Omcan PM-IT-0030-R Service Manual

Ravioli Machine

Model PM-IT-0030-R

Item 46296

Instruction Manual

Revised - 11/14/2019

Toll Free: 1-800-465-0234

Fax: 905-607-0234

Email: service@omcan.com

www.omcan.com

Table of Contents

Model PM-IT-0030-R

Section

General Information

Safety and Warranty

Technical Specications

Installation

Operation

Maintenance

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Page

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Figure Drawing

Parts Breakdown

Electrical Schematics

Notes

Warranty Registration

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2

General Information

Omcan Manufacturing and Distributing Company Inc., Food Machinery of America, Inc. dba Omcan and Omcan Inc. are not responsible for any harm or injury caused due to any person’s improper or negligent use of this equipment. The product shall only be operated by someone over the age of 18, of

sound mind, and not under the inuence of any drugs or alcohol, who has been trained in the correct operation of this machine, and is wearing authorized, proper safety clothing. Any modication to the machine voids any warranty, and may cause harm to individuals using the machine or in the vicinity of the machine while in operation.

CHECK PACKAGE UPON ARRIVAL

Upon receipt of an Omcan shipment please inspect for external damage. If no damage is evident on the external packaging, open carton to ensure all ordered items are within the box, and there is no concealed

damage to the machine. If the package has su󰀨ered rough handling, bumps or damage (visible or concealed),

please note it on the bill of lading before accepting the delivery and contact Omcan within 24 hours, so we may initiate a claim with the carrier. A detailed report on the extent of the damage caused to the machine must be

lled out within three days, from the delivery date shown in the shipping documents. Omcan has no recourse

for damaged products that were shipped collect or third party.

Before operating any equipment, always read and familiarize yourself with all operation and safety

instructions.

Omcan would like to thank you for purchasing this machine. It’s of the utmost importance to save these instructions for future reference. Also save the original box and packaging for shipping the

equipment if servicing or returning of the machine is required.

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Omcan Fabrication et distribution Companie Limité et Food Machinery d’Amerique, dba Omcan et Omcan Inc. ne sont pas responsables de tout dommage ou blessure causé du fait que toute personne ait utilisé cet équipement de façon irrégulière. Le produit ne doit être exploité que par quelqu’un de

plus de 18 ans, saine d’esprit, et pas sous l’inuence d’une drogue ou d’acohol, qui a été formé pour utiliser cette machine correctement, et est vêtu de vêtements de sécurité approprié. Toute modication

de la machine annule toute garantie, et peut causer un préjudice à des personnes utilisant la machine ou des personnes à proximité de la machine pendant son fonctionnement.

VÉRIFIEZ LE COLIS DÈS RÉCEPTION

Dès réception d’une expédition d’Omcan veuillez inspecter pour dommages externes. Si aucun dommage

n’est visible sur l’emballage externe, ouvrez le carton an de s’assurer que tous les éléments commandés

sont dans la boîte, et il n’y a aucun dommage dissimulé à la machine. Si le colis n’a subi aucune mauvaises

manipulations, de bosses ou de dommages (visible ou cachée), notez-le sur le bond de livraison avant d’accepter la livraison et contactez Omcan dans les 24 heures qui suivent, pour que nous puissions engager

une réclamation auprès du transporteur. Un rapport détaillé sur l’étendue des dommages causés à la machine

doit être rempli dans un délai de trois jours, à compter de la date de livraison indiquée dans les documents d’expédition. Omcan n’a aucun droit de recours pour les produits endommagés qui ont été expédiées ou cueilli

par un tiers transporteur.

3

General Information

Avant d’utiliser n’importe quel équipement, toujours lire et vous familiariser avec toutes les opérations et les consignes de sécurité.

Omcan voudrais vous remercier d’avoir choisi cette machine. Il est primordial de conserver ces

instructions pour une référence ultérieure. Également conservez la boîte originale et l’emballage pour

l’expédition de l’équipement si l’entretien ou le retour de la machine est nécessaire.

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Omcan Empresa De Fabricacion Y Distribucion Inc. Y Maquinaria De Alimentos De America, Inc. dba Omcan y Omcan Inc. no son responsables de ningun daño o perjuicío causado por cualquier persona inadecuada o el uso descuidado de este equipo. El producto solo podra ser operado por una persona

mayor de 18 años, en su sano juicio y no bajo alguna inuencia de droga o alcohol, y que este ha sido entrenado en el correcto funcionamiento de esta máquina, y ésta usando ropa apropiada y autorizada. Cualquier modicación a la máquina anúla la garantía y puede causar daños a las personas usando la

máquina mientras esta en el funcionamiento.

REVISE EL PAQUETE A SU LLEGADA

Tras la recepcion de un envio Omcan favor inspeccionar daños externos. Si no hay daños evidentes en el

empaque exterior, Habra el carton para asegurararse que todos los articulos solicitados ésten dentro de la caja y no encuentre daños ocultos en la máquina. Si el paquete ha sufrido un manejo de poco cuidado, golpes o daños (visible o oculto) por favor anote en la factura antes de aceptar la entrega y contacte Omcan dentro de las 24 horas, de modo que podamos iniciar una reclamación con la compañia. Un informe detallado sobre los daños causados a la máquina debe ser llenado en el plazo de tres días, desde la fecha de entrega que se muestra en los documentos de envío. Omcan no tiene ningun recurso por productos dañados que se enviaron

a recoger por terceros.

Antes de utilizar cualquier equipo, siempre lea y familiarizarse con todas las instrucciones de

funcionamiento y seguridad.

Omcan le gustaría darle las gracias por la compra de esta máquina. Es de la mayor importancia para salvar estas instrucciones para futuras consultas. Además, guarda la caja original y el embalaje para el

envío del equipo si servicio técnico o devolución de la máquina que se requiere.

Safety and Warranty

THE PRODUCER AND RETAILER DECLINE ANY RESPONSIBILITY FOR ANY DAMAGE TO PEOPLE OR THINGS FROM FAULTY INSTALLATION, USE OF ELECTRIC TENSION THAT DOES NOT CONFORM TO THAT INDICATED ON THE IDENTIFICATION PLATE PLACED ON THE BACK OF THE MACHINE, REMOVAL OF THE PROTECTION, USE OF THE MACHINE THAT DOES NOT CONFORM TO WHAT IS INDICATED IN THE MANUAL OR FROM THE TAMPERING WITH THE SAFETY DEVICES.

4

Safety and Warranty

1 YEAR PARTS AND LABOUR WARRANTY

Within the warranty period, contact Omcan Inc. at 1-800-465-0234 to schedule an Omcan authorized

service technician to repair the equipment locally.

Unauthorized maintenance will void the warranty. Warranty covers part failures, not improper use.

Please see https://omcan.com/disclaimer for complete info.

WARNING:

The packaging components are classied as normal solid urban waste and can therefore be disposed of without di󰀩culty.

In any case, for suitable recycling, we suggest disposing of the products separately (di󰀨erentiated waste) according to the current norms.

DO NOT DISCARD ANY PACKAGING MATERIALS IN THE ENVIRONMENT!

Technical Specications

Model PM-IT-0030-R Power 0.25 kW

Width of Pasta Sheet 4” / 100mm

Thickness of Pasta Sheet 0.1” / 2mm Rolling Pin Size Ø1.2” x 8.9” / Ø30 x 227mm

Maximum Output per Hour 44-55 lbs. / 20-25 kgs. Overall Dimensions 17.7” x 18.8” x 29” / 450 x 480 x 740mm Weight 99.2 lbs. / 45 kgs. Item Number 46296

5

Installation

• Remove the packaging of the machine and assemble the trolley – Fig. A.

• Position the machine on the trolley, lifting it at the four lower corners.

• Remove the accessories of the machine, put under the smooth (1) – Fig. B.

• Fix the two brackets (3), insert the lexan smoothes (4) in the proper guides; the lean the rollers (2) in the

brackets – Fig. C.

• Verify that the characteristics of the electric power available are compatible with that of the machine, as

given on the identication plate on the back of the same.

• Connect the machine to a power point of the correct power, which is grounded and has a di󰀨erential switch.

STARTING OFF

• Turn the lever (5) 90° to the right and acting on the handle (6) lift the piston (7) to set the cylinder (8) free

and to extract it – Fig. D.

• Remove the distributor (9) and the rollers (2) – Fig. E.

• Clean with care all the removed accessories.

CAUTION: the machine will run only if the safety microswitch is serviceable and perfectly positioned.

Operation

PRODUCTION OF SHEETS

The sheet that must be rolled up on the rollers may be prepared either with a sheeter or with a press couplet with the proper die. The sheet must be about 3 mm thick and 100 mm wide. In the below picture, you can see the manual system to roll up the sheet on the rollers made with a press.

6

Operation

There is also the possibility to prepare the rollers of sheet using the special automatic dough roller that we can

supply as an accessory to couple with the press (Item 46297) – see the picture below.

STUFFING

The stu󰀩ng must be soft and passed through a mincing machine, so that it does not show laments (if you use vegetables) or lumps (if you use meat), that could clog the holes of the distributor, preventing the perfect lling of the ravioli. We advise the use of eggs in the preparation of stu󰀩ng, because the albumen helps the sealing of ravioli. The stu󰀩ng must never be fatty or greasy as the ravioli will not seal.

PRODUCTION OF THE RAVIOLI

• Insert the distributor (9) – Fig. E.

• Fill the cylinder (8) and put it in the machine after pressing the stu󰀩ng with the st – Fig. F.

• Lean the rollers (2) with a su󰀩cient quantity of sheet on the brackets (3).

• Unroll the pasta sheets just to t them between the two thinning cylinders – Fig. G.

• Start the machine pressing the START push-button; when the rst ravioli come out, stop the machine by

pressing the STOP push-button.

• During this phase the lever (6) – Fig. D – must be turned 180°.

• Turn the handle (6) till the piston (7) enters in the cylinder (8), then put the lever (5) in the position of

hooking – Fig. D.

• Go on turning the handle (6) till you see through the little window of the carter (10) the stu󰀩ng coming out

from the holes of the distributor – Fig. I.

• Now start the machine, pushing the START push-button to begin the production of the ravioli.

• Acting on the knob (11), you can vary the quantity of stu󰀩ng that you can control on the scale (12) – Fig. L.

WARNING: We advise to start the production of the ravioli with the quantity of stu󰀩ng on the value 2 of

the scale and then, if desired, to increase the quantity.

7

Operation

Note that if you open the lexan door (13) – Fig. L – the machine, for security reasons, stops; so pay attention

to close it perfectly so that you give the security switch. During the production be sure to have always pasta

sheet on the rollers, because if the stu󰀩ng goes on coming out, it could dirty the mould. When the piston (7) of stu󰀩ng reaches the bottom of the cylinder (8) – Fig. D – the machine automatically stops; you must set the cylinder free and ll it again with stu󰀩ng. At the end of the production, you must nish the remaining pasta sheet starting the machine with the lever (5) in the position of unhooking – Fig. H.

CHANGING THE MOULD

Remove the carter (10) – Fig. I – and extract the mould (14) – Fig. M – pulling it towards you by the handle.

WARNING: Handle the mould with care, because eventual pushes may damage it, a󰀨ecting production.

Each mould must be coupled with the proper distributor. To insert a new mould, you must push it letting it to run in the proper guides, till the coupling of the gears. If you nd it di󰀩cult, you can start the machine pressing the MAN push-button and going on pushing the mould till the coupling of gears. Place the distributor of the mould and close the carter (10) – Fig. I.

Maintenance

CLEANING

After use, clean perfectly the distributor (9) – Fig. E – and the container (8) – Fig. D – after dismounting them. Also clean the piston (7) – Fig. D – with a damp cloth.

WARNING: While the machine is working, do not make any operation of cleaning and above all do not draw object of any kind to the thinning cylinders (clothes, knives, spatulas, etc.).

If you need to clean the mould, do so only after extracting it from the machine and with a small brush and a little damp cloth.

REFERENCE

Item Number Model Number Description Manufacturer Model Number

46296 PM-IT-0030-R Ravioli Machine 55 lbs. / 25 kgs. RV 30

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Figure Drawings

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Figure Drawings

10

Figure Drawings

11

Parts Breakdown

Model PM-IT-0030-R 46296 Mechanical Group

12

Parts Breakdown

Model PM-IT-0030-R 46296 Calibrating Rollers Group

13

Parts Breakdown

Model PM-IT-0030-R 46296 Head Group

14

Parts Breakdown

Model PM-IT-0030-R 46296 Body Machine

15

Parts Breakdown

Model PM-IT-0030-R 46296 Die Group

16

Parts Breakdown

Model PM-IT-0030-R 46296

Item No. Description Position Item No. Description Position Item No. Description Position

AB852 Key 6x6x30 for RV 30 31 AB882 Spring for RV 30 18589 AB927 Sheet Roller Support for RV 30 18697

AB818 Electric Connection for RV 30 470 AB883 Handle Shaft Right Support for RV 30 18590 AB896 Rack Brake for RV 30 18699

AB940 Washer for RV 30 984 AB884 Handle Shaft Left Support for RV 30 18591 AB833 Silicone Spring for RV 30 18721

AB941 Key 6x6x10 for RV 30 1017 AB912 Head Group Bar for RV 30 18592 AB834 Support Washer for RV 30 18728

AB819 Key 5x5x10 for RV 30 1428 AB885 Main Plate for RV 30 18593 AB835 Calibrating Rollers Bush for RV 30 18729

AB904 6000 2R-S Bearing for RV 30 2081 AB886 Filling Disengage Plate for RV 30 18594 AB836 Bush 15x20x20 for RV 30 18730

AB905 M8 Foot for RV 30 4005 AB913 Filling Cylinder for RV 30 18598 AB837 Bush 18x23x15 for RV 30 18731

AB874 Filling Disengage Spring for RV 30 8066 AB914 External Support Plate Spacer for RV 30 18600 AB838 Bush 20x25x18 for RV 30 18732

AB820 Gear Support for RV 30 18533 AB915 Filling Cam Spacer for RV 30 18601 AB928 External Support Plate Bush for RV 30 18733

AB821 Left Side for RV 30 18535 AB916 Cam Washer for RV 30 18602 AB949 Sliding Bush for RV 30 18734

AB822 Motor Shaft for RV 30 18540 AB917 Brass Cam Spacer for RV 30 18603 AB950 Fixed Bush for RV 30 18735

AB823 Chain Bush for RV 30 18541 AB918 Swinging Lever Spacer for RV 30 18604 AB867 Safety Switch Cam for RV 30 18745

AB824 M2 Z20 Die Group Gear for RV 30 18542 AB919 Swinging Lever Washer for RV 30 18605 AB839 Adjustable Bush for RV 30 18746

AB825 3/8" Z17 Sprocket Wheel for RV 30 18543 AB920 Rotation Support Washer for RV 30 18606 AB840 N.2 Spacer for RV 30 18749

AB826 3/8" Z17 Sprocket Wheel for RV 30 18544 AB887 Spring Washer for RV 30 18607 AB868 M2 Z15 Gear for RV 30 18752

AB827

AB828 M2 Z23 Gear for RV 30 18547 AB921 Filling Block Lever Left Spacer for RV 30 18611 AB929 Ravioli Chute for RV 30 18803

AB942 M2 Z29 Gear for RV 30 18549 AB922

AB853 M2 Z15 Motor Gear for RV 30 18551 AB888 Rack Bush for RV 30 18613 AB869 Key 5x5x15 for RV 30 18861

AB906 Filling Cam for RV 30 18552 AB923 Rotation Support for RV 30 18614 AB930 Return Spring for RV 30 18862

AB907 Filling Dispenser for RV 30 18555 AB924 Filling Block Lever for RV 30 18615 AB931 Pushing Block Lever Spring for RV 30 18863

AB875 Handle Washer for RV 30 18556 AB925 Pushing Block Lever for RV 30 18616 AB897 Disengage External Spring for RV 30 18864

AB876 Handle Washer for RV 30 18557 AB889 Filling Plate for RV 30 18617 AB898 Disengage Internal Spring for RV 30 18869

AB877 Piston Shaft M2 Z12 for RV 30 18558 AB890 Filling Plate Support for RV 30 18618 AB843 Switch Spring for RV 30 18872

AB878 Rack for RV 30 18559 AB891 Filling Handle for RV 30 18619 AB844 Switch Spring Support for RV 30 18873

AB879 M2 Z39 Gear for RV 30 18566 AB863 Front Panel Shaft for RV 30 18620 AB845 Switch Bush for RV 30 18874

AB829 Main Side for RV 30 18570 AB892 Rotating Handle M6 for RV 30 18622 AB846 Switch Washer for RV 30 18875

AB854 Filling Side for RV 30 18571 AB864 Knob M6x16 for RV 30 18624 AB870 Scraper Bar for RV 30 18879

AB855 Filling Regulation Block for RV 30 18572 AB926 Filling Gear for RV 30 18625 AB899 Long Bush for RV 30 18880

AB856 Filling Outlet Support for RV 30 18573 AB943 Right Side for RV 30 18626 AB932 Filling Cam Bush for RV 30 18881

AB908 External Support Plate for RV 30 18574 AB944 Support Roller for RV 30 18627 AB933 Die Group Fixing for RV 30 18882

AB857 First Calibrating Roller for RV 30 18575 AB945 Molder Roller for RV 30 18628 AB951 Frontal Plate for RV 30 18897

AB858 Driven Calibrating Roller for RV 30 18576 AB946 Spacer for RV 30 18629 AB952 Molder Roller Scraper for RV 30 18898

AB859 Adjustable Calibrating Roller for RV 30 18577 AB947 Support Roller Scraper for RV 30 18631 AB871 Filling Indication Screw for RV 30 18899

AB830 Spacer for RV 30 18578 AB893 Rack Brake Spring for RV 30 18634 AB934 Back Panel for RV 30 18900

AB860 Rollers Pillow for RV 30 18579 AB948 Left Side for RV 30 18635 AB847 Disengage Lever for RV 30 18901

AB909 Swinging Lever for RV 30 18580 AB894 Support Pivot for RV 30 18637 AB935 Frontal Panel for RV 30 18902

AB910 Pushing Lever for RV 30 18581 AB895 Stuff Cylinder Pivot for RV 30 18638 AB936 Lateral Panel for RV 30 18903

AB880 Short Bush for RV 30 18583 AB865 Front Panel for RV 30 18639 AB937 Top Panel for RV 30 18904

AB861 Scraper for RV 30 18586 AB831 Motor Shaft Spacer for RV 30 18641 AB872 Filling Regulation Plate for RV 30 18911

AB911 Pushing Lever Bush for RV 30 18587 AB832 Die Group Motor Shaft for RV 30 18642 AB938 Support Leg for RV 30 18912

AB881 Filling Disengage Bar for RV 30 18588 AB866 Filling Regulation Screw for RV 30 18692 AB873 Safety Switch for RV 30 20595

M2 Z26 Calibrating Rollers Gear for RV 30

18546 AB862 Spacer for RV 30 18608 AB841 N.3 Spacer for RV 30 18801

Filling Block Lever Right Spacer for RV 30

18612 AB842 Metal Ring for RV 30 18808

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Parts Breakdown

Model PM-IT-0030-R 46296

Item No. Description Position Item No. Description Position Item No. Description Position

AB939 M10 Knob for RV 30 30002 AB901 Stainless Steel M6 Nut for RV 30 VT413 AB850 M4x20 Stainless Steel Screw for RV 30 VT595

AB848 M8 Stainless Steel Nut for RV 30 VT204 AB902 Stainless Steel M6x25 Screw for RV 30 VT540 AB851 M8x25 Stainless Steel Screw for RV 30 VT651

AB900 Stainless Steel M6 Washer for RV 30 VT406 AB849 ZN M6x80 Screw for RV 30 VT586 AB903 6x30 Pin for RV 30 VT658

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Model PM-IT-0030-R 46296

Electrical Schematics

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Notes

________________________________________________________________________________________

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Notes

________________________________________________________________________________________

21

Notes

________________________________________________________________________________________

22

Warranty Registration

Thank you for purchasing an Omcan product. To register your warranty for this product, complete the information below, tear o󰀨 the card at the perforation and then send to the address specied below. You can also register online by visiting:

Merci d’avoir acheté un produit Omcan. Pour enregistrer votre garantie pour ce produit, complétez les informations ci-dessous, détachez la carte au niveau de la perforation, puis l’envoyer à l’adresse spécié ci-dessous. Vous pouvez également vous inscrire en ligne en visitant:

Gracias por comprar un producto Omcan usted. Para registrar su garantía para este producto, complete la información a continuación, cortar la tarjeta en la perforación y luego enviarlo a la dirección indicada a continuación. También puede registrarse en línea en:

https://omcan.com/warranty-registration/

For mailing in Canada

Pour postale au Canada

Por correo en Canadá

OMCAN

PRODUCT WARRANTY REGISTRATION

3115 Pepper Mill Court,

Mississauga, Ontario

Canada, L5L 4X5

PRODUCT WARRANTY REGISTRATION

4450 Witmer Industrial Estates, Unit 4,

For mailing in the US

Pour di󰀨usion aux États-Unis

Por correo en los EE.UU.

OMCAN

Niagara Falls, New York

USA, 14305

or email to: service@omcan.com



Purchaser’s Information

Name: Company Name:

Address:

Telephone:

City: Province or State: Postal or Zip: Email Address:

Country: Type of Company:

Restaurant Bakery Deli

Dealer from which Purchased: Butcher Supermarket Caterer

Dealer City: Dealer Province or State: Institution (specify):

Invoice: Other (specify):

Model Name: Model Number: Serial Number:

Machine Description:

Date of Purchase (MM/DD/YYYY): Date of Installation (MM/DD/YYYY):

Would you like to extend the warranty? Yes No

Thank you for choosing Omcan | Merci d’avoir choisi Omcan | Gracias por elegir Omcan

23

Since 1951 Omcan has grown to become a leading distributor of equipment and supplies to the North American food service industry. Our success over these many years can be attributed to our commitment to strengthen and develop new and existing relationships with our valued customers and manufacturers. Today with partners in North America, Europe, Asia and South America, we continually work to improve

and grow the company. We strive to offer customers exceptional value through our qualied local sales

and service representatives who provide convenient access to over 5,000 globally sourced products.

Depuis 1951 Omcan a grandi pour devenir un des “leaders” de la distribution des équipements et matériel pour l’industrie des services alimentaires en Amérique du Nord. Notre succès au cours de ces nombreuses années peut être attribué à notre engagement à renforcer et à développer de nouvelles et existantes relations avec nos clients et les fabricants de valeur. Aujourd’hui avec des partenaires en Amérique du Nord, Europe, Asie et Amérique du Sud, nous travaillons continuellement à améliorer et développer l’entreprise. Nous nous efforçons d’offrir à nos clients une valeur exceptionnelle grâce à

nos ventes locales qualiées et des représentants de service qui offrent un accès facile à plus de 5000

produits provenant du monde entier.

Desde 1951 Omcan ha crecido hasta convertirse en un líder en la distribución de equipos y suministros de alimentos en América del Norte industria de servicios. Nuestro éxito en estos años se puede atribuir a nuestro compromiso de fortalecer y desarrollar nuevas relaciones existentes con nuestros valiosos clientes y fabricantes. Hoy con socios de América del Norte, Europa, Asia y América del Sur, que trabajan continuamente para mejorar y crecer la empresa. Nos esforzamos por ofrecer a nuestros clientes valor excepcional a través de nuestro local de ventas y representantes de los servicios que proporcionan un fácil acceso a más de 5,000 productos con origen a nivel mundial.

Omcan PM-IT-0030-R Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual