Omega PHTX-275, PHEH-275, 276 User guide

User’s Guide

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omega.com

e-mail: [email protected]

For latest product manuals:

www.omegamanual.info

SM

PHTX-275/PHEH-275

AND 276 SERIES

pH/ORP Sensor Electronics

omega.com [email protected]

Servicing North America:

U.S.A. Omega Engineering, Inc.
Headquarters: Toll-Free: 1-800-826-6342 (USA & Canada only)

Customer Service: 1-800-622-2378 (USA & Canada only)
Engineering Service: 1-800-872-9436 (USA & Canada only)
Tel: [phone] Fax: [phone]
e-mail: [email protected]

For Other Locations Visit omega.com/worldwide

The information contained in this document is believed to be correct, but OMEGA accepts no liability for any errors it contains, and reserves
the right to alter specifications without notice.

Contents

1. Safety Instructions ...3 6. In-Line pH Sensor Assembly .....................................5 11. EasyCal Procedure..........8

2. Description ................3 7. Submersible Sensor Assembly and Installation .....6 12. Troubleshooting ..............9

3. Specifi cations ...........3 8. Digital Wiring ..............................................................7 13. Ordering Information ......10

4. In-Line Dimension ....4 9. 4 to 20 mA Loop Wiring .............................................7

5. Mounting Position ....4 10. Calibration ...................................................................8

1. Safety Instructions

1. Depressurize and vent system prior to installation or removal.

2. Confi rm chemical compatibility before use.

3. Do not exceed maximum temperature/pressure specifi cations.

4. Wear safety goggles or faceshield during installation/service.

5. Do not alter product construction.

6. When using chemicals or solvents care should be taken and appropriate
eye, face, hand, body, and/or respiratory protection should be used.

1. Description

2. Specifi cations

3. In-line Installation

4. In-line Assembly

5. Submersible Installation

6. Digital (S

3

L) wiring

7. 4 to 20 mA Loop wiring

8. Calibration

9. Troubleshooting

10. Ordering Information

2. Description

Omega PHE 272X pH and ORP series sensors used with Omega PHTX-275Y, PHTX-275G, PHEH-275G (ISO) or PHEH-275Y (ISO)
Sensor Electronics provide two-wire, 4 to 20 mA loop output for pH and ORP measurements. Preamplifi cation is built-in ensuring
absolute signal integrity up to 305 m (1,000 ft).

These sophisticated fi eld-mount devices also provide digital output; the latest development in leading-edge technology from Omega.
The PHTX-275 / PHEH pH/ORP Sensor Electronics self-confi gure for pH or ORP operation via automatic recognition of electrode
type, and the electrode connector quickly forms a robust assembly for submersible and in-line installations.

NEMA 4X Junction Boxes are integral parts of the in-line version and are available as accessories for the submersible version.
The optional EasyCal feature allows simple push-button calibration and includes an LED for visual feedback.

3. Specifi cations

General

Compatible Electrodes ..................PHE-2724, ORE-2725, PHE-2726

(3k Ohm Balco temperature sensor versions for pH)

Operational Range ........................ 0.00 to 14.00 pH, ±2000 mV ORP 0

°C to 85 °C (32 °F to 185 °F)

Response Time (includes electrode response):

pH ................................................<6 s for 95% of change

ORP .............................................application dependent

pH Temp T90 ............................... 200 s (PHE-2724)

132 s (PHE-2726)

Materials:

PHTX-275 / PHEH-275Y (in-line) .PBT (thermal plastic polyester)
PHEH-275G(ISO) (submersible) ..CPVC

Cable for PHEH-275G and PHEH-275G-ISO submersible versions:
5 m (15 ft) 3-conductor shielded, 22 AWG

• May be extended up to 305 m (1000 ft) with current output

• May be extended up to 305 m (1000 ft) with digital output

Weight:
PHTX-275 / PHEH-275Y (in-line) .0.75 kg (1.75 lb)
PHEH-275G(ISO) (submersible) ..0.64 kg (1.4 lb)

Environmental

Ambient Temp. .............................. 0 °C to 85 °C (32 °F to 185 °F)

Storage Temp. ............................... -20 °C to 85 °C (-4 °F to 185 °F)

Relative Humidity ..........................95% max, non-condensing

Immunity ........................................ EN50082-2

Emissions ...................................... EN50081-1

Enclosure Rating:
PHTX-275 / PHEH-275Y (in-line) . NEMA 4X/IP65

(with electrode connected)

PHEH-275G(ISO) (submersible) .. NEMA 6P/IP68

(with electrode and watertight
extension pipe connected)

Electrical

Input Impedance ...........................>10

Input response time ......................500 ms

Temperature drift ........................... ±0.002 pH per ºC

Input resolution .............................. 0.02 pH, 1 mV ORP, 0.3 ºC

Current output:

Description:

pH ................................................

ORP ............................................. Fixed 4 to 20 mA, isolated,

Power ............................................

Max Loop Resistance ................... 50 Ω max. @ 12V

Accuracy .......................................±32 μA @ 25 ºC

Temperature drift ........................... ±1 μA per ºC

Output resolution ........................... ± 5 μA

Error indication .............................. 3.6 mA

Digital output:

Description ....................................Serial ASCII, TTL level 9600 bps

Power ............................................5 VDC ± 10% regulated, 3 mA max

Accuracy:

pH ................................................± 0.03 pH @ 25 °C

ORP ............................................. ± 2 mV @ 25 °C

Resolution:

pH ................................................0.01 pH

ORP ............................................. 1 mV

Temp ............................................0.2 °C

Error indication .............................. Temp output "+999.9"

11

Ω

±0.1 mV ORP per ºC

Fixed 4 to 20 mA, isolated,
0 to 14 pH (custom scaling available)

-1000 to 2000 mV
available, -2000 to 2000 mV)
Regulated 12-24 VDC ± 10%,
20 mA max.

325 Ω max. @ 18V
600 Ω max. @ 24V

(custom scaling

®

3OMEGA PHTX-275/PHEH-275 and 276 Series pH/ORP Sensor Electronics

4. In-line Dimensions

• The PHEH-275Y in-line sensor electronics (without EasyCal) is designed for applications where electrode calibration is facilitated by
remote equipment.

• The

• Omega installation fi tting (

PHTX-275Y

94 mm

(3.7 in.)

in-line sensor electronics includes EasyCal.

1

/2 in. to 4 in.) or Omega pipe adapter is required to secure the electrode in the pipe.

89.4 mm
(3.52 in.)

140 mm

(5.5 in.)

Lubricate O-rings with

a non-petroleum based,

viscous lubricant (grease)

compatible with the system.

5. Mounting Position

• Recommended maximum fl ow rate (conductivity above 20 us): 3 m/s (10 ft/s).

• Bulb-style electrodes minimum fl ow rate: 1.5 m/s (5 ft/s).

• Flat surface electrodes minimum fl ow rate: 0.3 to 0.6 m/s (1 to 2 ft/s).

• Low Conductivity electrodes (conductivity below 20 us) recommended maximum fl ow rate: 150mL/min.

• PHE-2724 (ISO), PHE-2726 (ISO), and ORE-2725 (ISO) series electrodes can be mounted at any angle (see diagram below).

4

Yes

Yes

Yes

0°

Horizontal

Yes

Yes

Yes

OMEGA PHTX-275/PHEH-275 and 276 Series pH/ORP Sensor Electronics

®

6. PHTX-275 / PHEH In-line pH Sensor Assembly

Unlocked

Note:

This procedure applies to systems using standard
PHE-2724 (ISO), PHE-2726 (ISO), and ORE-2725 (ISO) electrodes.

1. Insert electrode into Omega installation fi tting.

Seat the electrode tabs into the alignment notches in the fi tting.

2. Thread the in-line retaining nut onto fi tting to secure the electrode into place.

HAND-TIGHTEN THE THREADED NUT ONTO THE INSTALLATION
FITTING. DO NOT USE TOOLS! DO NOT USE THREAD SEALANT OR
LUBRICANTS ON THE FITTING THREADS OR THE SENSOR CAP.

Chemical Compatibility Warning

The retaining nuts of pH and ORP sensors are not designed for prolonged contact with aggressive
substances. Strong acids, caustic substances and solvents or their vapor may lead to failure
of the retaining nut, ejection of the sensor and loss of the process fl uid with possibly serious
consequences, such as damage to equipment and serious personal injury. Retaining nuts that
may have been in contact with such substances e.g. due to leakage or spilling, must be replaced.

Lubricate O-rings
with a non-petroleum
based, viscous lubricant
(grease) compatible
with the system.

Retaining nut

Note:

Keep the electrical interconnection between electrode and
sensor electronics dry and clean at all times.

3. Unlock the ring on base of PHTX-275 / PHEH

(The ring is unlocked when the lines on the ring and
body of the PHTX-275 / PHEH are not aligned)

LUBRICA TE O-RINGS WITH A NON-PETROLEUM BASED,
VISCOUS LUBRICANT (GREASE) COMP ATIBLE WITH THE SYSTEM.

4. Place PHTX-275 / PHEH onto top of electrode and turn until

the assembly drops into position.

1

5. Turn locking ring

/4 turn to secure the PHTX-275 / PHEH assembly.

(The ring is locked when the line on the ring and the line on the

body of the PHTX/PHEH are aligned.)

Locking Ring

The molded alignment
marks are enhanced
for clarity.

The molded alignment
marks are enhanced
for clarity.

Locked

In-Line Sensor and Electrode Removal

• To remove electronics assembly only:

Turn locking ring 1/4 turn; lift assembly straight up.

• To remove electrode from the pipe:

CAUTION!

• Do not remove the electrode from a pressurized pipe.

• Wear appropriate protective equipment when working
with chemicals in a pressurized pipe.

Remove electronics assembly, then unthread retaining cap; pull electrode straight up.

• To remove the complete PHTX-275 / PHEH system:

Hold locking ring in place. Unthread retaining cap and pull electrode straight up.

®

5OMEGA PHTX-275/PHEH-275 and 276 Series pH/ORP Sensor Electronics

7. PHEH-275G (ISO) Submersible Sensor Assembly and Installation

208 mm

(8.2 in.)

55 mm

(2.16 in.)

Fill with
75 mm to 100 mm
(3 in. to 4 in.)
of sealant

1. Insert electrode into base

of the PHEH-275G (ISO)

and turn until keyed

contacts are seated.

PHEH-275G: 3/4 in. NPT threads
PHEH-275G (ISO): ISO 7-1/R3/4 threads

Lubricate O-rings with a non­petroleum based, viscous
lubricant (grease) compatible
with the system.

2. Thread retaining cap over

electrode and hand-tighten

onto the PHEH-275G (ISO).

3.

Attach 3/4 in. watertight pipe to the top of the PHEH-275G (ISO).

Secure the threaded connection to prevent any leakage.

• For additional defense against possible accumulation of
condensation at the back seal area of the sensor,
fi ll the lower 75 mm to 100 mm (3 in. to 4 in.) of conduit or
extension pipe with a fl exible sealant such as silicone.

Note:

Keep the electrical interconnection between electrode and
sensor electronics dry and clean at all times.

Use standard installation hardware
to connect the submersible
PHEH-275G (ISO) directly to
external equipment.

Fill with
3 to 4 in.
of sealant

OR OR

The PHTX-275G Universal Mount
Junction Box with EasyCal mounts
fl at onto a tank or wall, or can be
strapped to a post or pipe.

106 mm

(4.2 in.)

Fill with
3 to 4 in.
of sealant

94 mm

(3.7 in.)

The FP90UM Universal
Mount Kit mounts a DPU91
onto a tank or wall, or can be
strapped to a post or pipe.

½ in. NPT threads

Fill with
3 to 4 in.
of sealant

Cable supplied:

• 5 m (15 ft) 3-conductor + shld, 22 AWG.

• May be extended up to 305 m (1000 ft) with current output.

• May be extended up to 305 m (1000 ft) with digital output.

6

OMEGA PHTX-275/PHEH-275 and 276 Series pH/ORP Sensor Electronics

®

8. Digital Wiring

• When the PHTX-275 / PHEH is powered with 5 VDC, the digital serial data output is automatically selected.

• This digital data is used exclusively by Omega instruments.

• Remove approximately 10 mm (0.4 in.) of insulation and tin each conductor before inserting into connectors.

Black
Red
White

+5 VDC
Digital data
Signal Ground

Shield

• Connect the PHEH-275G (ISO) cable directly to
DPU91 terminals.

SW2

Run

Cal

4

SW1

+

-

S

D1

3
2
1

4
3
2

+5 VDC
Digital data
Signal Ground

1

Optional Earth Ground

• The PHTX-275Y and PHTX-275G include a terminal block.

• Connect the terminals as shown to DPU91 digital I/O port.

• The PHTX-275Y includes the EasyCal accessory,
use standard pH buffer values (pH 4, 7, or 10) to perform
periodic calibration.

9. 4 to 20 mA Loop Wiring

• When the PHTX-275 / PHEH is powered with 12 to 24 VDC, the 4 to 20 mA loop output is automatically selected.

• Remove approximately 10 mm (0.4 in.) of insulation and tin each conductor before inserting into connectors.

• Connect the

PHEH-275G (ISO)

Black

Red (no connection)

White

Shield

Optional
Earth Ground

4

4 to 20 mA loop

monitor

cable directly to a Loop

+

-

20

Power Supply
DC 12 to 24 V

device as shown.

• This confi guration does not provide any calibration capability
within the

PHEH-275G (ISO)

system. Periodic calibration

must be performed at the external equipment.

Earth Ground

• The PHTX-275Y includes a terminal block.

• Connect the terminals to the Loop device as shown.

• The PHTX-275Y includes the EasyCal accessory, use
standard pH buffer values (pH 4, 7, or 10) to perform
periodic calibration.

Run

SW1

+

-

S

Optional

SW2

Cal

4
3
2
1

4
3
2
1

D1

+

-

420

4 to 20 mA loop

monitor

Power Supply
DC 12 to 24 V

®

7OMEGA PHTX-275/PHEH-275 and 276 Series pH/ORP Sensor Electronics

10. Calibration

Periodic calibration is required to compensate for electrode aging.
All PHTX-275 and PHEH-275 and 276 pH/ORP Sensor Electronics are factory-calibrated for maximum out-of-the-box accuracy.
The PHTX-275Y and PHTX-275G optional EasyCal feature allows calibration to be performed locally at the sensor.

Run

SW1

+

-

S

SW2

4

3

2

1

SW1 EasyCal button
SW2 RUN/CALIBRATE switch for S
D1 EasyCal Indicator (green LED)

Cal

D1

3

L system

SW1

+

-

S

SW2

Run

4

3

2

1

Cal

BLK

RED

WHT

SHLD

D1

11. EasyCal Procedure

The fi rst step (Reset) is recommended each time an electrode is replaced, but is NOT necessary upon initial installation or periodic
calibration. In fact, for periodic calibration it is best for the electrode/sensor assembly to remain intact to minimize the possibility of
moisture or other contamination entering the electrical interconnection area. The electrode/sensor connection must remain dry and
clean at all times.

1. Reset the PHTX-275 pH/ORP Electrode Electronics to factory calibration:
With no electrode connected to the Sensor, press and hold SW1 until the LED (D1) comes on steady then goes off again
(approx. 10 seconds). When the LED goes off, release SW1; reset is complete.

2. Connect an electrode to the PHTX-275 pH/ORP Electrode Electronics.

3. If digital output is being used, place SW2 in the “Cal” position. If 4 to 20 mA output is being used, SW2 position is of no
consequence.

Place the electrode/sensor assembly into a calibration solution as follows: (If the electrode is “healthy”, then the PHTX-275 will

4.
automatically recognize the solution. The order in which the solutions are used during the calibration procedure is of no consequence.)

• For pH calibration, use any two of these international standards: pH 4.0, 7.0 or 10.0 buffer solutions.

•

To produce standards for ORP calibration, mix the chemical Quinhydrone into pH 7.0 and 4.0 buffers to saturation (1/8 g per 50 ml).

• Regardless of the size of the container used for calibration, one inch of solution is adequate to completely submerge the tip of
the electrode.

• Allow at least 30 seconds for the electrode response to stabilize before calibration.

5. Press and hold SW1 for approximately 8 to 10 seconds. During this time, the LED (D1) will come on steady then go back off.
Release SW1 (If the LED blinks several times rapidly, the calibration was not successful. See the troubleshooting section.)

6. Remove the electrode/sensor assembly from the fi rst calibration solution, rinse the electrode with clean water, and place it in

a second solution.

• Allow at least 30 seconds for the electrode response to stabilize before calibration.

7. Press and hold SW1 for approximately 8 to 10 seconds. During this time, the LED will come on steady then go back off.

Release SW1. (If the LED blinks several times rapidly, the calibration was not successful. See the troubleshooting section.)

8. For digital systems ONLY: Return SW2 to the RUN position.

Calibration is complete. Return the system to service.

8

OMEGA PHTX-275/PHEH-275 and 276 Series pH/ORP Sensor Electronics

®

12. Troubleshooting

LED and Output Condition Possible Causes Suggested Solutions

Current Out:
LED off, current output is 3.6 mA
Digital: Temp out is +999.9

During EasyCal, the LED blinks
rapidly for 4 seconds and the
current output is frozen at a
random fi xed value.

After completing calibration
procedure, the output values are
inaccurate.

• No electrode installed.

• Bad/dirty contacts between electrode
and PHTX-275Y.

• The buffer solution is outside of the
accepted tolerance for the PHTX-275Y.

• The electrode is depleted
(> 1.1 pH or 65 mV offset).

• Insuffi cient time allowed for electrode
stabilization during calibration.

• Install electrode.

• Check interconnection between
electrode and PHTX-275Y,
clean contacts.

• pH system: Use fresh 4 pH, 7 pH,
or 10 pH buffer and restart the
calibration.

• ORP system: Use fresh 4pH and
7 pH buffer solution saturated with
quinhydrone.

• Replace the electrode.

• Recalibrate; verify that test
solutions are at room temperature
and wait at least 30 seconds after
placing electrode in solution before
pressing S1 EasyCal button.

®

9OMEGA PHTX-275/PHEH-275 and 276 Series pH/ORP Sensor Electronics

13. Ordering Information

PHTX-275 and PHEH-275/276 Series pH/ORP Sensor Electronics

Mfr. Part No. Description

PHTX-275Y In-line Sensor Electronics with EasyCal
PHEH-275Y In-line Sensor Electronics, 15 ft cable, ¾ in. NPT threads
PHEH-275Y-ISO In-line Sensor Electronics, 15 ft cable, ISO 7/1 R¾ threads
PHEH-275G Submersible Sensor Electronics, ¾ in. NPT threads
PHEH-275G-ISO Submersible Sensor Electronics, ISO 7/1 R¾ threads

Electrodes

pH Electrodes
PHE-2724 Electrode, pH, fl at glass, 3K Balco, ¾ in. NPT
PHE-2724-ISO Electrode, pH, fl at glass, 3K Balco, ISO 7/1 R¾
PHE-2726 Electrode, pH, bulb glass, 3K Balco, ¾ in. NPT
PHE-2726-ISO Electrode, pH, bulb glass, 3K Balco, ISO 7/1 R¾
PHE-2726-HF Electrode, pH, bulb glass, HF resistant, 3K Balco, ¾ in. NPT
PHE-2726-HF-ISO Electrode, pH, bulb glass, HF resistant, 3K Balco, ISO 7/1 R¾
PHE-2726-LC Electrode, pH, bulb glass, Low Cond, 3K Balco, ¾ in. NPT
PHE-2726-LC-ISO Electrode, pH, bulb glass, Low Cond, 3K Balco, ISO 7/1 R¾

ORP (redox) Electrodes
ORE-2725 Electrode, ORP, fl at glass, 10 KΩID, ¾ in. NPT
ORE-2725-ISO Electrode, ORP, fl at glass, 10 KΩID, ISO 7/1 R¾

Parts and Accessories

PHE-2700-DLA Dry Lock Adapter Cable (for use with PHEH-275/276 and PHTX-275)
PHTX-275G Universal Mount Junction Box with EasyCal
FP90IM Integral Mount Kit, NPT
FP90UM Universal Mount, NPT

10

OMEGA PHTX-275/PHEH-275 and 276 Series pH/ORP Sensor Electronics

®

WARRANTY/DISCLAIMER

OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a
period of 13 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month
grace period to the normal one (1) year product warranty to cover handling and shipping time. This
ensures that OMEGA’s customers receive maximum coverage on each product.

If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service
Department will issue an Authorized Return (AR) number immediately upon phone or written request.
Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no
charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser,
including but not limited to mishandling, improper interfacing, operation outside of design limits,
improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of
having been tampered with or shows evidence of having been damaged as a result of excessive corrosion;
or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating
conditions outside of OMEGA’s control. Components in which wear is not warranted, include but are not
limited to contact points, fuses, and triacs.

OMEGA is pleased to offer suggestions on the use of its various products. However,
OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for
any damages that result from the use of its products in accordance with information provided
by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by the
company will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR
REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF
TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF
LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of
OMEGA with respect to this order, whether based on contract, warranty, negligence,
indemnification, strict liability or otherwise, shall not exceed the purchase price of the
component upon which liability is based. In no event shall OMEGA be liable for
consequential, incidental or special damages.

CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic
Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical
applications or used on humans. Should any Product(s) be used in or with any nuclear installation or
activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility
as set forth in our basic WARRANTY/DISCLAIMER language, and, additionally, purchaser will indemnify
OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the
Product(s) in such a manner.

RETURN REQUESTS/INQUIRIES

Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department.
BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED
RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID
PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return
package and on any correspondence.

The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent
breakage in transit.

FOR WARRANTY RETURNS, please have the
following information available BEFORE contacting
OMEGA:

1. Purchase Order number under which the product
was PURCHASED,

2. Model and serial number of the product under
warranty, and

3. Repair instructions and/or specific problems

relative to the product.

OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords
our customers the latest in technology and engineering.

OMEGA is a registered trademark of OMEGA ENGINEERING, INC.
© Copyright 2016 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied,

reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the
prior written consent of OMEGA ENGINEERING, INC.

FOR NON-WARRANTY REPAIRS,
OMEGA for current repair charges. Have
the following information available BEFORE
contacting OMEGA:

1. Purchase Order number to cover the COST
of the repair,

2. Model and serial number of the product, and

3. Repair instructions and/or specific problems
relative to the product.

consult

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