Omcan CE-TW-3600 Installation Instructions Manual

Conveyor Oven

Model CE-TW-3600

Installation Instruction Manual

Revised - 10/10/2014

Toll Free: 1-800-465-0234

Fax: 905-607-0234

Email: sales@omcan.com

www.omcan.com

Table of Contents

Model CE-TW-3600

Section

General Information

Safety and Warranty

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Technical Specications

Installation

Operation

Maintenance

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Page

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Parts Breakdowns

Electrical Schematics

Notes

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Warranty Registration

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2

General Information

Omcan Manufacturing and Distributing Company Inc. and Food Machinery of America, Inc. dba Omcan are not responsible for any harm or injury caused due to any person’s improper or negligent use of this equipment. The product shall only be operated by someone over the age of 18, of sound mind, and

not under the inuence of any drugs or alcohol, who has been trained in the correct operation of this machine, and is wearing authorized, proper safety clothing. Any modication to the machine voids any warranty, and may cause harm to individuals using the machine or in the vicinity of the machine while

in operation.

CHECK PACKAGE UPON ARRIVAL

Upon receipt of an Omcan shipment please inspect for external damage. If no damage is evident on the external packaging, open carton to ensure all ordered items are within the box, and there is no concealed damage to the machine. If the package has suffered rough handling, bumps or damage (visible or concealed), please note it on the bill of lading before accepting the delivery and contact Omcan within 24 hours, so we may initiate a claim with the carrier. A detailed report on the extent of the damage caused to the machine must be

lled out within three days, from the delivery date shown in the shipping documents. Omcan has no recourse

for damaged products that were shipped collect or third party.

Omcan Fabrication et distribution Companie Limité et Food Machinery d’ Amerique, dba Omcan ne sont pas responsables de tout dommage ou blessure causé du fait que toute personne ait utilisé cet équipement de façon irrégulière. Le produit ne doit être exploité que par quelqu’un de plus de 18

ans, saine d’esprit, et pas sous l’inuence d’une drogue ou d’acohol, qui a été formé pour utiliser cette machine correctement, et est vêtu de vêtements de sécurité approprié. Toute modication de la

machine annule toute garantie, et peut causer un préjudice à des personnes utilisant la machine ou des personnes à proximité de la machine pendant son fonctionnement.

VÉRIFIEZ LE COLIS DÈS RÉCEPTION

Dès réception d’une expédition d’Omcan veuillez inspecter pour dommages externes. Si aucun dommage

n’est visible sur l’emballage externe, ouvrez le carton an de s’assurer que tous les éléments commandés

sont dans la boîte, et il n’y a aucun dommage dissimulé à la machine. Si le colis n’a subi aucune mauvaises manipulations, de bosses ou de dommages (visible ou cachée), notez-le sur le bond de livraison avant

d’accepter la livraison et contactez Omcan dans les 24 heures qui suivent, pour que nous puissions engager

une réclamation auprès du transporteur. Un rapport détaillé sur l’étendue des dommages causés à la machine

doit être rempli dans un délai de trois jours, à compter de la date de livraison indiquée dans les documents d’expédition. Omcan n’a aucun droit de recours pour les produits endommagés qui ont été expédiées ou cueilli

par un tiers transporteur.

Omcan Empresa De Fabricacion Y Distribucion Inc. Y Maquinaria De Alimentos De America, Inc. dba Omcan no son responsables de ningun daño o perjuicío causado por cualquier persona inadecuada o el uso descuidado de este equipo. El producto solo podra ser operado por una persona mayor de 18

años, en su sano juicio y no bajo alguna inuencia de droga o alcohol, y que este ha sido entrenado en el correcto funcionamiento de esta máquina, y ésta usando ropa apropiada y autorizada. Cualquier modicación a la máquina anúla la garantía y puede causar daños a las personas usando la máquina

mientras esta en el funcionamiento.

3

General Information

REVISE EL PAQUETE A SU LLEGADA

Tras la recepcion de un envio Omcan favor inspeccionar daños externos. Si no hay daños evidentes en el

empaque exterior, Habra el carton para asegurararse que todos los articulos solicitados ésten dentro de la caja y no encuentre daños ocultos en la máquina. Si el paquete ha sufrido un manejo de poco cuidado, golpes

o daños (visible o oculto) por favor anote en la factura antes de aceptar la entrega y contacte Omcan dentro

de las 24 horas, de modo que podamos iniciar una reclamación con la compañia. Un informe detallado sobre los daños causados a la máquina debe ser llenado en el plazo de tres días, desde la fecha de entrega que se muestra en los documentos de envío. Omcan no tiene ningun recurso por productos dañados que se enviaron

a recoger por terceros

Your new oven can cook pizzas up to 14” diameter. Pizza entry and exit openings adjustable from 1 1/2” to

3” high. The oven features variable speed, Stainless Steel conveyor belt, with quartz sheathed heater. Not recommended for frozen pizza, please defrost rst.

Safety and Warranty

• Disconnect power to the unit from receptacle at the end of each day.

• Do not leave the unit in operation without an attendant.

• Do not leave the unit at high temperature when not in use or during idle periods. This will cause food particles and grease lm to carbonize and burn.

• Turning the temperature setting down will save energy. It will take only a few minutes for the unit to regain

operating temperature.

• Never immerse the unit in water as it will cause damage to the unit and the warranty will be voided.

• DO NOT CLEAN WITH WATER JETS.

• Do not touch to the handle of drawer with “HOT SURFACE” when the unit is operating.

• Variable speed and top/bottom heat control for perfect color and texture of bread, bagels, English mufns

and more.

• Extended stainless steel conveyor belt for easy loading and large warming area for higher production.

• Safe load up area with full width coated front burn guard and cool to the touch exterior.

• Smart crumb tray keeps the bread crumbs from falling under the toaster.

• Heated holding area to keep toaster at the perfect temperature.

• Hi-limit switch prevents toaster from overheating protecting critical component parts.

• Preventive maintenance for this unit consists of the recommended cleaning procedures later in the manual.

To keep your oven in its top operating condition. These steps should be performed daily, weekly or as

required.

Turn unit off, disconnect unit from power supply or turn power off at wall breaker, remove plug from

outlet.

1 YEAR WARRANTY

4

Safety and Warranty

WARNING:

The packaging components are classied as normal solid urban waste and can therefore be disposed of without difculty.

In any case, for suitable recycling, we suggest disposing of the products separately (differentiated waste) according to the current norms.

DO NOT DISCARD ANY PACKAGING MATERIALS IN THE ENVIRONMENT!

Technical Specications

Amps 15 Amps Watts 3600 W Opening Height 3.25” / 82.6mm Capacity Twelve - 14” / 355.6mm pizza/h Electrical 240V / 60Hz Maximum Temperature 250° - 260°C / 482°F - 500°F Weight 53 lbs. / 24 kg. Dimension (DWH) 41” x 18.5” x 15.5” / 1041.4mm x 469.9mm x 393.7mm

Product Top Heat Bottom Heat Belt Speed Pizza 12” Blanched 300°F / 148.9°C 400°F / 204.4°C 6 minutes

Meat and Cheese Sandwich 450°F / 232.2°C 300°F / 148.9°C 4 minutes Meatball 500°F / 260°C 350°F / 176.7°C 2 minutes Bagel (open) 500°F / 260°C 400°F / 204.4°C 2 minutes 1 oz. cookies 200°F / 93.3°C 250°F / 121.1°C 10 minutes Garlic Bread Lightly Seasoned 500°F / 260°C 500°F / 260°C 2 minutes Fish Sizzle Platter 400°F / 204.4°C 500°F / 260°C 6 minutes

Installation

• Place on a level and stable surface.

• Keep the unit away from ammable objects.

• Ensure that the power cord and the socket are not damaged prior to use, and socket is the correct

electrical rating for this toaster.

5

Operation

1. Turn the power to FULL power.

2. Set the conveyor speed on 4.

3. Allow warm-up time of 5 to 10 minutes.

4. Place a sample product on the conveyor belt to test the setting. A. If toasting is too light, turn conveyor speed control clockwise to a slow speed. B. If toasting is too dark, turn conveyor control clockwise to a faster speed.

Maintenance

CLEANING

DAILY

1. Turn main power switch to the OFF position, Disconnect unit from power source and allow unit to cool.

2. Using a mild detergent, wipe exterior surfaces, clean with a damp cloth. A. For lightly soiled build-up, clean with a damp cloth. B. For heavily soiled build-up, use a soft damp cloth and mild detergent. DO NOT USE CORROSIVE CLEANERS.

3. Remove the load and unload tray by lifting it out of position. Clean using mild detergent and warm water.

4. Remove each crumb tray by sliding each of them out from under the conveyor belt. Clean crumb tray by wiping with a damp cloth and mild detergent. DO NOT use corrosive cleaners. Place trays in place prior to putting unit back into operating.

5. Reconnect power.

WEEKLY

CLEANING THE CONVEYOR BELT

1. Turn power switch to the OFF position. Disconnection unit from power source and allow to cool.

2. Perform daily cleaning procedures.

3. Using a damp cloth, wipe the fan guard located on the box cover under the unit. Reconnect power or turn

Figure 1

6

Maintenance

power back on.

4. Switch the ON/OFF switch to the ON position, and turn conveyor to its fastest setting (Make sure the heater is off).

5. With the conveyor turned on and the crumb tray in place, take a wire grill brush or dry abrasive pad, clean the exposed surface of conveyor belt by passing the brush or pad, back and forth across the surface of the conveyor belt as the belt moves past (Figure 1). Continue until the entire belt is clean. Make sure the crumb tray is installed, this will minimize the amount of particles that fall into the oven.

6. When the conveyor belt is clean, take a damp cloth and wipe the conveyor, removing any loose particles on the belt surface.

7. Remove the crumb tray by sliding it out from beneath the conveyor belt. Clean the crumb tray by wiping with a damp cloth and mild detergent.

• Do not use corrosive cleaners.

• Do not run conveyor oven without crumb trays installed.

• Overheating to electrical components and premature failure can

occur.

• Do not immerse or let the unit stand in water.

• Do not hose down the unit or the table/counter if the unit is on the table/counter.

• Keep away from running water.

MONTHLY

REMOVAL AND CLEANING OF CONVEYOR BELT

1. Turn main power switch to the OFF position. Disconnect unit from its power source and allow to cool.

2. Perform daily and weekly cleaning procedures. Follow the step 1 in Fig 2, to remove all of the master links. To remove, unhook each end of one link and bring the two ends together, and un-thread. Once detached, re-hook onto itself so not to get damaged.

3. Now that the links have been unhooked, the conveyor can now be carefully removed from the oven. Standing at one end of the oven. Starting with the end on the bottom, roll the conveyor belt until it has been totally removed. Take careful notice being sure not to damage the heater tubes, and working it over the drive sprockets, (see Figure 3).

4. Clean conveyor belt in deep sink, caustic cleaners may be used. For a heavy soiled conveyor belt, soak over night in hot soapy water.

NOTE: Do not attempt to clean the heater tubes.

5. Take this opportunity to clean and remove any loose materials inside the unit. Using a mild cleaner and damp cloth, carefully wipe the inside surfaces being sure NOT to clean the heater tubes. DAMAGE CAN OCCUR TO THE HEATER TUBES FROM IMPROPER CLEANING. DO NOT SPRAY CLEANING SOLUTIONS INTO OVEN CAVITY.

6. Reinstall conveyor belt by rst laying the belt along the bottom of the oven cavity making sure the hooks on the sides are facing the inside and ends of the hooks will be pointing away from the direction of the belt so

7

Maintenance

not to catch on any internal components once put back into operating. Also, being sure to properly align the belt over the conveyor drive sprockets shown in Fig 3.

NOTE: The direction of the belt.

7. Next, pull one end of the conveyor belt over the top of the sprockets, (being sure to line the links up properly with the sprockets) bring the two ends together.

8. Reinstall the previously removed master links as shown in step 2 & 3 in Fig.2. Unhook the last link of the conveyor, farthest away from you, and re-thread through the other end, and reconnect back onto itself.

9. Examine the oven to assure proper installation, once satised, install crumb trays if you have not done so. DO NOT OPERATE UNIT WITHOUT CRUMB TRAYS INSTALLED.

10. Reconnect oven to power supply and check for proper operation.

REPLACING HEATER TUBES

1. DISCONNECT POWER SOURCE.

2. Remove the top cover panel. By removing the truss head screws. Pull the top cover panel out slightly.

3. Remove each heater tube wires which are requiring replacement from its terminal block connection. One tube at a time.

4. Remove heater tube retainer by removing retainer screws with washer.

5. Gently, pull defective heater tube out of unit.

6. Gently, put new heater tube into unit.

7. Replace heater tube retainers.

8. Reconnect the heater tube wires to the terminal block.

9. Install top cover panel.

10. Connect unit to power source and test unit for proper operation.

REPLACING FAN MOTOR

1. DISCONNECT POWER SOURCE.

2. After unit has cooled, remove the crumb tray, and turn unit over so this bottom is facing upward. Never place unit on its side.

3. Unplug power supply cord from fan motor.

4. Remove screws which hold fan motor and grill to the control box cover and remove fan.

5. Once removed, clean fan grill and control box cover using warm soapy water.

6. Put replacement motor and grill in place and secure to control box cover with screws previously removed.

7. Reconnect power supply cord to fan motor.

8. Replace back panel and enclosure.

9. Connect unit to power source, reinstall the crumb tray and test unit for proper operation.

REPLACING BELT DRIVE MOTOR

8

Maintenance

1. DISCONNECT POWER SOURCE.

2. After unit has cooled, remove the crumb tray and turn unit over so the bottom is facing upward. Never place unit on its side.

3. Remove the control box cover which contains the fan motor.

4. Remove the cover that will expose the drive chain and sprockets.

5. Remove the sprockets from motor shaft, using an Allen wrench and loosening the set-screw.

6. Remove the wire from terminal block connecting the drive motor to the internal wiring.

7. Remove screws holding motor in place and remove motor from unit.

8. Put new motor in place and attach loosely with mounting screws.

9. Replace sprocket on motor shaft.

NOTE: The two sprockets must line up ush with each other, so the chain does not twist any during

operating. Also the hub gets installed closest to the motor.

10. Slide motor unit the drive chain has about 1/4” slack when lightly pushed at the center of its top open run. (See chain tensioning illustration.)

11. Tighten screw to secure motor.

12. Rewire leads.

13. At this time you may plug unit in and test for proper operation prior to reinstalling panel and turning unit back over onto its feet.

14. If unit is working correctly, turn unit off and unplug unit completed.

15. Reinstall side panels and control box cover. Place unit back into its upright position. Reinstall the crumb tray.

16. Connect unit to power source and test unit for proper operation.

CLEANING AIR INTAKE ONCE A WEEK

1. DISCONNECT POWER SOURCE.

2. Place unit upside down. NOTE: you may damage the heater tubes by placing unit on its side.

3. Use a vacuum cleaner and or a damp cloth to clean the air intake. The procedure should be done at least once a week.

LUBRICATE THE CHAIN & SPROCKETS EVERY MONTHS

1. DISCONNECT POWER SOURCE.

2. Remove the panel which exposes chain drive.

3. Using an extreme pressure, synthetic chain lubricant with a temperature range up to 400°F. Apply liberally onto chain and sprockets.

4. Replace panel, reconnect power source and test unit.

9

Parts Breakdown

Model CE-TW-3600 11387

10

Model CE-TW-3600 11387

Parts Breakdown

11

Parts Breakdown

Model CE-TW-3600 11387

12

Model CE-TW-3600 11387

Parts Breakdown

13

Parts Breakdown

Model CE-TW-3600 11387

14

Model CE-TW-3600 11387

Parts Breakdown

15

Parts Breakdown

Model CE-TW-3600 11387

Description Position Description Position Description Position

Stainless Steel Cover 1 Middle Insulation Plate 12 IIVRIKOm 32

Fan Terminal 2 Conveyor Frame 13 Indicator Light 33

Insulation Plate 3 Tray 14-16 T.O.D.36 F65 37

Front Plate 4 Protection for Conveyor 17-19 390L 120V 1000W 38-2

Rear Cover 5 Protection for Tube Element 20-22 CR-1 Thermostt 45

Drawer 6-1 Fan with Protection 23-24 PA-12 (12P) 49

Front Plate 7-1 Motor 25 Gear 11T 61

Rear Plate 8 On/Off Switch 26 Gear 17T 62

Left Plate 9 Switch Protection 27 Stainless Steel Conveyor 72

Right Plate 10 EGO Switch 250C 28-1

Base Plate 11 EGO Switch 320C 28-2

16

Model CE-TW-3600 11387

Electrical Schematic

Model TS7000 11387

Electrical Schematics

17

Notes

________________________________________________________________________________________

18

Warranty Registration

Thank you for purchasing an Omcan product. To register your warranty for this product, complete the information below, tear off the card at

the perforation and then send to the address specied below. You can also register online by visiting:

Merci d’avoir acheté un produit Omcan. Pour enregistrer votre garantie pour ce produit, complétez les informations ci-dessous, détachez la

carte au niveau de la perforation, puis l’envoyer à l’adresse spécié ci-dessous. Vous pouvez également vous inscrire en ligne en visitant:

Gracias por comprar un producto Omcan usted. Para registrar su garantía para este producto, complete la información a continuación, cortar la tarjeta en la perforación y luego enviarlo a la dirección indicada a continuación. También puede registrarse en línea en:

www.omcan.com/warrantyregistration.html

For mailing in Canada

Pour postale au Canada

Por correo en Canadá

OMCAN INC.

PRODUCT WARRANTY REGISTRATION

3115 Pepper Mill Court,

Mississauga, Ontario

Canada, L5L 4X5

PRODUCT WARRANTY REGISTRATION

4450 Witmer Industrial Estates, Unit 4,

For mailing in the US

Pour diffusion aux États-Unis

Por correo en los EE.UU.

OMCAN

Niagara Falls, New York

USA, 14305



Purchaser’s Information

Name: Company Name:

Address:

Telephone:

City: Province or State: Postal or Zip: Email Address:

Country: Type of Company:

Restaurant Bakery Deli

Dealer from which Purchased: Butcher Supermarket Caterer

Dealer City: Dealer Province or State: Institution (specify):

Invoice: Other (specify):

Model Name: Model Number: Serial Number:

Machine Description:

Date of Purchase (MM/DD/YYYY): Date of Installation (MM/DD/YYYY):

Thank you for choosing Omcan

19

Over the last 60 years, Omcan has grown to become a leading supplier to the food service industry in Canada and the USA. Our success over these many years is directly attributed to our established relationships with all of our valued customers and through providing them with Diverse, Dependable and Proven products. Omcan continues to help our customers remain competitive.

With associates in North America, Europe, Asia, and South America, our global

footprint continues to expand as we hold to the principle that clients benet from

the accessibility and familiarity of our sales team. In 2013 as our geography and brand recognition continued to grow, we changed to one name Omcan Food Machinery.

In over 200,000 sq ft of warehouse space we stock over 2,500 quality food equipment and supplies for the food preparation market.

Omcan CE-TW-3600 Installation Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual