Omcan Food Machinery SG101 Installation Manual

Sandwich Grill
SG Series
Instruction Manual
Version 1
3115 Pepper Mill Court, Mississauga, ON, L5L 4X5 4450 Witmer Industrial Estates, Unit 4, Niagara Falls, NY, 14305
1-800-465-0234
www.omcan.com
Table of Contents
Model SG101 / Model SG301 / Model SG501
Model SG101FBR / Model SG501FBR
Section
General Information
Safety & Warranty
Technical Specications
Installation
Operation
Maintenance
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Page
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Parts Breakdowns
Electrical Schematics
Warranty Registration
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General Information
Omcan Manufacturing and Distributing Company Inc. and Food Machinery Of America, Inc. dba Omcan are not responsible for any harm or injury caused due to any person’s improper or negligent use of this equipment. The product shall only be operated by someone over the age of 18, of sound mind, and
not under the inuence of any drugs or alcohol, who has been trained in the correct operation of this machine, and is wearing authorized, proper safety clothing. Any modication to the machine voids any warranty, and may cause harm to individuals using the machine or in the vicinity of the machine while
in operation.
CHECK PACKAGE UPON ARRIVAL
Upon receipt of an Omcan shipment please inspect for external damage. If no damage is evident on the external packaging, open carton to ensure all ordered items are within the box, and there is no concealed damaged to the machine. If the package has suffered rough handling, bumps or damage (visible or concealed), please note it on the bill of lading before accepting the delivery and contact Omcan within 24 hours, so we may initiate a claim with the carrier. A detailed report on the extent of the damage caused to the machine must be
lled out within three days, from the delivery date shown in the shipping documents. Omcan has no recourse
for damaged products that were shipped collect or third party.
This manual is meant to provide customers with information about the machine, its specications, the
necessary operating and maintenance instructions in order to guarantee the safest use of the machine. This
manual is to be used by qualied and skilled personnel who are trained for the use of the machine.
If used correctly the griller will provide:
The highest degree of safety in functioning, cleaning and maintenance;
The highest hygienic standard;
The lowest loss of heat;
Solidity and stability of all the elements and easy control.
The Sandwich Grill is completely made of stainless steel AISI 430. This material guarantees the a clean surface and high resistance to acids, salts and oxidation processes. The structure of the griller is made of stainless steel AISI 430 and the cooking grill is made of a special cast iron treated with food enamel, this guarantees hygienic conditions and high resistance to acids, salts and oxidation processes. The structure of the grill is made of stainless steel AISI 430 and the cooking grid is made of stainless steel AISI 304.
Safety and Warranty
GENERAL PRECAUTIONS
The machine must be operated only by highly trained personnel who are fully aware of the safety measures described in this manual.
In case of a change in operator, training is to be provided in advance.
Before starting cleaning and maintenance operations, turn off and disconnect the plug from the socket.
Safety and Warranty
Cleaning and maintenance requires great concentration.
A regular check of the electric supply cord is necessary; a worn-out or damage cord should not be used.
If the machine has malfunctions, do not use it and do not repair it; please call the Omcan Service Center at
1-800-465-0234.
The grill is used for cooking, heating, toasting, and to grill foodstuffs. Do not use the machine for other uses or for any products other than foodstuffs.
The manufacturer is not liable in the following cases:
1. If the machine has been tampered or adjusted by non-authorized personnel;
2. If some parts have been substituted with non original spare parts;
3. If the instructions contained in this manual are not followed;
4. If the machine surface is not cleaned with the right product.
SAFETY DEVICES
The electrical safety devices installed on the machine, described in this manual, complies with EC 73/23, 89/336, 89/109. Even though the griller is provided with electrical and mechanical protections (when the machine is working and for maintenance and cleaning operations), there are still risks that cannot be eliminated completely. These risks are scalds caused by the loading and unloading of the product, or other kind of injuries due to the maintenance operations.
The unit complies with:
- UL 197, 8° edition
- NSF 4, 1991 edition
1 YEAR BENCH WARRANTY
WARNING:
The packaging components are classied as normal solid urban waste and can therefore be disposed of without difculty.
In any case, for suitable recycling, we suggest disposing of the products separately (differentiated waste) according to the current norms.
DO NOT DISCARD ANY PACKAGING MATERIALS IN THE ENVIRONMENT!
1
Technical Specications
6
MAIN COMPONENTS
1. Lower Cooking Grill
2. Thermostat
3. Pilot Lamp
4. Feet
5
5. Collection Tray
6. Upper Cooking Grill
Fig. 1: Main
components
Item Number 11375 11376 11377 11378 11380 Length 10.25” 10.25” 15” 17.12” 20.25” Width 17.12” 13” 17.12” 20.25” 12.75” Height 19.75” 17” 19.75” 19.75” 19.75” Cooking Area 10” x 9” 10” x 9” 10” x 14” 10” x 19” 10” x 19” Supply 110V/60/1 110V/60/1 110V/60/1 220V/60/1 220V/60/1 Weight Net/Gross 40 / 43 lbs. 35 / 38 lbs. 53 / 55 lbs. 70 / 75 lbs. 70 / 75 lbs. Thermostat Control 570°F 570°F 570°F 570°F 570°F
WARNING: The electrical characteristics for which the appliance is designed are indicated on the reference plate applied on the side of the machine; check to make sure it corresponds with the
electrical supply before connecting.
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3
4
Installation
ASSEMBLY
The package of the grillers includes (see Fig. 2:): a. Cardboard box and internal protections; b. The machine; c. This manual; d. Scraper or brush (f) in accordance with the model; e. EC conformity declaration.
Installation
c)
d)
a)
e)
Fig. 2: Unpacking components
b)
f)
PACKAGING DISPOSAL
The components of the packaging are urban solid waste; therefore they can be easily disposed. If the machine
has to be installed in countries where specic regulations are in force, packaging must be disposed in
compliance with them.
SETTING UP OF THE MACHINE
The machine must be installed on a work table suitable for the grills overall dimensions as shown. It must be adequately large, level, dry, smooth, resistant, stable and at a height of 80 cm from the ground. The machine must be installed in a room with a maximum of 75% humidity and a temperature between +5°C and +35°C.
ELECTRICAL CONNECTIONS
The machine is equipped with a power supply cord. To connect the machine, follow the indication of the rating plate. Check that unit is grounded. Check that the features on the rating plate correspond to the features shown in the consignment and delivery note, and that the disconnecting plug and the socket are easy to reach when the machine is functioning.
Fig. 3: Rating Plate
Operation
To check the machine functioning, just turn the “start” regulator knob clockwise (placing yourself in front of the knob), and starting from the minimum, observe if the pilot lamp turns on. When the pilot lamp is on, it means that the machine is functioning.
1. Thermostat.
2. Pilot Lamp, it indicates that the grill is on.
Fig. 4: Control switches positioning.
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1
FIRST USE OF THE MACHINE
When the machine is delivered, the steel surfaces are protected with a nylon anti-scratch lm and residuals of glue. This lm and glue has to be removed before starting the machine. Do not use sharpening tools, ammable or abrasive substances. The insulating materials used during the manufacturing and the residuals of grease and glue may produce smoke during rst operation. It is necessary to start the machine outdoors, for a
minimum of 15-20 minutes before normal use.
WARNING: When you place the product on the grid to cook, it will be hot. Pay attention to cooking operations to avoid burning dangers.
To load the product follow this procedure:
1. Place yourself in a correct position (see Figure 5), avoiding any contact with the machine;
2. Choose the correct temperature using the knob;
3. When the griller is hot, place the product and start the cooking;
4. At the end of the cooking, remove the food and residuals from the grill;
5. If the griller is inactive for a long period (one or two hours), place the knob to 0°C and unplug.
If the machine has been turned off longer than 30 min., allow at least 10 min. for it to reach cooking temperature again. If you are not using the machine, but you think you are going to need it soon, set the temperature at 120 F, this will allow the machine to reach cooking temperature faster.
Operation
Fig. 5: Proper operation position.
Maintenance
Cleaning the machine should be performed at least once a day and, if necessary more often.
Never clean the machine by means of water jets.
The cleaning of the grill can be performed when it is hot, scrape with a metallic brush on the cooking grid
several times.
ATTENTION: Do not to touch the cooking surface because this could cause burns.
Use the same care when emptying the collecting tray to make gravy.
It is recommended to perform these cleaning operations when the temperature has dropped but the
residual grease which sticks to the grill is still a liquid.
Do not pour water or other liquids on the grid when it is hot, because the rapid changes of temperature can damage the grills surface.
WARNING: Before performing any cleaning operation, turn off and disconnect the plug from the electrical socket.
Periodically check whether the power cord is worn-out and, if this is the case, please call the Omcan Service
Maintenance
Center at 1-800-465-0234 to have it replaced.
DISPOSAL OF THE MACHINE
If you decide to put the machine out of service, disconnect it from the socket. To dismantle the machine contact a Specialized Disposal Centre, paying attention to the different materials used.
Parts Breakdown
Model SG101 11375 Model SG101FBR 11376
10
Parts Breakdown
Model SG101 11375 Model SG101FBR 11376
Description Position Description Position Description Position
Big Handle 1 Body 7 Foot 13
Small Handle 2 On/Off Switch 8 Plug and Lead 14
Top Element 3 Oil Tray 9 Thermo Cut Out 15
Top Cast Iron 4 Indicator Light 10 Wire 16
Bottom Cast Iron 5 Dial 11
Bottom Element 6 Thermostat 12
11
Parts Breakdown
Model SG301 11377
12
Parts Breakdown
Model SG301 11377
Description Position Description Position Description Position
Big Handle 1 Body 7 Foot 13
Small Handle 2 On/Off Switch 8 Plug and Lead 14
Top Element 3 Oil Tray 9 Thermo Cut Out 15
Top Cast Iron 4 Indicator Light 10 Wire 16
Bottom Cast Iron 5 Dial 11
Bottom Element 6 Thermostat 12
13
Parts Breakdown
Model SG501 11378 Model SG501FBR 11380
14
Parts Breakdown
Model SG501 11378 Model SG501FBR 11380
Description Position Description Position Description Position
Big Handle 1 Body 7 Indicator Light 13
Small Handle 2 Thermo Cut Out 8 Oil Tray 14
Top Element 3 Plug and Lead 9 On/Off Switch 15
Top Cast Iron 4 Foot 10 Wire 16
Bottom Cast Iron 5 Thermostat 11
Bottom Element 6 Dial 12
15
Electrical Schematics
Model SG101 11375 Model SG101FBR 11376 Model SG301 11377
16
Model SG501 11378 Model SG501FBR 11380
Electrical Schematics
17
18
Warranty Registration
Thank you for purchasing an Omcan product. To register your warranty for this product, complete the information below, tear off the card at
the perforation and then send to the address specied below. You can also register online by visiting:
www.omcan.com/warrantyregistration.html
For mailing in Canada For mailing in the US
OMCAN INC.
PRODUCT WARRANTY REGISTRATION
3115 Pepper Mill Court,
Mississauga, Ontario
Canada, L5L 4X5
PRODUCT WARRANTY REGISTRATION
4450 Witmer Industrial Estates, Unit 4,
Niagara Falls, New York
OMCAN
USA, 14305
Purchaser’s Information
Name: Company Name:
Address:
Telephone:
City: Province or State: Postal or Zip: Email Address:
Country: Type of Company:
Restaurant Bakery Deli
Dealer from which Purchased: Butcher Supermarket Caterer
Dealer City: Dealer Province or State: Institution (specify):
Invoice: Other (specify):
Model Name: Model Number: Serial Number:
Machine Description:
Date of Purchase (MM/DD/YYYY): Date of Installation (MM/DD/YYYY):
Thank you for choosing Omcan
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Over the last 60 years, Omcan has grown to become a leading supplier to the food service industry in Canada and the USA. Our success over these many years is directly attributed to our established relationships with all of our valued customers and through providing them with Diverse, Dependable and Proven products. Omcan continues to help our customers remain competitive.
With associates in North America, Europe, Asia, and South America, our global
footprint continues to expand as we hold to the principle that clients benet from
the accessibility and familiarity of our sales team. In 2013 as our geography and brand recognition continued to grow, we changed to one name Omcan Food Machinery.
In over 200,000 sq ft of warehouse space we stock over 2,500 quality food equipment and supplies for the food preparation market.
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