Omcan PE-IT-0038-D Service Manual

Pizza Ovens
Models PE-IT-0019-S, 0038-D
Items 40635, 40636
Instruction Manual
Revised - 12/13/2019
Toll Free: 1-800-465-0234
Fax: 905-607-0234
Email: service@omcan.com
Table of Contents
Model PE-IT-0019-S / Model PE-IT-0038-D
Section
General Information
Safety and Warranty
Technical Specications
Installation
Operation
Maintenance
Troubleshooting
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Page
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Parts Breakdown
Electrical Schematics
Notes
Warranty Registration
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2
General Information
Omcan Manufacturing and Distributing Company Inc., Food Machinery of America, Inc. dba Omcan and Omcan Inc. are not responsible for any harm or injury caused due to any person’s improper or negligent use of this equipment. The product shall only be operated by someone over the age of 18, of
sound mind, and not under the inuence of any drugs or alcohol, who has been trained in the correct operation of this machine, and is wearing authorized, proper safety clothing. Any modication to the machine voids any warranty, and may cause harm to individuals using the machine or in the vicinity of the machine while in operation.
CHECK PACKAGE UPON ARRIVAL
Upon receipt of an Omcan shipment please inspect for external damage. If no damage is evident on the external packaging, open carton to ensure all ordered items are within the box, and there is no concealed damage to the machine. If the package has suffered rough handling, bumps or damage (visible or concealed), please note it on the bill of lading before accepting the delivery and contact Omcan within 24 hours, so we may initiate a claim with the carrier. A detailed report on the extent of the damage caused to the machine must be
lled out within three days, from the delivery date shown in the shipping documents. Omcan has no recourse
for damaged products that were shipped collect or third party.
Before operating any equipment, always read and familiarize yourself with all operation and safety
instructions.
Omcan would like to thank you for purchasing this machine. It’s of the utmost importance to save these instructions for future reference. Also save the original box and packaging for shipping the
equipment if servicing or returning of the machine is required.
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Omcan Fabrication et distribution Companie Limité et Food Machinery d’Amerique, dba Omcan et Omcan Inc. ne sont pas responsables de tout dommage ou blessure causé du fait que toute personne ait utilisé cet équipement de façon irrégulière. Le produit ne doit être exploité que par quelqu’un de
plus de 18 ans, saine d’esprit, et pas sous l’inuence d’une drogue ou d’acohol, qui a été formé pour utiliser cette machine correctement, et est vêtu de vêtements de sécurité approprié. Toute modication
de la machine annule toute garantie, et peut causer un préjudice à des personnes utilisant la machine ou des personnes à proximité de la machine pendant son fonctionnement.
VÉRIFIEZ LE COLIS DÈS RÉCEPTION
Dès réception d’une expédition d’Omcan veuillez inspecter pour dommages externes. Si aucun dommage
n’est visible sur l’emballage externe, ouvrez le carton an de s’assurer que tous les éléments commandés
sont dans la boîte, et il n’y a aucun dommage dissimulé à la machine. Si le colis n’a subi aucune mauvaises manipulations, de bosses ou de dommages (visible ou cachée), notez-le sur le bond de livraison avant
d’accepter la livraison et contactez Omcan dans les 24 heures qui suivent, pour que nous puissions engager
une réclamation auprès du transporteur. Un rapport détaillé sur l’étendue des dommages causés à la machine
doit être rempli dans un délai de trois jours, à compter de la date de livraison indiquée dans les documents d’expédition. Omcan n’a aucun droit de recours pour les produits endommagés qui ont été expédiées ou cueilli
par un tiers transporteur.
3
General Information
Avant d’utiliser n’importe quel équipement, toujours lire et vous familiariser avec toutes les opérations et les consignes de sécurité.
Omcan voudrais vous remercier d’avoir choisi cette machine. Il est primordial de conserver ces
instructions pour une référence ultérieure. Également conservez la boîte originale et l’emballage pour
l’expédition de l’équipement si l’entretien ou le retour de la machine est nécessaire.
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Omcan Empresa De Fabricacion Y Distribucion Inc. Y Maquinaria De Alimentos De America, Inc. dba Omcan y Omcan Inc. no son responsables de ningun daño o perjuicío causado por cualquier persona inadecuada o el uso descuidado de este equipo. El producto solo podra ser operado por una persona
mayor de 18 años, en su sano juicio y no bajo alguna inuencia de droga o alcohol, y que este ha sido entrenado en el correcto funcionamiento de esta máquina, y ésta usando ropa apropiada y autorizada. Cualquier modicación a la máquina anúla la garantía y puede causar daños a las personas usando la
máquina mientras esta en el funcionamiento.
REVISE EL PAQUETE A SU LLEGADA
Tras la recepcion de un envio Omcan favor inspeccionar daños externos. Si no hay daños evidentes en el
empaque exterior, Habra el carton para asegurararse que todos los articulos solicitados ésten dentro de la caja y no encuentre daños ocultos en la máquina. Si el paquete ha sufrido un manejo de poco cuidado, golpes
o daños (visible o oculto) por favor anote en la factura antes de aceptar la entrega y contacte Omcan dentro
de las 24 horas, de modo que podamos iniciar una reclamación con la compañia. Un informe detallado sobre los daños causados a la máquina debe ser llenado en el plazo de tres días, desde la fecha de entrega que se muestra en los documentos de envío. Omcan no tiene ningun recurso por productos dañados que se enviaron
a recoger por terceros.
Antes de utilizar cualquier equipo, siempre lea y familiarizarse con todas las instrucciones de
funcionamiento y seguridad.
Omcan le gustaría darle las gracias por la compra de esta máquina. Es de la mayor importancia para salvar estas instrucciones para futuras consultas. Además, guarda la caja original y el embalaje para el
envío del equipo si servicio técnico o devolución de la máquina que se requiere.
Safety and Warranty
WARNINGS FOR THE INSTALLER
Check that the location of the oven is in compliance with local regulations.
Adhere to the instructions in this manual.
Do not execute electrical connections using temporary or uninsulated cables.
Check that the ground connection of the electrical system is functioning properly.
Always use individual safety devices and other means of protection in compliance with the law.
4
Safety and Warranty
WARNING FOR THE USER
The conditions in the surrounding area where the machine will be installed must have the following characteristics:
The area must be dry.
The area must have water and heat sources at an adequate distance.
Ventilation and lighting must be suitable and comply with the hygiene and safety standards foreseen by
current laws.
The oor must be at and compact to facilitate thorough cleaning.
There must be no obstacles of any kind in the immediate vicinity of the machine that could effect the
machine’s normal ventilation.
In addition, the user must:
Make certain to keep children away from the machine when it is operating.
Adhere to the instructions in this manual.
Not remove or tamper with the safety devices on the machine.
Always pay careful attention to the work at hand and not use the machine when in a distracted state.
Perform all operations with maximum safety and calm.
Respect the instructions and warnings displayed on the machine labels.
The labels are accident prevention devices, and therefore must always be perfectly legible. If these should be
damaged and illegible, it is mandatory to replace them by requesting replacements from the Manufacturer.
At the end of each working shift, before cleaning, maintenance or transfer operations, disconnect electrical
power.
WARNINGS FOR THE MAINTENANCE OPERATOR
Observe the instructions indicated in this manual.
Always use individual safety devices and other protection means.
Before starting any maintenance operations, make sure that the oven, it was used, is cooled down.
If any of the safety devices is worn or faulty, the oven is also considered faulty and not to be used.
Disconnect electrical power before intervening on electrical or electronic parts and connectors.
1 YEAR PARTS AND LABOUR WARRANTY
Within the warranty period, contact Omcan Inc. at 1-800-465-0234 to schedule an Omcan authorized
service technician to repair the equipment locally.
Unauthorized maintenance will void the warranty. Warranty covers electrical and part failures, not
improper use.
Please see https://omcan.com/disclaimer for complete info.
5
Safety and Warranty
WARNING:
The packaging components are classied as normal solid urban waste and can therefore be disposed of without difculty.
In any case, for suitable recycling, we suggest disposing of the products separately (differentiated waste) according to the current norms.
DO NOT DISCARD ANY PACKAGING MATERIALS IN THE ENVIRONMENT!
Technical Specications
Model PE-IT-0019-S PE-IT-0038-D Maximum Temperature 450°C / 842°F Electrical 220V / 60Hz / 3Ph
Power 5600 W 11200 W Pizza per Hour (14” Pizza) 48 96 Bake Time for 13”-14” Pizza* 4-6 mins
Chamber Dimensions
Chamber Dimensions with Full
Refractory Stone
External Dimensions
Weight 163 lbs. / 73.9 kgs. 328.5 lbs. / 149 kgs.
Weight with Full Refractory
Stone Item Number 40635 40636
*Bake time may vary depending on the toppings and dough consistency.
27.6” x 27.6” x 5.9”
701 x 701 x 150mm
26.4” x 27” x 5.3”
671 x 686 x 135mm
39” x 36.2” x 14.9”
991 x 919 x 378mm
211 lbs. / 95.7 kgs. 425 lbs. / 192.8 kgs.
(27.6” x 27.6” x 5.9” ) x 2 (701 x 701 x 150mm) x 2
(26.4” x 27” x 5.3”) x 2
(671 x 686 x 135mm) x 2
39” x 36.2” x 26.7”
991 x 919 x 678mm
6
Installation
Installation must be executed by qualied personnel in compliance with local regulations.
EQUIPMENT HOOK-UP
The oven is not provided with power supply cable. When connecting the appliance electrically, an automatic
RCD must be interposed with an opening distance between contacts of at least 3 mm. To connect the
appliance electrically it is essential to proceed in the following way:
Raise the cover of the terminal block.
Connect to the terminal block the power cable. The power supply cable must be of H07-RNF type, with approved minimum cross section as prescribed by the specic directive.
The electrical outlet must be easy to access, no moving should be necessary.
It is mandatory that the electrical system is equipped with a ground connection. The appliance must be part of an equipotential system. The connection is done on terminal marked with symbol which you will nd near the cable clamp. The section of the equipotential
wire must be at least 10 mm2.
The equipotential symbol is showed in the following gure.
COMMAND PANEL DESCRIPTION
Pilot Light
Top
Pilot Light
Bottom
Cooking Chamber
Light Switch
Operation
Thermostat for the
Regulation Top
Analogic Control
Thermometer
Thermostat for the Regulation Bottom
Main Switch
7
Operation
FIRST LIGHTING OF THE OVEN
At the rst use of the appliance it is advisable to heat the empty oven to eliminate bad smells caused by the
refractory stones evaporation and the inner metallic parts.
Procedure:
Fully open the exhauster valve.
Turn the main switch in position “1”.
Leave the oven working (empty) for at least 8 hours at the temperature of 300° before proceeding to the rst baking.
START UP PHASE
The analogical thermometer display shows the actual average temperature of the baking chamber. Rotate the thermostat knobs and until the expected temperature. In this way top and bottom heating elements are under working and the relevant light signals switch on.
USE OF EXHAUSTER VALVE
While baking regulate the valve according to the exigencies. Oven is under heating; so, the set temperature is reached in shortest possible time. By the exhauster valve the operator can regulate the baking steams and
fumes ow out from the baking chamber, while in the same the heat is kept.
SHUT DOWN PHASE
To shut down the oven turn the thermostat to the position “0”.
Maintenance
SAFETY PRECAUTIONS
Before performing any maintenance operations, including cleaning, take the following precautions:
Ensure that the oven is not working end completely cold.
Ensure that the electrical power is not present.
Make certain that the electrical power cannot be accidentally reinserted. Disconnect the plug from the
electrical power socket.
Use individual protection devices in compliance with the directive 89/391/CEE.
Always operate using appropriate maintenance tools.
Once maintenance and repairs are nished, before starting up the oven, reinstall all of the protection
devices and reactivate all of the safety devices.
8
Maintenance
ORDINARY MAINTENANCE FOR THE USER
As any equipment also our ovens requires simple, frequent and careful cleaning to ensure efcient, regular functioning. It is recommended to never use chemical products which are not specic for food preparation
areas, abrasives or corrosives for any reason. Avoid by all means using water jets, tools, rough or abrasive instruments, such as steel wool, brillo sponges or any other item which could damage the surface of the machine, and especially those that could compromise health safety. Oven external areas cleaning, external parts in stainless steel, door glass, and switch panel, must be carried out at cold oven and at disconnected
electric power supply. Use a sponge or a soft cloth, not abrasive, slightly humidied with water or possibly with
a neutral detergent not corrosive. In any case, do not use water jets which can penetrate through the electric parts and heavily damage them, as well as bring a possible danger for people.
Troubleshooting
SYMPTOM POSSIBLE CAUSE SUGGESTED REMEDY
The oven does not heat even though the temperatures are set correctly. The pilot lights are off.
The oven doesn’t heat despite the main switch is on (position 1) and the temperatures are correctly set. The function pilot lights of the heating elements are off.
The analogical thermometer doesn’t notice the increase of the temperature despite the heating elements are correctly functioning.
Inner light bulb does not switch on. Burned inner light bulb. Replace inner light bulb.
The door is closed, but fume comes out.
The baking chamber does not heat suitably.
The baking chamber does not heat suitably in spite of the temperature being set rightly.
Main switch in position “0”. Turn the main switch in position
“1”.
No electric Energy in the net. Check the general contactor, the
socket, the plug, and the supply cable.
Analogical thermometer defect. Check and if necessary replace the
thermometer.
Inner light bulb switch defected. Replace light bulb switch. No electric supply power on the
light bulb. Exhauster buttery valve closed. Open more the valve and check
The set temperature are too low. Set the right temperature.
One or more heating elements are defected.
Check electric connection with the light bulb.
the right functioning.
Replace the defecate heating elements.
9
Troubleshooting
The temperature continues going up over the set by thermostats.
The door does not keep right closed.
Thermostat probe or thermostat contacts defected.
The door closing spring has subsiding.
REFERENCE
Item Number Model Number Description
Pizza Oven Entry Max Series
40635 PE-IT-0019-S
40636 PE-IT-0038-D
Single Chamber 27.5” x 27.5” x 5.9”
220/60/3 cQPSus
Pizza Oven Entry Max Series
Double Chamber 27.5” x 27.5” x 5.9”
220/60/3 cQPSus
Check and if necessary replace the thermostats.
Disassemble the left side panel and replace the spring.
Manufacturer Model
Number
ENTRY MAX 4
ENTRY MAX 8
10
Model PE-IT-0019-S 40635 Model PE-IT-0038-D 40636
Parts Breakdown
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Parts Breakdown
Model PE-IT-0019-S 40635 Model PE-IT-0038-D 40636
12
Model PE-IT-0019-S 40635 Model PE-IT-0038-D 40636
Parts Breakdown
13
Parts Breakdown
Model PE-IT-0019-S 40635
Item No. Description Position Item No. Description Position Item No. Description Position
76602 Entry LH Side Panel for ENTRY MAX 4 1 76612
76603 Entry RH Side Panel for ENTRY MAX 4 2 76614
76604 Entry Complete Door for ENTRY MAX 4 3 AC196
76605 Entry Door Assembly for ENTRY MAX 4 3.1 42831 Mammut Assembly for ENTRY MAX 4 9 76626 Entry Control Label for ENTRY MAX 4 19
76606 Counterdoor Assembly for ENTRY MAX 4 3.2 AC197 Lamp Holder for ENTRY MAX 4 10 42035 Four-Pole Switch 16A for ENTRY MAX 4 20
76607
41771
76609 Joint Entry for ENTRY MAX 4 3.5 74746
76650
76612
Elesa Handle I 280/115 for ENTRY MAX 4
Entry Glass Ceramic Plate for ENTRY MAX 4
Hollow Tile 350x700x14 for ENTRY MAX 4
Resistor 2800 W 230 V Prime for ENTRY MAX 4
3.3 74855
3.4 74747
4 AC198
5 42048
Resistor 2800 W 230 V Prime for ENTRY MAX 4
Spheric Knob PLX.30-M8-C9 for ENTRY MAX 4
Rectangular Lamp Glass for ENTRY MAX 4
Lamp 12VAC 20W - G4 for ENTRY MAX 4
Cable Gland OBO 106 PG 21 for ENTRY MAX 4
Nut for Cable Gland OBO 106 PG 11 for ENTRY MAX 4
Single-Phase Thermostat Tmax=400° for ENTRY MAX 4
Red Single-Pole Switch for ENTRY MAX 4
6 76646
7 42848
8 74749
11 42849
12 42837
13 AC291 Transformer 230 VAC-12VAC 29, 30
14
15
Thermostat Knob AP10 Scale 0-10 for ENTRY MAX 4
Warning Light Lamp 380 V for ENTRY MAX 4
Analogue Thermometer 0-500°C for ENTRY MAX 4
Resin Coated Label PizzaGroup for ENTRY MAX 4
Equipotential Connection for ENTRY MAX 4
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18
22
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Model PE-IT-0038-D 40636
Item No. Description Position Item No. Description Position Item No. Description Position
77228 Entry LH Side Panel for ENTRY MAX 8 1 76612
77229 Entry RH Side Panel for ENTRY MAX 8 2 76614
76604 Entry Complete Door for ENTRY MAX 8 3 AC196
76605 Entry Door Assembly for ENTRY MAX 8 3.1 42831 Mammut Assembly for ENTRY MAX 8 9 76626 Entry Control Label for ENTRY MAX 8 19
76606 Counterdoor Assembly for ENTRY MAX 8 3.2 AC197 Lamp Holder for ENTRY MAX 8 10 42035 Four-Pole Switch 16A for ENTRY MAX 8 20
76607
41771
76609 Joint Entry for ENTRY MAX 8 3.5 74746
76650
76612
Elesa Handle I 280/115 for ENTRY MAX 8
Entry Glass Ceramic Plate for ENTRY MAX 8
Hollow Tile 350x700x14 for ENTRY MAX 8
Resistor 2800 W 230 V Prime for ENTRY MAX 8
3.3 74855
3.4 74747
4 AC198
5 42048
Resistor 2800 W 230 V Prime for ENTRY MAX 8
Spheric Knob PLX.30-M8-C9 for ENTRY MAX 8
Rectangular Lamp Glass for ENTRY MAX 8
Lamp 12VAC 20W - G4 for ENTRY MAX 8
Cable Gland OBO 106 PG 21 for ENTRY MAX 8
Nut for Cable Gland OBO 106 PG 11 for ENTRY MAX 8
Single-Phase Thermostat Tmax=400° for ENTRY MAX 8
Red Single-Pole Switch for ENTRY MAX 8
6 76646
7 42848
8 74749
11 42849
12 42837
13 AC291 Transformer 230 VAC-12VAC 29, 30
14
15
Thermostat Knob AP10 Scale 0-10 for ENTRY MAX 8
Warning Light Lamp 380 V for ENTRY MAX 8
Analogue Thermometer 0-500°C for ENTRY MAX 8
Resin Coated Label PizzaGroup for ENTRY MAX 8
Equipotential Connection for ENTRY MAX 8
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22
27
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Model PE-IT-0019-S 40635
Electrical Schematics
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Electrical Schematics
Model PE-IT-0038-D 40636
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Notes
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Notes
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18
Warranty Registration
Thank you for purchasing an Omcan product. To register your warranty for this product, complete the information below, tear off the card at
the perforation and then send to the address specied below. You can also register online by visiting:
Merci d’avoir acheté un produit Omcan. Pour enregistrer votre garantie pour ce produit, complétez les informations ci-dessous, détachez la
carte au niveau de la perforation, puis l’envoyer à l’adresse spécié ci-dessous. Vous pouvez également vous inscrire en ligne en visitant:
Gracias por comprar un producto Omcan usted. Para registrar su garantía para este producto, complete la información a continuación, cortar la tarjeta en la perforación y luego enviarlo a la dirección indicada a continuación. También puede registrarse en línea en:
https://omcan.com/warranty-registration/
For mailing in Canada
Pour postale au Canada
Por correo en Canadá
OMCAN
PRODUCT WARRANTY REGISTRATION
3115 Pepper Mill Court,
Mississauga, Ontario
Canada, L5L 4X5
PRODUCT WARRANTY REGISTRATION
4450 Witmer Industrial Estates, Unit 4,
For mailing in the US
Pour diffusion aux États-Unis
Por correo en los EE.UU.
OMCAN
Niagara Falls, New York
USA, 14305
or email to: service@omcan.com
Purchaser’s Information
Name: Company Name:
Address:
Telephone:
City: Province or State: Postal or Zip: Email Address:
Country: Type of Company:
Restaurant Bakery Deli
Dealer from which Purchased: Butcher Supermarket Caterer
Dealer City: Dealer Province or State: Institution (specify):
Invoice: Other (specify):
Model Name: Model Number: Serial Number:
Machine Description:
Date of Purchase (MM/DD/YYYY): Date of Installation (MM/DD/YYYY):
Would you like to extend the warranty? Yes No
Thank you for choosing Omcan | Merci d’avoir choisi Omcan | Gracias por elegir Omcan
19
Since 1951 Omcan has grown to become a leading distributor of equipment and supplies to the North American food service industry. Our success over these many years can be attributed to our commitment to strengthen and develop new and existing relationships with our valued customers and manufacturers. Today with partners in North America, Europe, Asia and South America, we continually work to improve
and grow the company. We strive to offer customers exceptional value through our qualied local sales
and service representatives who provide convenient access to over 5,000 globally sourced products.
Depuis 1951 Omcan a grandi pour devenir un des “leaders” de la distribution des équipements et matériel pour l’industrie des services alimentaires en Amérique du Nord. Notre succès au cours de ces nombreuses années peut être attribué à notre engagement à renforcer et à développer de nouvelles et existantes relations avec nos clients et les fabricants de valeur. Aujourd’hui avec des partenaires en Amérique du Nord, Europe, Asie et Amérique du Sud, nous travaillons continuellement à améliorer et développer l’entreprise. Nous nous efforçons d’offrir à nos clients une valeur exceptionnelle grâce à
nos ventes locales qualiées et des représentants de service qui offrent un accès facile à plus de 5000
produits provenant du monde entier.
Desde 1951 Omcan ha crecido hasta convertirse en un líder en la distribución de equipos y suministros de alimentos en América del Norte industria de servicios. Nuestro éxito en estos años se puede atribuir a nuestro compromiso de fortalecer y desarrollar nuevas relaciones existentes con nuestros valiosos clientes y fabricantes. Hoy con socios de América del Norte, Europa, Asia y América del Sur, que trabajan continuamente para mejorar y crecer la empresa. Nos esforzamos por ofrecer a nuestros clientes valor excepcional a través de nuestro local de ventas y representantes de los servicios que proporcionan un fácil acceso a más de 5,000 productos con origen a nivel mundial.
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