Omcan Food Machinery F 195 Service Manual

GRAVITY SLICERS
F 195 S 220 F250 ES
S 220 AF F 250 E F 250 I F 250 TSV F 275 E F 275 I F 300 E F 300 CL F 300 I F 330 I F 350 I
NOTES FOR THE USER
This manual consists of 28 pages as follows:
Title page with notes for the user (back side not printed); Contents, page 1; Page 2 to page 25 carrying progressive numeration (back of page 25 not printed).
1
CONTENTS
FOREWORD................................................................................................................... 2
SCOPE OF THIS MANUAL........................................................................................ 2
GENERAL INFORMATION ............................................................................................ 2
LIMITS OF USE – SAFETY NORMS ......................................................................... 2
GENERAL SAFETY REGULATIONS ........................................................................ 2
MANUFACTURER'S WARRANTY AND LIABILITY .................................................. 3
PLATES – CONFORMITY MARKS............................................................................ 3
ENVIRONMENTAL CONDITIONS OF USE .............................................................. 3
PACKING ....................................................................................................................... 4
OPENING THE BOX .................................................................................................. 4
TECHNICAL DESCRIPTION AND PROPOSED CONDITIONS OF USE ..................... 5
GENERAL DESCRIPTION......................................................................................... 5
MECHANICAL AND ELECTRICAL SAFETY DEVICES ............................................ 5
WARNING: RESIDUAL RISKS .................................................................................. 5
DIMENSIONS............................................................................................................. 6
MAIN TECHNICAL DATA .......................................................................................... 7
SUPPLIED LITERATURE AND ACCESSORIES ...................................................... 8
PRODUCTS THAT CAN BE SLICED ........................................................................ 8
PRODUCTS THAT MUST NOT BE SLICED: ............................................................ 8
MAIN COMPONENTS I.............................................................................................. 9
MACHINE COMMISSIONING AND FUNCTION TESTS............................................. 11
INSTALLING THE MACHINE................................................................................... 11
ELECTRICAL CONNECTION .................................................................................. 11
COMMANDS ............................................................................................................ 12
USING THE MACHINE ................................................................................................ 13
LOADING THE PRODUCT ON THE TRAY AND SLICING..................................... 13
CLEANING THE SLICER............................................................................................. 14
GENERAL ................................................................................................................ 14
DISASSEMBLING THE MACHINE FOR CLEANING .............................................. 14
REASSEMBLING THE MACHINE ........................................................................... 15
MAINTENANCE ........................................................................................................... 15
GENERAL ................................................................................................................ 15
BLADE SHARPENING ............................................................................................. 15
SHARPENING.......................................................................................................... 16
LUBRICATION ......................................................................................................... 18
ADJUSTING THE MOTOR BELT TENSION ........................................................... 19
TROUBLESHOOTING AND REMEDIES .................................................................... 20
DISMANTLING THE SLICER ...................................................................................... 21
ELECTRICAL DIAGRAM SIG. 97 (versions 195-220-250 E) .................................. 22
ELECTRICAL DIAGRAM 97 FA (for versions 250 I-300 E–275 I) ........................... 23
ELECTRICAL DIAGRAM 97 FA (for versions 300 I – 350 I) ................................... 24
THREE-PHASE ELECTRICAL DIAGRAM 1893 (all versions) ................................ 25
FOREWORD
SCOPE OF THIS MANUAL
This manual contains all the necessary information to install, use and service the gravity slicers for food (please see models in paragraph "Technical Description"). The scope of this document, hereinafter the "manual", is to permit users, and especially end users, to take all the cautions and provisions possible for using this machine safely and for a long time.
GENERAL INFORMATION
LIMITS OF USE – SAFETY NORMS
These machine were designed and built to slice foodstuff in compliance to the norms of the 89/392 - 89/336 Directive and following amendments CE 91/368 ­93/44 - 93/68 CE, EN 1974 directive 89/109.
GENERAL SAFETY REGULATIONS
The slicers must be used only by suitably trained personnel. Furthermore, this personnel must have read this manual carefully.
In particular, please comply to the following instructions
Install the machine according to the instructions contained in the "Installation" section. Do not remove the transparent protections, do not modify nor exclude the mechanical
and electrical safety devices.
Do no use the machine with improvised connections, or provisional or non insulated
cables.
Check the power cable and gland plate on the machine body regularly and when
necessary have them replaced by qualified personnel.
In case of anomalies, defective operation, incorrect movement, unusual noise, etc
stop the machine immediately.
Before cleaning or servicing, disconnect the machine from the mains. Always use scratch-proof and non-slip gloves during cleaning or maintenance. Lay or remove the goods to be sliced on the sliding plate only when the latter is
completely pushed back and the thickness control knob positioned to 0.
To move the carriage tray when slicing, use the handle or the product grip handle. For extraordinary maintenance (to replace the sharpener wheels, the blade, or others)
please contact the manufacturer or qualified and duly authorized personnel.
Avoid running the slicers with no product on it The slicers are equipped with a ventilated motor, except for the F 195 model for which
operating time must not exceed 15 minutes to avoid motor overheating. After a period of rest, operation can be resumed.
WARRANTY: 1 YEAR except for the electrical parts
2
MANUFACTURER'S WARRANTY AND LIABILITY
The manufacturer's warranty covering the good functioning of the machines and their compliance to the service for which they have been designed depends on the correct application of the instructions contained in this manual.
The Manufacturer assumes no liability either direct or indirect deriving from:
Failure to comply with the instructions contained in this manual; Use of the machine by personnel who has not read or fully understood the
content of this manual;
Use not complying to the specific norms currently applicable in the country of
installation;
Unauthorized modifications and/or repairs; Use of non original accessories or spare parts. Exceptional events.
PLATES – CONFORMITY MARKS
The machines have been constructed in compliance with the European Directive 89/392 and subsequent amendments. All the parts making the machine meet the terms of the Directive and the CE marks have been applied to substantiate this compliance. The plate carrying the Manufacturer's data, the machine data and the CE mark are applied onto the machine base under the blade guard tie-rod knob.
This plate must never be removed and must always be legible.
In case of wear or damage, the user must replace it.
ENVIRONMENTAL CONDITIONS OF USE
- Temperature............................................................. from -5 °C to + 40 °C
- Relative humidity ........................................................................ max 95%
3
PACKING
OPENING THE BOX
On reception check packaging integrity, otherwise inform the forwarding agent or the area agent immediately.
To unpack the machine, proceed as follows:
Open the box and remove your copy of the manual of use and maintenance, then
proceed according to the instructions found on that manual;
Lift the machine still wrapped in a transparent polyethylene sheet and extract it from
the box;
Now check the box content and make sure it corresponds to what shown on the
external label.
WARNING:
The packaging components (cardboard, polyethylene, and others) are classified as normal solid urban waste and can therefore be disposed of without difficulty. In any case, for suitable recycling,
we suggest disposing of the products separately (differentiated waste)according to the current norms.
DO NOT DISCARD ANY PACKAGING MATERIALS IN THE ENVIRONMENT!
4
TECHNICAL DESCRIPTION AND PROPOSED CONDITIONS OF USE
GENERAL DESCRIPTION
The machine is essentially made of a base supporting a circular blade mounted in tilted position. This blade is driven by an electrical motor to slice foodstuffs. The machine is equipped with a carriage holding a product tray and sliding on tracks mounted under the base top, parallel to the blade. Slice thickness is adjusted by means of a gauge plate mounted in front of the blade. This plate, against which rests the product to be sliced is moved transversally with respect to the blade by a value corresponding to the desired slice thickness. The product is fed to the machine (towards the gauge plate) by gravity. All the machine components are made of polished and anodically oxidized aluminium alloy, of stainless steel and food grade plastic material. The blade is driven by an electrical motor, transmission is by means of a longitudinally grooved belt. The machine is started and stopped by a control button provided with auxiliary circuit preventing accidental restarts after an outage. Some of the machine models have a user-friendly and safe built-in blade sharpener.
MECHANICAL AND ELECTRICAL SAFETY DEVICES
The following mechanical safety devices were installed:
A series of aluminium and transparent plastic guards on the product carriage.
The following electrical safety devices were installed:
Start/stop button system requiring a voluntary restart of the machine in the
case of an outage or interruption of the power supply.
Safety micro-switch preventing the motor from starting when the blade guard
is removed (not available on the F 195, S 220 and F 250ES machines).
WARNING: RESIDUAL RISKS
Notwithstanding all the possible cautions taken during the design and the construction of the machine, residual risks (cutting) still exist during use or during cleaning or maintenance. Therefore be careful and PAY THE UTMOST ATTENTION to what you are doing. DO NOT use the machine if you are not in perfect psychological and physical conditions. DO NOT ALLOW anyone near the machine when it is in use. ALWAYS wear gloves that can resist cuts or tears when cleaning, lubricating or sharpening the blade. Slice only the products mentioned as sliceable. NEVER try to slice products that have been mentioned as non sliceable.
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DIMENSIONS
F 195 S 220 F250 ES
S 220 AF F 250 E F 250 I F 250 TSV F 275 E F 275 I F 300 E F 300 CL F 300 I F 330 I F 350 I
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MAIN TECHNICAL DATA
separate
Separate
GRAVITY SLICERS
Version
Motor HP Blade Ø mm Rpm Min. slice thickness mm cut: L x H
mm
A mm B mm C mm D mm E mm 315 340 370 440 390 440 440 465 500 465 480 Peso: Kg
Sharpener
VERTICAL SLICERS
Version
Motor HP Blade Ø mm Rpm Slice thickness mm Cut: L x H mm A mm B mm C mm D mm E mm 500 610 610 640 640 Weight: Kg Sharpener
Intermittent service (5 min. pause every 15-20 min. of work) only for F 195. All the other
machines have a ventilated motor. Supply voltage: Please see data plate on the machine base
S220
F195
220AF
0,20 0,25 0,30 0,35 0,30 0,35 0,35 0,50 0,35 0,50 0,50
195 220 250 250 275 275 300 300 300 330 350
300 300 300 300 300 300 300 280 300 280 260
0/15 0/15 0/16 0/16 0/16 0/16 0/16 0/16 0/16 0/16 0/16
160x140 210x160 240x190 260x190 240x190 260x190 260x220 285x230310x220 285x250 325x260
255 280 290 340 290 340 340 410 350 410 415 345 415 440 465 440 465 465 530 570 530 580 360 405 425 480 440 495 495 540 560 550 585 520 580 620 630 620 640 650 770 870 770 890
10 13,5 15,5 21 16,5 22 23 30 27,5 32 36
Built-in
F250E
F250I F275E F275I F300E F300I F300CL F330I F350I
F250ES
Built-in Built-in Built-in Built-in Built-in Built-in Built-in Built-in Built-in
F250TSV F250TCV 0,35 0,50 0,50 0,50 0,50 250 300 330 350 370 300 280 260 260 260 0/16 0/16 0/16 0/16 0/16
260x190 260x200 250x210 300x265 290x275
360 420 420 530 530 460 530 530 650 650 520 550 550 650 650 530 710 710 820 820
24 40 41 45 46 Built-in Built-in. Built-in. Built-in. Built-in.
F300TSV F300TCV
F330TSV E F330TCV E
F350TSV F350TCV
F370TSV F370TCV
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