Omcan Food Machinery 300 TSV Installation Manual

INSTALLATION,
VERTICAL ELECTRIC SLICERS
FAC S.
r.l.
www.slicers.it
-
info@slicers.it
250 TSV 300 TSV 330 TSV 350 TSV 370 TSV
300 TCV 330 TCV 350 TCV 370 TCV
INDUSTRIAL SLICERS SLICERS FOR HOME USE Via Morazzone, 137 - 21044 CAVARIA (VA) - ITALY Tel. +39 0331 212252 - Fax +39 0331 216443
CONTENTS
FOREWORD....................................................................................................................3
SCOPE OF THIS MANUAL ..........................................................................................3
GENERAL INFORMATION ..............................................................................................3
LIMITS OF USE – SAFETY NORMS............................................................................3
GENERAL SAFETY REGULATIONS ...........................................................................3
MANUFACTURER’S WARRANTY AND LIABILITY .....................................................4
PLATES – CONFORMITY MARKS ..............................................................................5
ENVIRONMENTAL CONDITIONS OF USE .................................................................5
PACKING .........................................................................................................................6
OPENING THE BOX ....................................................................................................6
TECHNICAL DESCRIPTION AND PROPOSED CONDITIONS OF USE ........................7
GENERAL DESCRIPTION ...........................................................................................7
MECHANICAL AND ELECTRICAL SAFETY DEVICES ...............................................7
OVERALL DIMENSIONS .............................................................................................8
SUPPLIED LITERATURE AND ACCESSORIES .........................................................9
PRODUCTS THAT CAN BE SLICED ...........................................................................9
PRODUCTS THAT MUST NOT BE SLICED................................................................9
MACHINE COMMISSIONING AND FUNCTION TESTS ............................................... 10
INSTALLING THE MACHINE .....................................................................................11
ELECTRICAL CONNECTION ....................................................................................11
COMMANDS ..............................................................................................................12
FUNCTIONING TEST AND BLADE ROTATION DIRECTION ...................................13
USING THE MACHINE ..................................................................................................14
CLEANING THE SLICER............................................................................................... 20
GENERAL ..................................................................................................................20
DISASSEMBLING THE MACHINE FOR CLEANING.................................................20
REASSEMBLING THE MACHINE..............................................................................25
MAINTENANCE .............................................................................................................27
GENERAL ..................................................................................................................27
BLADE SHARPENING: ..............................................................................................27
LUBRICATION............................................................................................................31
ADJUSTMENT OF MOTOR BELT TENSION ............................................................32
TROUBLESHOOTING AND REMEDIES .......................................................................34
DISMANTLING THE SLICER.........................................................................................35
ELECTRICAL DIAGRAM 97 FA.....................................................................................36
FOREWORD
SCOPE OF THIS MANUAL
This manual contains all the necessary information to install, use and service the slicers for food. The scope of this document, hereinafter the "manual", is to permit users, and especially end users, to take all the cautions and provisions possible for using this machine safely and for a long time.
GENERAL INFORMATION
LIMITS OF USE – SAFETY NORMS These machines were designed and built to slice foodstuff in compliance with the norms of the 89/392 ­89/336 Directive and following amendments CE 91/368 - 93/44 - 93/68 CE, EN 1974 directive 89/109.
GENERAL SAFETY REGULATIONS The slicers must be used only by suitably trained personnel. Furthermore, this personnel must have read this manual carefully
In particular, please comply to the following instructions:
Install the machine according to the instructions contained in the “Installation” section. Do not remove the transparent protections, do not modify nor exclude the mechanical and electrical
safety devices;
Do no use the machine with improvised connections, or provisional or non insulated cables; Check the power cable and gland plate on the machine body regularly and when necessary have them
replaced by qualified personnel
In case of anomalies, defective operation, incorrect movement, unusual noise, etc. stop the machine
immediately;
Before cleaning or servicing, disconnect the machine from the mains.; Always use scratch-proof and non-slip gloves during cleaning or maintenance operations; Lay or remove the goods to be sliced on the sliding plate only when the latter is completely pushed back
and the thickness control knob positioned to ‘0’.
To move the carriage tray when slicing, use the handle or the product grip handle; For extraordinary
maintenance (to replace the sharpener wheels, the blade, or others) please contact the manufacturer or qualified and duly authorized personnel.
Avoid running the slicers with no product on it; The slicers are equipped with a ventilated motor.
WARRANTY: 2 YEARS except for the electrical parts
MANUFACTURER’S WARRANTY AND LIABILITY The manufacturer’s warranty covering the good functioning of the machines and their compliance to the service for which they have been designed depends on the correct application of the instructions contained in this manual.
The Manufacturer assumes no liability either direct or indirect deriving from:
Failure to comply with the instructions contained in this manual;; Use of the machine by personnel who has not read or fully understood the content of this manual; Use not complying to the specific norms currently applicable in the country of installation; Unauthorized modifications and/or repairs; Use of non original accessories or spare parts; Exceptional events.
PLATES – CONFORMITY MARKS The machines have been constructed in compliance with the European Directive 89/392 and subsequent amendments. All the parts making the machine meet the terms of the Directive and the CE marks have been applied to substantiate this compliance. The plate carrying the Manufacturer's data, the machine technical data and the CE marking is applied onto the machine base under the blade guard tie-rod knob.
This plate must never be removed and must always be legible. In case of wear or damage, the user must replace it.
ENVIRONMENTAL CONDITIONS OF USE
- Temperature ...................................................................... from -5 °C to + 40 °C
- Relative humidity ................................................................................ max 95%
PACKING
OPENING THE BOX On reception check packaging integrity, otherwise inform the forwarding agent or the area agent immediately.
To unpack the machine, proceed as follows: Open the box and remove your copy of the manual of use and maintenance, then proceed according to the
instructions found on that manual;
Lift the machine still wrapped in a transparent polyethylene sheet and extract it from the box;  Now check the box content and make sure it corresponds to what shown on the external label.
WARNING: The packaging components (cardboard, polyethylene, and others) are classified as normal solid urban waste and can therefore be disposed of without difficulty. In any case, for suitable recycling, we suggest disposing of the products separately (differentiated waste) according to the current norms.
DO NOT DISCARD ANY PACKAGING MATERIALS IN THE ENVIRONMENT
TECHNICAL DESCRIPTION AND PROPOSED CONDITIONS OF USE
GENERAL DESCRIPTION
The machine is essentially made of a base supporting a circular blade mounted in vertical position. This blade is driven by an electrical motor to slice foodstuffs. The machine is equipped with a carriage holding a product tray and sliding on tracks mounted under the base top, parallel to the blade. Slice thickness is adjusted by means of a gauge plate mounted in front of the blade. This plate, against which rests the product to be sliced is moved transversally with respect to the blade by a value corresponding to the desired slice thickness. The product is fed to the machine (towards the gauge plate) manually. All the machine components are made of polished and anodically oxidized aluminium alloy, of stainless steel and food grade plastic material. The cutting blade is driven by an electrical motor, transmission is by means of a longitudinally grooved belt. The machine is started and stopped by a control button provided with auxiliary circuit preventing accidental restarts after an eventual outage. The machine has a user-friendly and safe built-in blade sharpener.
MECHANICAL AND ELECTRICAL SAFETY DEVICES
The following mechanical safety devices were installed: A series of aluminium and transparent plastic guards on the product carriage. The following electrical safety devices were installed: Start/stop button system requiring a voluntary restart of the machine in the case of an outage or interruption of the power supply.
WARNING: RESIDUAL RISKS Notwithstanding all the possible cautions taken during the design and the construction of the machine, residual
risks (cutting) still exist during use or during cleaning or maintenance. Therefore be careful and PAY THE UTMOST ATTENTION to what you are doing. DO NOT use the machine if you are not in perfect psychological and physical conditions. DO NOT ALLOW anyone near the machine when it is in use. ALWAYS wear gloves that can resist cuts or tears when cleaning, lubricating or sharpening the blade. Slice only the products mentioned as sliceable. NEVER try to slice products that have been mentioned as non sliceable.
OVERALL DIMENSIONS
E
A
C
B
D
SLICER F300TCV F330TCV F350TCV F370TCV Motor (HP) 0,50 0,50 0,50 0,50 Blade (Ø mm) 300 330 350 370 Rpm 280 260 260 260 Slice thickness (mm) 0÷16 0÷16 0÷16 0÷16 Useful cut LxH (mm) 260x200 250x210 300x250 290x260 A (mm) 420 420 530 530 B (mm) 530 530 650 650 C (mm) 550 550 670 650 D (mm) 710 710 790 820 E (mm) 550 550 580 640 Weight (kg) 34 35 43 44 Sharpener built-in Built-in Built-in Built-in
SLICER F250TSV F300TSV F330TSV F350TSV F370TSV Motor (HP) 0,35 0,50 0,50 0,50 0,50 Blade (Ø mm) 250 300 330 350 370 Rpm 300 280 260 260 260 Slice thickness (mm) 0÷16 0÷16 0÷16 0÷16 0÷16 Useful cut LxH (mm) 260x190 260x200 250x210 300x265 290x275 A (mm) 360 420 420 530 530 B (mm) 460 530 530 650 650 C (mm) 520 550 550 650 650 D (mm) 530 710 710 820 820 E (mm) 500 610 610 640 640 Weight (kg) 24 36 37 45 46 Sharpener Built-in built-in Built-in Built-in Built-in
SUPPLIED LITERATURE AND ACCESSORIES
If not otherwise defined at the moment of order, the machines are supplied together with the following:
EU conformity declaration Instructions manual for installation, use and maintenance. Oiler
PRODUCTS THAT CAN BE SLICED
All types of cold cuts (raw, cooked, smoked); Meat without bone (raw or cooked, at a temperature not less than + 3 °C); Cheese cuts (obviously types that can be sliced such as gruyere, fontina, etc.). Vegetables (all types);
PRODUCTS THAT MUST NOT BE SLICED
1. Frozen or deep-frozen food;
2. Food containing bones (meat or fish);
3. Any other non-food product.
1
12
PROTECTION
19
18
11
8
6
9
13
11
13
7
10
19
9
8
6
12
17
16
21
20
20
14
3
18
15
20
3
19
10
18
1
2
15
3
1
9
13
8
6
4
5
7
4
2
5
7
. STARTUP BUTTON
2. STOP BUTTON
3. SLICE THICKNESS CONTROL KNOB
4. ADJUSTABLE FOOT
5. CARRIAGE TRAY SUPPORT
6. BASE
7. PRODUCT TRAY
8. BLADE PLATE
9. PRODUCT GRIP
10. BLADE
11. PRODUCT GRIP HANDLE
. MANUFACTURER IDENTIFICATION
PLATE, MACHINE DATA AND UE MARKS
13. PRODUCT GRIP HAND
14. PRODUCT PROTECTION
15. PRODUCT TRAY HANDLE
16. BLADE PLATE TIE-ROD
17. SUPPLY CORD
18. GAUGE PLATE
19. SHARPENER
20. PRODUCT TRAY
21. SLICES GUARD
MACHINE COMMISSIONING AND FUNCTION TESTS
INSTALLING THE MACHINE
Position the machine on a well levelled, smooth and dry top suitably dimensioned to withstand the machine weight.
ELECTRICAL CONNECTION
Install the machine near a EEC compliant outlet derived from a system meeting the current norms.
The user is responsible for ascertaining that the electrical system is suitably dimensioned and functions correctly (supply line, outlet, distribution panel, differential protecting breaker, grounding).
Before carrying out the connection ascertain that the mains characteristics correspond to those indicated on the machine plate.
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