Omcan PT-CN-1537-M Service Manual

Refrigerated Sandwich Prep Units
Models PT-CN-0686, 1194, 1524, 1778, 0711-M, 1194-M, 1537-M
Items 24265, 24266, 24274, 24267, 27953, 24268, 24275
Instruction Manual
Revised - 11/02/2016
Toll Free: 1-800-465-0234
Fax: 905-607-0234
Email: service@omcan.com
Table of Contents
Model PT-CN-0686 / Model PT-CN-1219 / Model PT-CN-1524
Model PT-CN-1778 / Model PT-CN-0711 / Model PT-CN-1194 / Model PT-CN-1537
Section
General Information
Safety and Warranty
Technical Specications
Installation
Maintenance
Troubleshooting
Controller Instructions
----------------------------------------------------------------------------------------------------- 7 - 8
-------------------------------------------------------------------------------------------------- 8 - 9
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Page
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Parts Breakdown
Electrical Schematics
Warranty Registration
----------------------------------------------------------------------------------------- 14 - 27
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2
General Information
Omcan Manufacturing and Distributing Company Inc., Food Machinery of America, Inc. dba Omcan and Omcan Inc. are not responsible for any harm or injury caused due to any person’s improper or negligent use of this equipment. The product shall only be operated by someone over the age of 18, of
sound mind, and not under the inuence of any drugs or alcohol, who has been trained in the correct operation of this machine, and is wearing authorized, proper safety clothing. Any modication to the machine voids any warranty, and may cause harm to individuals using the machine or in the vicinity of the machine while in operation.
CHECK PACKAGE UPON ARRIVAL
Upon receipt of an Omcan shipment please inspect for external damage. If no damage is evident on the external packaging, open carton to ensure all ordered items are within the box, and there is no concealed damage to the machine. If the package has suffered rough handling, bumps or damage (visible or concealed), please note it on the bill of lading before accepting the delivery and contact Omcan within 24 hours, so we may initiate a claim with the carrier. A detailed report on the extent of the damage caused to the machine must be
lled out within three days, from the delivery date shown in the shipping documents. Omcan has no recourse
for damaged products that were shipped collect or third party.
Before operating any equipment, always read and familiarize yourself with all operation and safety
instructions.
Omcan would like to thank you for purchasing this machine. It’s of the utmost importance to save these instructions for future reference. Also save the original box and packaging for shipping the
equipment if servicing or returning of the machine is required.
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Omcan Fabrication et distribution Companie Limité et Food Machinery d’Amerique, dba Omcan et Omcan Inc. ne sont pas responsables de tout dommage ou blessure causé du fait que toute personne ait utilisé cet équipement de façon irrégulière. Le produit ne doit être exploité que par quelqu’un de
plus de 18 ans, saine d’esprit, et pas sous l’inuence d’une drogue ou d’acohol, qui a été formé pour utiliser cette machine correctement, et est vêtu de vêtements de sécurité approprié. Toute modication
de la machine annule toute garantie, et peut causer un préjudice à des personnes utilisant la machine ou des personnes à proximité de la machine pendant son fonctionnement.
VÉRIFIEZ LE COLIS DÈS RÉCEPTION
Dès réception d’une expédition d’Omcan veuillez inspecter pour dommages externes. Si aucun dommage
n’est visible sur l’emballage externe, ouvrez le carton an de s’assurer que tous les éléments commandés
sont dans la boîte, et il n’y a aucun dommage dissimulé à la machine. Si le colis n’a subi aucune mauvaises manipulations, de bosses ou de dommages (visible ou cachée), notez-le sur le bond de livraison avant
d’accepter la livraison et contactez Omcan dans les 24 heures qui suivent, pour que nous puissions engager
une réclamation auprès du transporteur. Un rapport détaillé sur l’étendue des dommages causés à la machine
doit être rempli dans un délai de trois jours, à compter de la date de livraison indiquée dans les documents d’expédition. Omcan n’a aucun droit de recours pour les produits endommagés qui ont été expédiées ou cueilli
par un tiers transporteur.
3
General Information
Avant d’utiliser n’importe quel équipement, toujours lire et vous familiariser avec toutes les opérations et les consignes de sécurité.
Omcan voudrais vous remercier d’avoir choisi cette machine. Il est primordial de conserver ces
instructions pour une référence ultérieure. Également conservez la boîte originale et l’emballage pour
l’expédition de l’équipement si l’entretien ou le retour de la machine est nécessaire.
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Omcan Empresa De Fabricacion Y Distribucion Inc. Y Maquinaria De Alimentos De America, Inc. dba Omcan y Omcan Inc. no son responsables de ningun daño o perjuicío causado por cualquier persona inadecuada o el uso descuidado de este equipo. El producto solo podra ser operado por una persona
mayor de 18 años, en su sano juicio y no bajo alguna inuencia de droga o alcohol, y que este ha sido entrenado en el correcto funcionamiento de esta máquina, y ésta usando ropa apropiada y autorizada. Cualquier modicación a la máquina anúla la garantía y puede causar daños a las personas usando la
máquina mientras esta en el funcionamiento.
REVISE EL PAQUETE A SU LLEGADA
Tras la recepcion de un envio Omcan favor inspeccionar daños externos. Si no hay daños evidentes en el
empaque exterior, Habra el carton para asegurararse que todos los articulos solicitados ésten dentro de la caja y no encuentre daños ocultos en la máquina. Si el paquete ha sufrido un manejo de poco cuidado, golpes
o daños (visible o oculto) por favor anote en la factura antes de aceptar la entrega y contacte Omcan dentro
de las 24 horas, de modo que podamos iniciar una reclamación con la compañia. Un informe detallado sobre los daños causados a la máquina debe ser llenado en el plazo de tres días, desde la fecha de entrega que se muestra en los documentos de envío. Omcan no tiene ningun recurso por productos dañados que se enviaron
a recoger por terceros.
Antes de utilizar cualquier equipo, siempre lea y familiarizarse con todas las instrucciones de
funcionamiento y seguridad.
Omcan le gustaría darle las gracias por la compra de esta máquina. Es de la mayor importancia para salvar estas instrucciones para futuras consultas. Además, guarda la caja original y el embalaje para el
envío del equipo si servicio técnico o devolución de la máquina que se requiere.
Safety and Warranty
Please pay close attention to the safety notices in this section. Disregarding these notices may lead to serious injury and/or damage to the unit.
ATTENTION
To minimize shock and re hazards, be sure not to overload outlet. Please designate one outlet for your
unit.
4
Safety and Warranty
Do not use extension cords.
Do not put your hands under the unit when the unit is required to be moved.
When the unit is not in use for a long period of time, please unplug the unit from the outlet.
After unplugging the unit, wait at least 10 minutes before re-plugging it. Failure to do so could cause
damage to the compressor.
UNPLUG CORD
To minimize shock and re hazards, please do not plug or unplug the cord with wet hands.
During maintenance and cleaning, please unplug the unit.
PROPER GROUNDING REQUIRED
To minimize shock and re hazards, make sure that the unit is properly grounded.
PROHIBITION
Do not attempt to remove or repair any component unless instructed by factory.
Make sure that the unit is not resting on or against the electrical cord and plug.
To minimize personal injury, do not hang on the doors.
Do not store any ammable and explosive gas or liquids inside the unit.
Do not attempt to alter or tamper with the electrical cord.
1 YEAR PARTS AND LABOUR WARRANTY
Within the warranty period, contact Omcan Inc. at 1-800-465-0234 to schedule an Omcan authorized
service technician to repair the equipment locally.
Unauthorized maintenance will void the warranty. Warranty covers electrical and part failures, not
improper use.
Please see www.omcan.com/warranty.html for complete info.
WARNING:
The packaging components (cardboard, polyethylene, and others) are classied as normal solid urban waste and can therefore be disposed of without difculty.
In any case, for suitable recycling, we suggest disposing of the products separately (differentiated waste) according to the current norms.
DO NOT DISCARD ANY PACKAGING MATERIALS IN THE ENVIRONMENT!
5
Technical Specications
REFRIGERATED PREP TABLES
Model PT-CN-0686 PT-CN-1194 PT-CN-1524 PT-CN-1778 Temperature Range 0°C ~ 10°C / 32°F ~ 50°F
Horsepower 0.52 HP 0.82 HP 0.99 HP
Electrical 110 V / 60 Hz / 1PH Amps 5.3 7.8 8.8 Refrigerant R134a Isolation Material R141B Number of Doors 1 2 3 Number of Shelves 1 2 3 Shelf Capacity 90 lbs. / 40.8 kgs.
Exterior Dimensions
Interior Dimensions
Net Volume 5.65 cu. ft. 9.47 cu. ft. 15.12 cu. ft. 15.55 cu. ft. Weight 176 lbs. / 79.8 kgs. 253 lbs. / 114.8 kgs. 348 lbs. / 157.9 kgs. 386 lbs. / 175.1 kgs. Item Number 24265 24266 24274 24267
27” x 29.5” x 42”
686 x 749 x 1067mm
24” x 23.8” x 23.5”
610 x 605 x 597mm
47” x 29.5” x 42”
1194 x 749 x 1067mm
42.8” x 23.8” x 23.5”
1088 x 605 x 597mm
60” x 30” x 42”
1524 x 762 x 1067mm
56.3” x 23.8” x 23.5”
1429 x 605 x 597mm
70” x 29.5” x 42.3”
1778 x 749 x
1074mm
66.4” x 23.8” x 23.5” 1687 x 605 x
597mm
MEGA REFRIGERATED PREP TABLES
Model PT-CN-0711-M PT-CN-1194-M PT-CN-1537-M Temperature Range 0°C ~ 10°C / 32°F ~ 50°F
Horsepower 0.52 HP 0.82 HP
Electrical 110 V / 60 Hz / 1 PH Amps 5.3 7.8 Refrigerant R134a Isolation Material R141b Number of Doors 1 2 3 Number of Shelves 1 2 Shelf Capacity 90 lbs. / 40.8 kgs.
Exterior Dimensions
Interior Dimensions
Net Volume 5.65 cu. ft. 9.47 cu. ft. 15.12 cu. ft. Weight 198 lbs. / 89.8113 kgs. 298 lbs. / 135.171 kgs. 353 lbs. / 160.118 kgs. Item Number 27953 24268 24275
28” x 34” x 46”
711 x 864 x 1168mm
24” x 23.8” x 23.5”
610 x 605 x 597mm
47” x 34” x 46”
1194 x 864 x 1168mm
42.83” x 23.82” x 23.5” 1088 x 605 x 597mm
60.5” x 34” x 46”
1537 x 864 x 1168mm
56.26” x 23.82” x 23.5” 1429 x 605 x 597mm
6
Installation
IMPORTANT!!!PLEASE READ BEFORE INSTALLATION
If the unit has recently been transported. Please let unit stand still for a minimum of 24 hours before
plugging it in.
Make sure that the unit drops down to desired temperature before loading the unit with product.
Make sure that there is proper ventilation around the unit in the area where it will operate.
Make sure all accessories are installed(i.e. shelves, shelf clips, casters) before plugging the unit in.
Please read through the Operation / Owner’s Manual in its entirety.
CABINET LOCATION GUIDELINES
Install the unit on strong and leveled surfaces.
- Unit may make unpleasant noises if surface is uneven.
- Unit may malfunction if surface is uneven.
Install the unit in an indoor, well-ventilated area.
- Unit performs more efciently in a well-ventilated area.
- For best performance, please maintain clearance of 3” on the back of the unit.
- Outdoor use may cause decreased efciency and damage to the unit.
Avoid installation in a high humidity and/or dusty area.
- Humidity could cause unit to rust and decrease efciency of the unit.
- Dust collected on condenser coil will cause unit to malfunction. Clean the condenser at least once a month with a brush or clean cloth.
- Malfunction due to dirty condenser will void warranty.
Select a location away from heat and moisture-generating equipment.
- High ambient temperature will cause the compressor to overwork, leading to higher energy bills and
gradual breakdown of the unit.
- Malfunction due to high ambient temperature will void warranty.
ELECTRICAL
Please ensure that the required voltage of the compressor is being supplied at all times. Low or high voltage
can detrimentally affect the refrigeration unit. All units should be plugged into a grounded and properly-sized
electrical outlet with appropriate overcurrent protection. Please refer to the electrical requirement on the nameplate of the unit. Please make sure that your unit has its own dedicated outlet. Do not use an extension
cord.
TEMPERATURE CONTROLS
The temperature controls are factory-set to maintain an average temperature of 38°F in refrigeration. To maintain a different temperature, adjust it on the temperature controller–see manual of temperature controller.
CAUTION
Setting the temperature control to the coldest setting may cause the evaporator coil to freeze and ice up. This
7
Installation
will eventually result in a warmer cabinet temperature.
LOADING PRODUCT
Shelves have been factory-installed for your convenience. Before loading shelves, please be sure that all shelf clips are completely fastened in their correct locations. It is important that all shelves rest completely level
before stocking your cabinet with product. In order to maintain correct air ow inside the unit, please be sure
to leave two to four(2 to 4) inches of space between the back wall and stored product. Blocking the evaporator fans will result in a warmer cabinet temperature, and ultimately compressor failure.
DEFROST SYSTEMS
Refrigerator coils are kept below the freezing point(32°F). During compressor down-time, the evaporator fan continues to circulate air through the evaporator coil. This air circulation raises the coil temperature above the freezing point, melting any accumulated frost. Run-off water is drained into the evaporator pan and evaporated. Freezer coils are defrosted electrically. Automatic defrost timers are built-in to the refrigeration system and may not be adjusted. The defrost timers automatically initiate at pre-set intervals and for a pre-determined duration.
PLEASE NOTE: Excessive door opening should be avoided in order to maintain cabinet temperature and to eliminate the possibility of coil freeze-up.
LOADING FOOD PANS
Pizza prep units and sandwich prep units are designed to function with all pans in place, even if some pans are to be left empty. For maximum food freshness, Fill the pans only with an amount that can be used in a specic
usage period. During non-use, please close the insulated lid cover.
Maintenance
CLEANING THE CONDENSER COIL
For efcient operation, it is important that the condenser surface be kept free of dust, dirt, and lint.
We recommend cleaning the condenser coil and ns at least once per month.
Clean with a commercial condenser coil cleaner, available from any kitchen equipment retailer. Brush the condenser ns from top to bottom, not side to side.
After cleaning, straighten any bent condenser ns with a n comb.
CLEANING THE FAN BLADE AND MOTOR
If necessary, clean the fan blades and motor with a soft cloth, If it is necessary to wash the fan blades, cover the fan motor to prevent moisture damage.
8
Maintenance
CLEANING THE INTERIOR OF UNIT
When cleaning the cabinet interior, use a solvent of warm water and mild soap.
Do not use steel wool, caustic soap, abrasive cleaners, or bleach that may damage the stainless steel
surface.
Wash door gaskets on a regular basis, preferably weekly. Simply remove door gasket from the frame of the door, soak in warm water and soap for thirty (30) minutes, dry with soft cloth, and replace.
Check door gaskets for proper seal after they are replaced.
Periodically remove the shelves and pilasters from the unit and clean them with mild soap and warm water. To remove the pilasters, rst remove the shelves and shelf brackets. Then, simply lift the pilaster up and
out.
WARNING
Disconnect power cord before cleaning any parts of the unit.
Troubleshooting
Before requesting any service on your unit, please check the following points. Please note that this
guide serve only as a reference for solutions to common problems.
SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION
Compressor not running. Fuse blown or circuit breaker
tripped.
Power cord unplugged.
Thermostat set too high.
Cabinet in defrost cycle.
Replace fuse or reset circuit
breaker.
Plug in power cord.
Set thermostat to lower
Temperature.
Wait for defrost cycle to nish.
9
Troubleshooting
Condensing unit runs for long periods of time.
Cabinet is noisy. Loose part(s).
Cabinet Temperature Is too warm. Thermostat set too warm.
Excessive amount of warm product Placed in cabinet.
Prolonged door opening or
door ajar.
Door gasket(s) not sealing properly.
Dirty condenser coil.
Evaporator coil iced over.
Tubing vibration.
Blocking air ow.
Excessive amount of warm product Placed in cabinet.
Fuse blown or circuit breaker
tripped.
Dirty condenser coil.
Prolonged door opening or
door ajar.
Evaporator coil iced over.
Allow adequate time for Product to cool down.
Ensure doors are closed when
not in use. Avoid opening doors for long periods of time.
Ensure gaskets are snapped in Completely. Remove gasket and Wash with soap and water.
Check condition of gasket and replace if necessary.
Clean the condenser coil.
Unplug unit and allow coil to
defrost. Make sure thermostat is not set too cold. Ensure that door gasket(s) are sealing properly.
Locate and tighten loose
part(s).
Ensure tubing is free from contact with other tubing or components.
Set thermostat to lower Temperature.
Re-arrange product to allow for Proper air ow. Make sure
there Is at least four inches of clearance from evaporator.
Allow adequate time for
product to cool down.
Replace fuse or reset circuit breaker.
Clean the condenser coil.
Ensure doors are closed when
not in use. Avoid opening doors for long periods of time. (see above)
For service call 1-800-465-0234.
10
Controller Instructions
Digital controller model: PJEZ for cooler
Display and functions
During normal operation, the controller displays the value of the probe set using parameter/4(=1 ambient
probe, default, = 2 second probe, = 3 third probe).In addition, the display has LEDs that indicate the activation
of the control functions (see Table 1),while the 3 buttons can be used to activate/deactivate some of the functions(see Table 2).
LED’s and Associated Functions (Table 1)
Icon Function Normal Operation Start Up
ON OFF Blink Compressor On Off Request ON Fan On Off Request ON Defrost On Off Request ON Aux Output On Output Off - ON Alarm All No Alarm - ON Clock RTC tted and enabled, at
least 1 time band set
RTC not tted or disabled, not
even 1 time band set
- ON if RTC
tted
11
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