Omcan Food Machinery FP-ES-0015 Installation Manual

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Food Processors

Models FP-ES-0015, 0015-T, 0030

Instruction Manual

Revised - 9/11/2014

Toll Free: 1-800-465-0234

Fax: 905-607-0234

Email: sales@omcan.com

www.omcan.com

Table of Contents

Model FP-ES-0015 / Model FP-ES-0015-T / Model FP-ES-0030

Section

General Information

Safety and Warranty

Technical Specications

Installation

Operation

Maintenance

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Page

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Troubleshooting

Illustrated Diagrams

Parts Breakdowns

Electrical Schematics

Notes

Warranty Registration

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General Information

Omcan Manufacturing and Distributing Company Inc. and Food Machinery of America, Inc. dba Omcan are not responsible for any harm or injury caused due to any person’s improper or negligent use of this equipment. The product shall only be operated by someone over the age of 18, of sound mind, and

not under the inuence of any drugs or alcohol, who has been trained in the correct operation of this machine, and is wearing authorized, proper safety clothing. Any modication to the machine voids any warranty, and may cause harm to individuals using the machine or in the vicinity of the machine while

in operation.

CHECK PACKAGE UPON ARRIVAL

Upon receipt of an Omcan shipment please inspect for external damage. If no damage is evident on the external packaging, open carton to ensure all ordered items are within the box, and there is no concealed damage to the machine. If the package has suffered rough handling, bumps or damage (visible or concealed), please note it on the bill of lading before accepting the delivery and contact Omcan within 24 hours, so we may initiate a claim with the carrier. A detailed report on the extent of the damage caused to the machine must be

lled out within three days, from the delivery date shown in the shipping documents. Omcan has no recourse

for damaged products that were shipped collect or third party.

Before operating the unit, please read this manual thoroughly. This manual should be retained for future reference.

Safety and Warranty

This machine has moving mechanical parts and uses voltages which are potentially hazardous. Severe, even life-threatening, personal injury could result if the instructions contained in this manual are not followed. Before operating the unit, please read this manual thoroughly. This manual should be kept for future reference and given to every user of the machine. The following clauses limit the liability of the manufacturer and its representatives:

• THIS MACHINE SHOULD ONLY BE INSTALLED BY A QUALIFIED ELECTRICIAN.

• ONCE INSTALLED, DO NOT TAMPER WITH THE ELECTRICAL WIRING OF THE MACHINE.

• DO NOT USE THE MACHINE WITHOUT HAVING RECEIVED PREVIOUS INSTRUCTIONS ABOUT ITS

USE, MAINTENANCE AND SAFETY DEVICES FROM AN EXPERIENCED OPERATOR. BEFORE USING THE MACHINE, READ THIS INSTRUCTION MANUAL CAREFULLY AND UNDERSTAND IT FULLY.

• DO NOT USE THE MACHINE WITHOUT THE PERSONAL SAFETY EQUIPMENT REQUIRED BY LAW.

• DO NOT TAMPER WITH THE MECHANICAL OR ELECTRICAL SAFETY DEVICES. ALWAYS KEEP

HANDS AT A SAFE DISTANCE FROM THE MOVING PARTS OF THE MACHINE. DO NOT LEAVE MACHINE UNATTENDED WHILE SWITCHED ON OR IN OPERATION.

• ALWAYS DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE PROCEEDING WITH CLEANING, MAINTENANCE OR REPAIRS. DO NOT OPEN THE MACHINE OR TAMPER WITH ITS INTERNAL COMPONENTS. THERE ARE NO INTERNAL COMPONENTS THAT REQUIRE ADJUSTMENT OR MAINTENANCE ON THE PART OF THE USER. SHOULD THE MACHINE MALFUNCTION, TURN IT

Safety and Warranty

OFF IMMEDIATELY AND NOTIFY THE SUPERVISOR.

Installation must be in accordance with the operating instructions and with local, provincial or state electrical and safety codes. Compliance with codes is the responsibility of the owner and installer. Before operating the machine, make sure that all phases are connected properly and that the machine is properly grounded and/ or connected to a circuit leakage breaker and thermal switch. Failure to do so could result in electric shock.

Make sure the safety signs and stickers are rmly afxed to the machine, that they are legible, and that they

do not become blurred or erased when the machine is cleaned. If they become damaged or lost, ask your dealer for new ones and replace them. Keep your work area well lit and free of obstacles. When operating the machine never wear loose clothing or jewelry which could get caught in the moving parts of the machine. Unplug the machine when not in use. Keep children and on-lookers at a safe distance. To avoid damaging the electrical cord, keep it out of areas where it can be stepped on. Do not alter or modify the original machine

design in any way. Should the machine need repairs, consult the ofcial distribution center where the machine was purchased. Use only original spare parts and accessories and have them properly installed by a qualied

technician. This machine has been built exclusively for meat processing. Any other use of this machine is not in accordance with its intended application. The manufacturer assumes no responsibility for any possible damage or injury resulting from improper use of this machine. Additional operating instruction manuals are available from your dealer. Your local dealer will be happy to answer any further questions you may have.

1 YEAR PARTS AND LABOR WARRANTY

WARNING:

The packaging components (cardboard, polyethylene, and others) are classied as normal solid urban waste and can therefore be disposed of without difculty.

In any case, for suitable recycling, we suggest disposing of the products separately (differentiated waste) according to the current norms.

DO NOT DISCARD ANY PACKAGING MATERIALS IN THE ENVIRONMENT!

Technical Specications

Not only as an all-purpose cutter/chopper, but also as an emulsier to produce ne, delicate pastes. The cutter/

chopper can chop to perfection any type of meat mixture (for cold-cuts, sausages, frankfurters, pâtés, etc.) or

other industrial food products (onions, potatoes, carrots, lettuce, etc.). The presentation of the nal product

is optimal since the mixture is never crushed, bruised, or drained. The meat should be de-boned and precut before being introduced into the bowl for chopping. Use only those prime materials adequate for alimentary

purposes. The manufacturer assumes no liability if the machine is used in any way that conicts with the

application for which the cutter/chopper was designed. The temperature of the mixture is constantly monitored by a digital thermometer. The machine comes equipped with thermal motor protection. The cutter/chopper has an automatic knife-stop feature which is activated by lifting the lid. The cutting head can be removed from

Technical Specications

the machine in one piece for replacement or cleaning. The optional six knife grouping allows for perfect and homogeneous blending and up to 17,000 cuts per minute (20,400 in 60 Hz models). The size of the pieces varies depending on how long the mixture is processed. Controls via the speed control knob and main safety switch to avoid unwanted start-ups after the power has been cut. Hermetically sealed control panel and touchbutton control at 24V for single-phase machines with variable speed control. The machine’s stainless steel

construction and functional, modern design with no difcult-to-reach corners greatly facilitates the cleaning

of the cutter/chopper. The lower part of the machine is closed to prevent the entry of water or dirt and is supported by four anti-vibration legs; this facilitates both cleaning and transportation.

Model FP-ES-0015 FP-ES-0015-T FP-ES-0030 Features • Anti-noise lid

• 3-knife head

• Digital thermometer

• 2 speed-variable speed control

• All stainless steel

Bowl Volume 15 L / 4 gal 30 L / 8 gal

Mixture Bowl Capacity (approx.) 12 kg. / 26.4 lbs. 20 kg. / 44.1 lbs.

2.1 / 2.7 HP 4.8 / 6.5 HP

Total Horsepower Knife Speed 1700 / 3400 RPM 1700 / 3400 RPM Bowl Speed 22 / 45 RPM 22 / 45 RPM Electrical 220V/60/1 220V/60/3 220V/60/3 Weight 441 lbs. 772 lbs. Dimensions 40” × 31” × 30” 36.6” × 40.5” × 44.5”

• Anti-noise lid

• 3-knife head

• Digital thermometer

• 2 speed-variable speed control

• All stainless steel

Installation

STORAGE, TRANSPORT, AND DELIVERY

Always maintain the machine and its packaging in a vertical, upright position. Never pile machines one on top of the other, nor put any weight on the machine or its packaging. The transport company assumes sole responsibility for any damage received in transit; make sure that the machine is in proper condition upon its delivery. If, after the proper checks have been undertaken, the condition of the machine is judged to be satisfactory, proceed by installing it in a previously selected workspace. Because of its weight (approx. 771.6 lbs./350 kg), the unit should always be moved with a pallet mover or forklift, making sure that the blades of the forklift are inserted properly under the lower part of the machine. Never use the knife shaft holder to lift the machine since this could lead to serious damage of both the holder and the shaft (Pg. 13, Fig. 6). The machine is delivered in protective packaging consisting of a wooden crate; please recycle this packaging. The total contents of the packaging is as follows:

Installation

• Cutter/chopper.

• 2 wrenches for the assembly and dismantling of the knives (one double and one single).

• Instruction manual.

• If the machine comes with the option of a six-knife head, then four supplementary compensating rings will

be supplied so that the machine can additionally be used with just three knives in the head.

The machine should only be installed by a qualied technician and in compliance with local codes. The

electrical installation of the workplace should be equipped with power surge protection, which should then be

adjusted to the technical specications of your particular machine (see point 3, below).

1. Set the machine on a horizontal surface, leaving one meter’s space around the entire perimeter of the machine in order to allow for safe and proper use, cleaning, and maintenance. The machine should be

positioned so that the plug is easily accessible. Also make sure that the work place has both sufcient

ventilation and good lighting. For the FP-ES-0015 table-model cutters/choppers, make sure that the surface upon which the machine will be mounted is stable and solid enough to withstand the weight of the machine.

2. Make sure that the electrical data given on the machine’s specications plate (voltage, frequency, etc) are compatible with those of the power source (there is a tolerance of ±10% for voltage and ±2% for frequency). Except for FP-ES-0015 models with an optional single phase motor, the FP-ES-0015 - FPES-0030 cutter is a three-phase machine with a single voltage; therefore, it is not possible to change the voltage of the motor. The electrical feed-cable/plug normally has 4 wires: 1 grounding (two-color yellow and green), and 3 phases (either 3 black wires or 1 black wire, 1 brown wire and 1 gray wire). This color-coding may vary depending on the norms of the country to which the machine has been shipped. It is possible to install a lock on the main switch to eliminate the possibility of the machine being switched on accidentally or in an unplanned fashion.

3. Before connecting the machine, use the wrenches provided to ensure that the knife grouping is properly tightened (Pg. 13, Fig. 4). Tighten the knife grouping with the utmost care to avoid injury from accidentally hitting the cutting head or the knives themselves.

4. With the machine completely disconnected and the main stainless steel lid open, turn the knives using a plastic bar long enough to be able to reach the knives while remaining a safe distance from them. Make sure the knives do not touch the bowl. To make sure that the knives do not rub against the lid, repeat the aforementioned steps with the lid closed.

5. After verifying that the electrical specications are compatible to your power source, plug the machine in and activate the main switch. The thermometer display on the switchboard should light up. Make sure that the plug is appropriate for use with this type of machine. The machine is now ready to use.

IMPORTANT

Verify the proper turning direction of the knives and the bowl as follows: push the I-Start button. The machine will begin to work and the bowl will start to turn counterclockwise. If the bowl turns in a clockwise direction, stop the machine immediately and change 2 of the 3 phases at the power source/plug.

Operation

Before operating, clean the machine carefully, following the instructions in the MAINTENANCE section.

Do not overload the bowl; the mixture should not rise above the bowl’s rim. Do not rest mixture containers on the edge of the bowl or on the safety guard as this could cause accidents or mechanical damage. Use extreme caution when adding or removing the mixture; do not put your hands near the knives or reach into the bowl. If necessary, use ice chips to lower the temperature of the mixture. Do not use cubes or blocks of ice as these could damage the knife edge. Never reach into the bowl with your hands or arms while the cutter/chopper is running. Never put your hands under the stainless steel lid. Eliminate any possibility of having your hands, clothing or other personal effects trapped by or dragged under either of the lids or into the machine. This machine is not designed to withstand permanent, uninterrupted use, but rather to run intermittently with pauses to allow for the dissipation of built-up heat, the amount of which will vary depending on the consistency of the mixture.

OPERATING INSTRUCTIONS FOR 2-SPEED ELECTRIC CUTTERS

Start with the machine totally off, that is, with both the main safety switch and the speed control knob in the “0” (stop) position. Close the two lids one after the other (steel, then plastic). Be careful not to trap your hand under either lid in this process. Turn the main safety switch to the “I” (on) position. The digital thermometer display will light up. Turn the speed control knob to position “1” (low). The knives and the bowl will begin to turn. The speed control knob has three positions: “0” (stop), “1” (slow), and “2” (fast). These can be selected as needed at any given moment. To stop the machine completely, turn the speed control knob to the “0” (stop) position. The knives and bowl will stop moving. Do not stop the machine using the main safety switch as this should only be used with the speed control knob in the “0” (stop) position. Wait until the bowl and knives have

stopped completely before opening the knife lid. When nished using the machine, turn it off completely by

turning the main safety switch to the “0” position.

Maintenance

CLEANING

Always turn the machine off before proceeding with its cleaning. To do this, deactivate the auxiliary fuse board switch and turn off the main operating switch. If possible, disconnect the machine from the power source as well. The machine should be cleaned daily, both before and after its use. Given the easy access to all its components, the unit is simple to clean using just warm water and a mild detergent. Never use bleach nor any abrasive cleaners which could damage the stainless steel or other materials. Never use steam or a high pressure jet of water to clean the cutter/chopper; avoid getting water in the interior of the machine, especially through or around any electrical components. After every operating session, use a brush to carefully clean the bowl, the knife shaft, and the interior part of the knife lid, as well as the plastic cover, the hinge of the lid, and the lid holding screws if necessary. Do not put your hands near the cutting edge of the knives without

using adequate protection (gloves made of reinforced metal ber). The knife head can be removed in one

piece (Fig. 5) in order to clean it under running water; take care not to drop the knife head assemblage on the

oor or on your feet. Do not wash the knives in water hotter than 60°C or colder than 10°C. Do not wash the

Maintenance

knives immediately after using the machine since a brusque change in temperature could cause internal micro

ssures or deformations. It is extremely important to keep the surfaces holding the knives and separation rings

clean to avoid build-up of mixture residues. Such a build-up could create areas which bear more pressure than

others, possibly causing micro ssures that could damage or break the knife. To clean the machine manually,

always use appropriate safety equipment (latex gloves, plastic aprons, etc.). Always rinse the machine thoroughly after using any kind of detergent or disinfectant and be sure to follow the manufacturers’ instructions when using cleaning products. We recommend using the following products:

• Neutral detergent/degreaser pH 7. Due to its neutral pH, no special precautions are necessary. Rinse thoroughly.

• Detergent/degreaser for manual cleaning. Use appropriate precautions and safety gear. Rinse thoroughly.

• Alkaline detergent with disinfectant and anti-corrosive components. Use appropriate precautions and safety

gear. Rinse thoroughly.

• Disinfectant based on quaternary ammonium salts. Use appropriate precautions and safety gear. Rinse thoroughly.

Always follow the manufacturer’s recommendations carefully when using these or any other products.

Except for daily cleaning, the only maintenance required by the chopper is the changing of the transmission belts after every 2,500 hours of operation. All mechanical or electrical repairs should be undertaken only by a

qualied specialist with proper training for the work required. After replacing the transmission belt, be sure to

position the turnbuckle roller parallel to the belt, tightening the nut which attaches the roller to its base securely. If the electrical cord becomes damaged, have it replaced immediately with a cord of identical technical characteristics (your local distributor can supply you with one).

DISMANTLING THE CUTTING HEAD

REMOVING THE WHOLE HEAD

In order to proceed with the cleaning or replacement of the cutting head while maintaining the settings of the existing knives, the cutting head can be removed in one piece. Proceed as follows:

• Disconnect the machine by turning off the main switch; for added safety, turn off the isolating switch in the main fuse board and unplug the machine.

• Never touch the knife-edge with your hands. Always use gloves made of metallic netting.

• With the wrenches provided unscrew the cap nut at the end of the knife shaft in a CLOCKWISE direction

(Pg. 13, Fig. 4 - step 1). Pull the entire assembly towards the left until you have separated it from the shaft (Pg. 13, Fig. 5). If necessary, hit the base of the knife holder several times with a plastic mallet to remove it; never hit the knives themselves with any instrument or tool.

To reassemble the cutting head, repeat the dismantling operations in reverse order, taking into account the assembly recommendations listed in the section below.

DISMANTLING THE KNIVES SEPARATELY

In order to remove the knives separately while leaving the knife-head assembly attached to the shaft, proceed as follows:

Maintenance

• Disconnect the machine by turning off the main switch; for added safety, turn off the isolating switch in the main fuse board and unplug the machine.

• Never touch the knife-edge with your hands. Always use gloves made of metallic netting. With the wrenches provided unscrew the cap nut at the end of the knife shaft in a CLOCKWISE direction (Pg. 13, Fig. 4). With the same wrenches, but using two sides of the same width, unscrew (also in a CLOCKWISE

direction) and remove the knife xing nut ring.

• Remove the knives and the compensating rings separately, remembering rst to make a note of their order

and position (Pg. 12, Fig. 2).

To reassemble the knife head, repeat the dismantling operations in reverse order, making sure of the following:

• The xing nut for the knife grouping is not tightened completely until the knives have been turned (with the

help of a bar made of a pliant material) to ensure that the knives do not touch or rub against the bowl or the lid.

• Adjust each knife so that there is a 2-3 mm space between each knife and the bowl (Pg. 12, Fig. 3). For this adjustment we recommend using a space gauge made of a pliant material (cardboard, cork, etc.) to follow the path marked by the end of each knife and a plastic mallet to adjust the knives accordingly.

• For safety reasons, do not try to leave a space of 0 mm between the knives and the bow. This is not recommendable because the strong vibrations which result under certain operating conditions could cause one or more of the knives to make contact with the bowl.

• The knives are equipped with a ange which functions as a knife stop. During installation, this ange

should stay in contact with the knife holder.

• Once the knife-head has been reassembled correctly, tighten both the head and the xing nut for the knife

assembly with the wrenches provided.

SHARPENING THE KNIVES

If the quality of the cutting/chopping should noticeably diminish, the knives should be sharpened by a qualied

professional, paying special attention to maintaining the length and weight of each of the knives in a given group or head. The knives should only be sharpened by an expert specialized in the sharpening of tempered knives. Before sharpening the knives, consider whether the resulting reduction in size will be substantial enough to warrant the installation of completely new knives. In principle, the external knife-edge should not be reduced more than 1 cm from its original size. Once the knives have been sharpened, before reinstalling

them in the machine, a small space should be led from the stop ange located in the hexagonal area (Fig. 3)

to compensate for any possible shortening of the knives. To clean the knife surfaces, use a product with anticorrosive properties. Always store the knives in their packaging; this will help maintain the cutting edge and it will protect them from any accidental bumps or friction. Always transport the knives in their packaging when possible. To adjust or move the knives always use adequate safety measures and equipment.

Troubleshooting

Problem Possible Causes Solution

Machine does not work. Machine is not connected to the

power source. The main switch is in the 0-Stop

position. No voltage in one or more phases. Check the fuses, plug and

Machine is connected to power source but knives do not turn.

Bowl turns in the wrong direction. The phases are reversed. Switch 2 of the 3 phases in the

The stainless steel lid is not closed.

The thermal protective clixon has blown.

Connect the machine to the power source.

Move the switch to the I (on) position.

switches. Close the stainless steel lid.

Let the machine cool down for a few minutes, then switch it back on.

power source connection.

Illustrated Diagrams

Fig. 1

Illustrated Diagrams

Fig. 2 - Different Knives Assembly Systems

Fig. 3 - Knives Adjustment

Illustrated Diagrams

Step 1 Step 2

Fig. 4 - Knives loosening procedure

Fig. 5 - Knives Head Disassembly or Assembly

Fig. 6 - How to move the machine

Parts Breakdown

Model FP-ES-0015 10875 Model FP-ES-0015-T 19256 Model FP-ES-0030 10878

Parts Breakdown

Model FP-ES-0015 10875 Model FP-ES-0015-T 19256 Model FP-ES-0030 10878

Description Position Description Position Description Position

Double Key Knife Disassembling K601 Isolating Electric Box K630 Tube Thermometer Sensor K654

Single Key Knife Disassembling K602 Anti-vibrating Foot K631 Lid/Bowl Friction Bar K655

Bronze Bearing K603 Machine Frame K634 Plastic Body Hinge Lid K656

Lid Lever K604 Bowl Gear Reducer K635 Stainless Steel Lid K657

Lid Lever for Microswitch K605 Plastic Bowl Ring K636 Bowl Screw Cap K658

Lid Safety Microswitch K606 Knives Shaft O-Ring K637 Lid Column Holder K659

Knives Shaft Bearing K609 Knives Shaft Dressing K638 Bronze Bearing K660

Knives Shaft Holder K610 Knives Shaft Bushing Gasket K639 Squared Shaft Lid Folding K661

Ring Bearing Separation K611 Knives Shaft Bushing Gasket K639 Digital Thermometer Display K663

Knives Bushing Gasket K612 Knives Shaft K640 Front Panel Board K664

Knives Shaft Pulley K613 Separator Ring K641 Speed Control Knob (Optional) K671

Belt K614 O-Ring Separator K642 Speed Controller (Optional) K672

Knives Shaft Pulley Washer K615 Bowl Shaft Reducer K642 External Washer K673

Elastic Coupling K616 Bowl Shaft Reducer Pin K644 Internal Washer K674

Safety Ring Pin K617

Motor K618 4 Cuts Knife K646 Holder Turnbuckle K676

Knives Shaft Locking Ring K619

Knives Shaft Ring K620

Motor Holder K621

Separator Motor Pulley K622

Motor Pulley K623 Locking Knives Nut K648

Motor Pulley Washer K624

Fuse K628 Transparent Anti-noise Lid K650

Transformer K629 Bowl K651

Transformer K629 Thermometer Sensor K652 2 Speeds Switch Selector K683

Hexagonal Knives Holder, Counterclockwise thread

Knives Spacer Ring 4 mm (FPES-0015 only)

Knives Spacer Ring 7 mm (FPES-0015 only)

Knives Spacer Ring 5 mm (FPES-0030 only)

Knives Spacer Ring 9 mm (FPES-0030 only)

Nut Blocked Final Knives Shaft Counter-clockwise Thread

K645 External Washer K675

K647 Turnbuckle Pulley Washer K677

K647 Tension Wheel K678

K647 Turnbuckle Pulley Bearing K679

K647 Separation Ring Tensor Bearings K680

Separation Ring Knives Shaft Pulley

K649 3-phase Switch with Disconnector K682

3/1-phase Switch with Disconnector

K681

K682

Electrical Schematics

Model FP-ES-0015-T 19256 Model FP-ES-0030 10878

Model FP-ES-0015 10875

Electrical Schematics

Notes

________________________________________________________________________________________

Warranty Registration

Thank you for purchasing an Omcan product. To register your warranty for this product, complete the information below, tear off the card at

the perforation and then send to the address specied below. You can also register online by visiting:

www.omcan.com/warrantyregistration.html

For mailing in Canada For mailing in the US

OMCAN INC.

PRODUCT WARRANTY REGISTRATION

3115 Pepper Mill Court,

Mississauga, Ontario

Canada, L5L 4X5

PRODUCT WARRANTY REGISTRATION

4450 Witmer Industrial Estates, Unit 4,

Niagara Falls, New York

OMCAN

USA, 14305



Purchaser’s Information

Name: Company Name:

Address:

Telephone:

City: Province or State: Postal or Zip: Email Address:

Country: Type of Company:

Restaurant Bakery Deli

Dealer from which Purchased: Butcher Supermarket Caterer

Dealer City: Dealer Province or State: Institution (specify):

Invoice: Other (specify):

Model Name: Model Number: Serial Number:

Machine Description:

Date of Purchase (MM/DD/YYYY): Date of Installation (MM/DD/YYYY):

Thank you for choosing Omcan

Over the last 65 years, Omcan has grown to become a leading supplier to the food service industry in Canada and the USA. Our success over these many years is directly attributed to our established relationships with all of our valued customers and through providing them with Diverse, Dependable and Proven products. Omcan continues to help our customers remain competitive.

With associates in North America, Europe, Asia, and South America, our global

footprint continues to expand as we hold to the principle that clients benet from

the accessibility and familiarity of our sales team. In 2013 as our geography and brand recognition continued to grow, we changed to one name Omcan Food Machinery.

In over 200,000 sq ft of warehouse space we stock over 2,500 quality food equipment and supplies for the food preparation market.

Omcan Food Machinery FP-ES-0015 Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual