature is displayed. Control begins with the new instructions now entered into memory.
3.5.1.1 Example of Programming Functions. 0, .1,.2,.3,-.23
STEP ACTION DISPLAY
1
2
3
4
5
6
7
The following steps apply only to Functions .0,-.23. Section 3.6 covers more examples.
Press P
Option 0
Function .0
(flashing)
Press and Hold
until you see 0.16
Function (flashing)
Press
Option (flashing)
Press 2 times Option (flashing)
Press and
repeat steps 3-5 as
necessary
Press P
If using button, the Function number changes in the following sequence:
":0, .1, .2,.... .25” and back to “.0”. If using button, and the display shows
“.0" in Function place, the display changes to “.13” and then “.12, .11, ..., .0".
††
If using button, the Option number goes as high as 100. If using button,
the Option number goes down to 0.
0.
0
0.
1 6
0.
1 6
2.
1 6
T E M P
20
Ensure that the jumper behind the lower front bezel is in the Parameter Setting position (the jumper should be on the two right-most pins). Refer to Section 3.13 if necessary.
To convert the main display from a temperature read-out to the Function/Option Mode:
To change from Function .0 to Function .19:
To display Option:
To change Option value (refer to Table 3-4); for example, 7:
To change to Function:
3.5.1.2 Example of Programming Functions .19 & .2 (SP2)
STEP ACTION DISPLAY
1
2
3
4
5
6
NOTE
When using SP2 as a tracking second setpoint (deviation from first setpoint): Function .19, Options 1, 2, 3, or 7 will enable the second setpoint and Function .2 is to be used to set the differential value between the first and second setpoint.
Press P
Option 0
Function .0
(flashing)
Press
until you see 0.19
Function (flashing)
Press
Option (flashing)
Press to
increase (or
to decrease
depending on
Option value)
Flashing
Press Function
(flashing)
0.
0
0.
1 9
0.
1 9
7.
1 9
7.
1 9
The following steps apply to Function .2. Function .19 must be set up before setting Function .2.
21
3.5.1.3 Example of Programming Functions .24 and Special Case of Function .2
To change from Function .19 to Function .2:
To change to Option Mode:
To change from Option number; can go down to
-128° can go up to +127°, since you selected option 7 in Function .19. See the chart in Function .2 to see the range allowed. (For example, set to 100°). To exit program mode (and lock in parameters just set up). Process temperature is displayed.
Ensure that the jumper behind the lower front bezel is in the Parameter Setting position (the jumper should be on the two right-most pins). Refer to Section 3.13 if necessary.
To convert the main display from a temperature read-out to the Function/Option Mode:
To change from Function .0 to Function .24:
STEP ACTION DISPLAY
7
8
9
10
1
2
3
Repeatedly
Press
until you see 0.2
Function (flashing)
Press
Option (flashing)
Press to
increase value
Press P
Press P
Option
Function
(flashing)
Press 24
times
(flashing)
0.
2
0.
2
1 0 0.
2
T E M P
The following steps apply to Function .24 and Function .2 when using SP2 as a full scale alarm or non-tracking second setpoint (Function .19, Option 4 or 5).
- -
2 4
0.
0
22
To display maximum allowable setpoint:
To increase or decrease the setpoint:
To stop changing the setpoint:
To get back to process temp (exit Function/Option Program Mode). The upper limit of the allowable setpoint is now changed.
4
5
6
7
1.
2.
3.
Press
Press and hold
in and
simultaneously
press to increase
or to decrease
value
Release fingers
Press P
STEP ACTION DISPLAY
Initial Configuration:
Function .16 must be selected first followed by settings in Functions .17-.24 if required, then exit from Programming Mode before making further selections. (Press P) If 20 seconds is not a suitable Proportional Cycle Time for the process, the correct value for Function .4 can be preselected before Autotune (AT).
Protected Functions:
All Functions (except user settings Functions .1, .2 and .3) may be locked into memory after setting to prevent tampering. Put small jumper socket beneath lower bezel to left pair of pins (Section 3.13).
Locating Standard Functions:
Function .0 is the Function starting point. From there, you can go up or down.
3.5.1.4 Details of Standard Functions .0-.25
NOTES
Press to increase. Press to decrease: display jumps directly to Function .13 to access the higher Functions. Press and hold to scroll through
to Function .0. Refer to Section 3.12 for ADVANCED FUNCTIONS.
4. 0 0
5. 0 0
T E M P
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