The information contained in this document is believed to be correct, but OMEGA accepts no liability for any errors it contains,
and reserves the right to alter specifications without notice.
Your BB700 Series Blackbody Calibration Source has been designed for ease of
use and reliability whenever you have the need to test or calibrate non-contact
infrared temperature instruments. It is important that you read this manual
completely and follow all safety precautions before operating this instrument.
1.1 Precautions
• Follow all safety precautions and operating instructions outlined in this manual.
• Never leave your calibrator unattended when in use.
• Keep out of reach of all children.
• Never touch the target plate when hot.
• Never place any object within 3 inches of the cavity opening when hot.
• Do not operate in flammable or explosive environments.
• Never operate with a power cord other than the one provided with your unit.
BB703 Introduction
1
• Remove and or disconnect main power cord before attempting any
maintenance or fuse replacement.
• Do not connect this unit to a non-grounded, non-polarized outlet or power
source.
• This unit is intended for indoor use only. Avoid exposure to moisture.
NOTE:
There are no user serviceable parts inside your unit. Attempting to repair or
service your unit may void your warranty.
1.2 Safety Warnings and IEC Symbols
This device is marked with international safety and hazard symbols in
accordance with IEC 1010. It is important to read and follow all precautions and
instructions in this manual before operating or commissioning this device as it
contains important information relating to safety and EMC. Failure to follow all
safety precautions may result in injury and or damage to your calibrator. Use of
this device in a manner not specified by the manufacturer may impair protection
provided within the unit.
The Model BB703 is a portable, rugged, bench-top, hot blackbody calibration
source with a built-in precision PID digital controller. The calibrator is used to
test and calibrate infrared pyrometers. The 28.6mm (1.125") diameter target plate
has an emissivity of .95 and can be set to any temperature between ambient +11
to 400°C (ambient +20 to 752°F).
1-2
Page 7
Section 2 - Installation
2.1 Unpacking
Remove the packing list and verify that you have received all your equipment.
If you have any questions about the shipment, please call our Customer Service
Department at
1-800-622-2378 or 203-359-1660. We can also be reached on the Internet at
www.omega.com
e-mail: info@omega.com
When you receive the shipment, inspect the container and equipment for any
signs of damage. Note any evidence of rough handling in transit. Immediately
report any damage to the shipping agent.
The carrier will not honor any damage claims unless all shipping material is
saved for inspection. After examining and removing contents, save packing
material and carton in the event reshipment is necessary.
NOTE:
BB703 Installation
2
The following items are supplied in the box:
Item: OMEGA Part Number:
BB703 Blackbody Calibration Source BB703 or BB703-230
User Manual M-3265
Calibration Certificate CAL-3 (3 DATA POINTS)
Power Cord 200-0028 (Domestic),
200-0107 (International)
Soft Storage Case IR-0019
2.2 Mounting
Mount the unit on a bench, table top or shelf in a horizontal position and operate
at least ten inches from any air obstructions to the front panel, rear panel, side
or top of the unit. Operate the unit in an ambient environment between the
specified 0 to 40°C (32 to 104°F).
2.3 Ambient Temperature
The target plate of the BB703 can achieve any temperature within the specified
temperature range of ambient +11 to 400°C (ambient +20 to 752°F) when being
operated in ambient temperatures up to 25°C (77°F). When operating the unit
at higher ambient temperatures, the user must not exceed the “Maximum
Allowable Target Plate Temperature” shown along the y-axis in Figure 2.
Failure to adhere to these guidelines may cause a safety switch inside the unit
to open the heater circuit. If the PID light is blinking or continuously on but
there is no increase in target plate temperature, then the thermal safety switch
has tripped. In this case refer to Section 3-3.
2-1
Page 8
BB703 Installation
AMBIENT TEMPERATURE (C)
MAXIMUM ALLOWABL
TARGET PLATE TEMPERATURE (F
MAXIMUM ALLOWABL
TARGET PLATE TEMPERATURE (C
24.740.0
23.926.729.432.235.037.840.6
E
)
750
730
710
690
670
650
630
610
590
570
550
75
76.4
398.8
387.8
376.7
365.6
354.4
343.3
OPERATING
REGION
85809095100105
AMBIENT TEMPERATURE (F)
Figure 2. Limitation of Maximum Setpoint Temperature at Elevated Ambient
Temperatures
104.0
332.2
321.1
310.0
298.9
287.8
)
E
An increase in ambient temperature of 1°C reduces the maximum allowable
target plate temperature by 3.7°C. (An increase of 1°F is accompanied by an
decrease in minimum target plate temperature of 6.7°F).
2.4 Power Connection
Standard (115 Vac~, 50/60 Hz models)
The BB703 comes with a standard North American 3-prong AC power cord. Do
not use any other power cord other than the one provided. This cord provides
the proper grounding and has been safety tested by the proper safety agencies.
International (230 Vac~, 50/60 Hz models)
On 230 Vac~, 50/60Hz models an International style power cord with the proper
color code and approvals is provided with stripped wire ends for connection
to the proper connector used in your country or local area, this connector is not
provided.
Electrical connections and wiring should be performed only by suitably
trained personnel.
Be sure that the line voltage powering your unit does not go above or below 10%
of the rated voltages specified above.
CAUTION:
2-2
Page 9
Section 3 - Operation
P. I. D. INDICATOR PROCESS TEMP./
TARGET
VENT
3.1 Front Panel Controls and Indicators
3
BLACK POINT
Blackbody
SETPOINT TEMP.
DISPLAY
TM
®
PLATE
BB703
MODIFY
KEY
Process Temperature/Setpoint Temperature Display:
In the default mode, the display will show the process temperature, i.e. the
target plate temperature. When the modify key is held down, the setpoint
temperature is displayed.
DECREASE
KEY
INCREASE
KEY
Figure 3. Front Panel
Target Plate:
The 1.125" target plate is a near ideal blackbody source. The emissivity
of the plate is .95. When calibrating an IR pyrometer, hold the pyrometer
perpendicular to the target plate for optimal performance. The proper distance
between the IR pyrometer and the target plate depends on the field of view of
the pyrometer. If the pyrometer is too far away it will scan unwanted surfaces
outside of the perimeter of the target plate. Holding the pyrometer too close
could introduce undesirable heat to the IR detector of the pyrometer.
• The BB703’s target plate can be set to very high temperatures. Exercise
extreme caution when operating the unit. Keep hands and fingers away
from the target plate area. Keep flammable products such as paper,
plastics and clothing far from the BB703.
• The BB703 is a Class II instrument. It is intended to be operated in laboratory
environment only. Never operate the unit outside or around children.
• Nothing should come in contact with the target plate. Even when the unit is off.
• Never unplug the unit while it is on or during “Cool Down.”
P.I.D. Indicator:
When this light is illuminated, the unit is heating up the target plate.
WARNING:
Page 10
3
NOTE:
P.I.D. Control
Proportional, integral, derivative control ( P.I.D.) is a temperature control algorithm used in high
end temperature controllers. The controller causes the process to attain the desired temperature
by turning the process on or off. The process may be a heater or refrigerator. As the process
temperature approaches the setpoint temperature the hot or cold process will be pulsed to reduce
the corrective measures and minimize overshooting. The controller provides a visual representation
of the process status through LED indicators. An indicator may be lit continuously, blink or shut off
entirely to indicate that the process is on, being pulsed, or off, respectively.
Modify Key: Press to view and change setpoint.
Decrease Key: Press in conjunction with Modify Key in order to decrease
setpoint.
Increase Key: Press in conjunction with Modify Key in order to increase
setpoint.
3.2 Back Panel Connections
FAN EXHAUSTPOWER CORD SOCKET
AC Power Input:
The customer connects the power cord to the AC Power Input. Refer to Section
3.5 for information on fuse replacement.
Power Switch
FUSESPOWER
SWITCH
Figure 4. Back Panel
The power switch has two positions, “ON” and “STANDBY.”
ON STANDBY
In the ON mode, the entire unit is powered up. The fan will only activate when
the target plate is been brought up to a high temperature for a period of about
five minutes.
Page 11
BB703 Operation
3
In the STANDBY mode, the unit is powered down except for the fan and fan
thermostat. If the unit has been operated at high temperature and is then put
into standby mode, the fan will still run until the target plate has cooled down to
room temperature.
If the unit is operated at high temperatures in elevated ambient temperatures,
an overheat condition may occur. In an overheat situation a mechanical reset
switch on the right side panel will pop and open the heater circuit. The controller
will still have power. While the
controller will be demanding
heat from the heater, the
OVERHEAT
RESET SWITCH
FAN
process temperature will fall
continuously until it equalizes
with the room temperature. If an
FRONT
BACK
overheat condition occurs, let the
unit cool off for one hour (leave
the unit on), then press the reset
button, firmly.
Figure 5. Overheat Reset Switch
HANDLE
(IN RETRACT POSITION)
The layout of the front panel
is shown in Figure 3. The BB703 incorporates a PID digital setpoint controller.
In the default mode the digital display indicates the blackbody target plate
temperature known as (PV) Process Variable. Holding down the modify key
causes the display to show the programmed setpoint known as (SV) Setpoint
Variable. Making changes to the setpoint, units of measure and communication
settings are made by pressing the MODIFY key in conjunction with the
INCREASE or DECREASE key. Holding the MODIFY key and INCREASE/
DECREASE key for an extended period will cause the setpoint temperature to
advance more quickly to a desired value. Three scanning speeds are provided:
slow, medium and fast. The minimum and maximum setpoints are locked at 0
and 400°C (32 and 752°F), respectively. While these max. and min. settings are
changeable (see “Changing the Internal Parameters,” Section 3.5), it is strongly
advised not to adjust these parameters.
The BB703 operates at its optimum performance when left with the factory
parameter settings. The only internal parameter that the operator may need to
change is the
NOTE: An “A” or a “*” next
to parameter means that
this parameter is custom
calibrated for each unit at the
factory. The values for these
parameters in the figure are
arbitrarily chosen.
Menu 1 Menu 2 Menu 3
TUNE OFF SP1.P 0 SP1.d SSd1
BAND A 58 hAnd OFF SP2.d SSd2
int.t A 1.2 PL.1 100 burn uP.SC
der.t A 8 PL.2 100 rEU.d 1r.2d
daC A 2.0 sp2.A none rEU.L 1n.2n
CyC.t A 5 sp2.b none SPAn * 10
oFSt 0.0 diSp 0.1º Zero * -2.5
SP.LK OFF hi.SC 752 ChEK OFF
SP.rr 0 Lo.SC 32 rEAd Uarº
SPrn OFF ipPt rtd tECh Ct A
SOAK - - unit ºF Uer 392
SEt.2 0.0 rSEt nonE
bnd.2 3.6
CyC.2 on.oF
Figure 6. Menu Hierarchy
Showing Factory Default Settings
3-3
Page 12
3
TO:
engineering units (°C or °F) or display resolution (XXX, XXX.X or X.XX).
Following are two diagrams: a) menu hierarchy with factory default settings
b) programming procedure.
1. To enter programming menu hold down the
ously, for 3 seconds. Upon entering the menu, the user is always located at
the “tUnE” parameter. This is the first parameter of MENU1.
2. Use the
menu level.
3. Use the
parameter.
4. To change menu levels, scan to the first parameter on a given menu level,
using the
or the key to go to a different menu level.
5. To leave the programming menu and return to the normal operation
mode, hold down the
6. All parameters are saved, even when power is removed from the unit.
and
key together with the
key. Next, hold down the key in addition to the key
keys to scan through the various parameters on a given
key or the
and keys, simultaneously.
Figure 7. Programming Procedures
and keys, simultane-
key to change a given
3.6 Approximate Target Plate Temperature Transition Graph
The BB703 heat-up and cool-down characteristics are illustrated in the following
graph. The graph illustrates the approximate time required to make a transition
from one plate temperature to another. First determine the current plate
temperature and go to the corresponding row. Now decide the new target plate
temperature and go to the appropriate column. Note that there are X’s along the
diagonal where original and target temperatures are the same.
FROM:
150F300F450F600F750F
150F13 min.15 min.16 min.16 min.65.6C
300F17 min.6 min.15 min.16 min.148.9C
450F18 min. 8 min.12 min. 16 min.232.2C
600F35 min.19 min.18 min.15 min.315.6C
750F40 min.24 min.20 min.16 min. 398.9C
65.6C148.9C232.2C315.6C398.9C
Figure 8. Approximate Target Plate Temperature Transition Times
FROM:
TO:
Page 13
Section 4 - Maintenance
4.1 Calibration
This unit has been fine tuned at the factory and calibrated to give optimum
performance of its full temperature range. It is recommended that the unit be
returned annually for re-calibration.
BB703 Maintenance
4
4.2 Cleaning
Remove all electrical connections and power before attempting any maintenance
or cleaning.
4.2.1 Main Body
Only a damp soft rag with a mild cleaning solution should be used when
cleaning the main body of this unit.
4.2.2 Target Plate
Do not attempt to clean the target plate. The target plate has a special coating
applied and cleaning may change the emissivity and performance of your unit.
4.2.3 Fan
The fan guard should be cleaned as a minimum annually by using a compressed
air source.
4.3 Fuse replacement
CAUTION:
WARNING:
Disconnect all power from source before attempting fuse replacement.
CAUTION:
For continued protection against the risk of fire replace with only the same size,
type and rating fuse indicated here and on the rear panel of your unit.
For model BB703 use 1 ea. 250 Vac~, F2A (Fast-Acting, 2 A)
VDE APPROVED (5mm dia. x 20mm long).
For model BB703-230 Vac use 2 ea. 250 Vac~, F1A (Fast-Acting, 1A)
VDE APPROVED (5mm dia. x 20mm long).
NOTE:
Note that for the BB703-230 Vac both fuses need to be checked if there is a
suspicion that a fuse has been blown. One or both fuses may have been damaged.
Page 14
5
BB703 Specifications
Section 5 - Specifications
Target Plate Temperature Range: Ambient + 10°C to 400°C*
Ambient Environmental Conditions
Temperature:0 to 40°C (32 to 104°F)*
Humidity:0 to 90% RH, non-condensing
Power
BB703:115 Vac~, 50/60 Hz, 175W
BB703-230 Vac:230 Vac~, 50/60 Hz, 175W
Internal Control Sensor:PlatinumRTDClassA,100Ω,
* Maximum setpoint must be reduced when operating at ambient temperatures
in excess of 25°C (77°F) See Section 2.3.
** Reference to 8-14 micons wavelength bandwidth.
5-1
Page 15
Section 6 - Troubleshooting Guide
Problem Solution
1. Unit will not turn on. a. Check all electrical connections.
b. Check rear panel fuse(s).
c. Unit requires service, contact our customer
2. Unit turns on but the target a. Check that you have entered a setpoint
plate will not get hot. above the ambient temperature.
b. Verify that the controller is set to its
c. Unit requires service, contact our customer
d. Unit has been operated outside of
BB703 Troubleshooting Guide
service department.
factory default settings.
service department.
operating range. Safety cutoff switch has
disabled heater. Unit should be sent back
to factory for reset and safety check.
6
3. Controller display shows a. Unit requires service, contact our
“Error” and the target plate customer service department.
will not get hot or cold.
4. Target plate temperature will a. Verify that the controller is set to its
not stabilize to within ± .5°F factory default settings.
of the setpoint temperature.
customer service department.
b. Unit requires service, contact our
6-1
Page 16
7
BB703 Glossary of Terms Used in This Manual
Section 7 - Glossary of Terms Used in This Manual
Blackbody
A theoretical object that radiates the maximum amount of energy at a given temperature, and absorbs all the energy incident upon it.
Calibration
The process of adjusting an instrument or compiling a deviation chart so that its
reading can be correlated to the actual value being measured.
Emissivity
The ratio of energy emitted by a surface to the energy emitted by a blackbody at
the same temperature.
IEC
International Electrotechnical Commission
Infrared (IR)
A range of the electromagnetic spectrum extending beyond red visible light from
760 nanometers to 1000 microns.
NIST
National Institute of Standards and Technology
PID
Proportional, Integral, Derivative. A three mode control action where the controller has time proportioning, integral (auto reset) and derivative rate action.
RTD
Resistance temperature detector
7-1
Page 17
The OMEGA Family of Blackbody Calibrators
The OMEGA Family of Blackbody Calibrators
Listed below is a selection guide of OMEGA’s current line of blackbody calibration sources in addition to the one you have selected. This family of rugged, portable and accurate
calibrators cover a wide range of temperatures, target plate sizes and features making
them perfect for infrared pyrometer field service testing and laboratory calibrations.
BB701 Hot/Cold Blackbody Calibration Source
Calibration Range: -18 to 149°C (0 to 300°F) Accuracy: ±0.8°C (±1.4 °F)
Emissivity: 0.95 Ambient Temp.: 4 to 43°C (40 to 110°F)
Cavity Size: 63.5 mm (2.5 in.) Power: 115/230V, 50/60 Hz, 175W
BB702 Blackbody Calibration Source
Calibration Range: 32 to 215°C (amb. 90 to 420°F) Accuracy: ± 0.5°C (±0.9°F), ±0.25% rdg.
Emissivity: 0.95 Ambient Temp.: 5 to 45°C (41 to 113°F)
Cavity Size: 63.5 mm (2.5 in.) Power: 115/230V, 50/60 Hz, 75W
BB703 Mini Blackbody Calibration Source
Calibration Range: 32 to 400°C (90 to 752°F) Accuracy: ±1.4°C (±2.5°F)
Emissivity: 0.95 Ambient Temp.: 0 to 40°C (32 to 104°F)
Cavity Size: 28.6 mm (1.125 in.) Power: 115/230V, 50/60 Hz, 175W
7
BB704 4” Target Plate Blackbody Calibration Source
Calibration Range: 100 to 400°C (212 to 752°F) Accuracy: ±0.8°C (±1.4°F)
Emissivity: 0.95 Ambient Temp.: 0 to 50°C (32 to 122°F)
Cavity Size: 101.6 mm (4 in.) Power: 115/230V, 50/60 Hz, 425W
BB705 Laboratory Grade Blackbody Calibration Source
Calibration Range: 100 to 1046°C (212 to 1915°F) Accuracy: ±1.0°C (±1.8°F), ±0.25% rgd
Emissivity: 0.99 Ambient Temp.: 0 to 35°C (32 to 95°F)
Cavity Size: 44 mm (1.75 in.) Power: 115/230V, 50/60 Hz, 1100W
BB-4A High Temperature Blackbody Calibration Source
Calibration Range: 100 to 982°C (212 to 1800°F) Accuracy: ±1.0°C (±1.8°F), ±0.25% rdg
Emissivity: 0.99 Ambient Temp.: 0 to 50°C (32 to 122°F)
Cavity Size: 22.2 mm (0.88 in.) Power: 115/230V, 50/60 Hz, 400W
For a complete, updated specification sheet and price on any of the calibrators listed here visit our
website at www.omega.com. Please call our sales or customer service department for information
and pricing on any new models available.
7-2
Page 18
Notes:
7-3
Page 19
WARRANTY/DISCLAIMER
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a period
of 37 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month grace period
to the normal three (3) year product warranty to cover handling and shipping time. This ensures that
OMEGA’s customers receive maximum coverage on each product.
If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service
Department will issue an Authorized Return (AR) number immediately upon phone or written request.
Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no
charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser,
including but not limited to mishandling, improper interfacing, operation outside of design limits,
improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of
having been tampered with or shows evidence of having been damaged as a result of excessive corrosion;
or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating
conditions outside of OMEGA’s control. Components in which wear is not warranted, include but are not
limited to contact points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However,
OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for
any damages that result from the use of its products in accordance with information provided
by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by the
company will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR
REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF
TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF
LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of
OMEGA with respect to this order, whether based on contract, warranty, negligence,
indemnification, strict liability or otherwise, shall not exceed the purchase price of the
component upon which liability is based. In no event shall OMEGA be liable for
consequential, incidental or special damages.
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic
Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical applications or used on humans. Should any Product(s) be used in or with any nuclear installation or activity,
medical application, used on humans, or misused in any way, OMEGA assumes no responsibility as set forth
in our basic WARRANTY/DISCLAIMER language, and, additionally, purchaser will indemnify OMEGA and hold
OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product(s) in such a
manner.
RETURN REQUESTS/INQUIRIES
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING DELAYS). The
assigned AR number should then be marked on the outside of the return package and on any correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent breakage in transit.
FOR WARRANTY RETURNS, please have the
following information available BEFORE contacting
OMEGA:
1. Purchase Order number under which the product
was PURCHASED,
2. Model and serial number of the product under
warranty, and
3. Repair instructions and/or specific problems
relative to the product.
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords our
customers the latest in technology and engineering.
reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the prior
written consent of OMEGA ENGINEERING, INC.
FOR NON-WARRANTY REPAIRS, consult
OMEGA for current repair charges. Have
the following information available BEFORE
contacting OMEGA:
1. Purchase Order number to cover the COST
of the repair,
2. Model and serial number of the product, and
3. Repair instructions and/or specific problems
relative to the product.