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r
TABLE
OF
CONTENT
S
Page
SPEC
IF ICATIONS • • • • • • • . . . . • • • • . • • . • 2
ASSEMBLY
INSTRUCTIONS
-Windshield
• • • • • • • • • • . • • • • 3
-Taillight
• • • • • • • • • • • . . • • • 3
-:::>kis
• • • • • • • • • . . • • . • • . • 3
- Tow Ba:r,
Seat
Dack &
Compartmcn
,t : • 3
-Battery.
• • • • • . • • • . • • . • . • 3
CONTROLS
-Throttle
• • • • • 4
-Warm-Up
Lever.
1
-Light Switch
• • 4
-Neutral
Shift
• • 4
-Hand
Hrake
• • 4
- Po.rking
Brllltc
• 4
-
Transmission
• 5
HOW
TO
GR'T'
STARTED
- B1·eak-In Pel'iod . . . . • . . . , • G
-
Fuel
Mixture
& Recommendations
!'i
-Mixing
Fuel
• . . • 5
-Start
ing
Engine
. . 6
-Electric
SL<u·Cing
7
-Emergency Starting
7
OP
ERATION
- E
lectric
Starting
Models 7
-Extreme
Cold
Weather
7
-Uph!ll
• • . . • • • 7
-Downhill
. • • . • • 7
-Glare
Ice
. • . . . 7
-Safety
Precautions
8
PART
No.
404278
GENERAL
MAINTENANCE
-Ca.rhuretor
-
Engine
Shroud •••••
.
-
Battery
.•.....
..
. .
-Chain & Transmission Guard
-Gas
Tank
.......•
-Dl'ive
Cha
in
Adjustment
•
-
Installing
Drive
Chain
.
-Brake
Adjustment
-T
rack
Tension
-Traek
AligrunenL
D
RIVE
BELT
REPLACEMENT
••••.
•
••••
-Procedure
for
Installing
the
Transmission
Belt
-::>tarter Motor Drive Belt • •
-Ski
Alignment
• • • • • • • •
-Off
Season
Storage
• • • . .
-After
Storing -Before
Using
TROTJRT.F. CHECK
L
IST
SERVIC
E DIAGNOSIS • •
MAINTENANCE
AND
LUBRICATIOK
ITEMS
OF
SPECIAL
INTEREST
-Repair
Service
•••••••
-Replacement
Parts
. . . . .
-Owner':;
Warranty
Certificate
•
-Where
to
Find
Model
&
Serial
Ntunber
WARRAN
TY
...••.•.•
• . •.•••
Page
8
9
9
9
9
9
10
10
11
11
12
13
13
11
14
14
14
15-16
16
17
17
17
17
. . .
..
~
18
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SPECIFICATIONS
LENGTH--
107"
WI
DTH--
32"
llEIGHT --40-1/4" (33-1/1" less
windshield)
ENGINE--
OMC
2-cycle
oppo
sed
twin
RATING - -
Maximum
14
HP
A.t
4500
rpm
SPEED
--
30
mph
pl
us
S
TARTER-
-
Model
15
60 --Manua
l r
ewi!ld
Model 2060 --Marrual r
ewind
Model
2065 --Electric
and
manual
rewind
CLU
TCH - -
Centrifugal
-ope1·
ated
sheave
engages belt
DRIVE -Torque
Sensitive, Vari.
a
bl
e Speed, V-
belt
and
chain
.
TRANSMISSION
--
Variabl
e -
speed,
3:1
to
1:1
rati
o
NEUTRAL
LOCK-0UT --Neu-
tral
l:)Ck
for
starts and
WP.rm-
ups
MUFFLER
--
Eng
ine
muffl
er
for
quiet
op
et'atio:~.
BRAKE
Disc
type,
h~J
H"l
OpAl'-
ated
TRACK
Speci:l
lly
rtesigne<i
flexible tr
ack
,
fully
adj
ustable
WIDTH
Model
1560 --15.5
In.
Model 2060 --20.6 In.
Mod
el 2065 --20.5 ln.
SKIS --Formed steP.
I,
equipped
vn
th
shock-absorblng
leaf
FIGURE
I
spr
ings
Rnrt
replaceab
le
wear
run."lers
SEATING--
Two
adults, vin
yl
coated
t
wU!
cover, molded
ure-
thane
foam
cu::;hion
SHROUD
--
Mo
lded
fihergl
as~
with
built-in headli
ght
FUEL
TANK
--
Capacity
4.5
Imp.
or
5
.4
U.S.
gallo:~.s
FUEL MIXT
URE-
16:1 nsing SAE
30
Oil
IGNITION
BREA
:<ER POIN1'
GAP--
.020
SPAR
K
PLUG
AND
GAP
- -
Champion
JSJ
or
equival
ent
-
.0
21'
"
gap
2
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ASSEMBLY
INSTRUCTIONS
All small
parts
are
pack
ed
in
r
e.a
r e
(}m-e
r
&:tppo
rt
of
pack.
WINDSHIELD
Insert
five
(5)
Rawlnuts
(rublJer
euveret.l
nuts) into
screw
holes in sh!"oud.
Assem-
t.le i
nner
llnrl
oute
:r
framP.~
o"\ windshiP.ld,
re d
idcntificlltion
mar
ks
on
cide
edge
o:
frames
must
appear
on •.ha
left
side
uf
the
windshield
assembly. Posit
ion windshield
on
shrourl
::lnci ali
gn
holes. lnsP.l't
cP.ntP.r
scre
w f i
rst,
then
work
to
s i
des
. Fig.1re
2.
FIGURE
2
TAILLIGHT
Insent lead on vehicle through hole
in
se•at
hack compartment. Insert split rubber grcm-
me
.t
in
hole. ConnP.d to taillight
le
•ad and
a-ttach
to
anchor.
SKIS
BlOCk up
fron
t end
of
vehicle.
COIUtect
b
oth
skis
as
illustrated
in
Figure
3,
using
nuts
and
bolts ?rovided.
FIGURE
3
TOW
BAR, SEAT
BACK
and
COMPARTMENT
Position
Tow
Bar
and
Sea-t
Dack
Compart-
m
em
a-s
illus•trat~d
i.u
Figure
4.
F.as.
ten
in
pbace us•ing
nuts
, Lockwashers
and
oo·l!>S
provided.
Fasten
ela.s
tic cord
and
cl
amp
to
sea•t
back
with screw provide
d.
·
BATTERY
Due
to
the
cxtxcmo
wco.ther
and
tem
per-
ature
conditions
under
which
the
JJattery
must
operate,
proper
battery
select
ion
i:s
very
ir.1.portant.
We
recommend
8 1 2
vo
lt
battery haY
ing
a.
42
ampere
hour
ro.ting
or
better,
with a minimum
of
2.7 rninuLeo
cold
starting
capacity
at
150
amperes
dis
-
charge,
zero
degrees
Fahre:1.heit
and
11.
!1
second
voltage rating
of
8.4
volts.
The
following
battexies
or
their
equivalent
are
recommended:
I'rcsto!ite
HN-10
Autollte
10-HN
Willard
22-NF
IMPOR
TANT
ln
o:rr1P.
:r
to
provide
maxim:~m
protection
fr
om
battery
acid
darmtge
in
eve:1t
of
accideutul
upset
, sp
ecial
spill-proof
ba:tery
~
aps
ll.l'P.
supplied
with
the
ve-
hicle.
Make
certain these
special
JJa·
.tery
cuvs are
iuolall
ed
onyouL·
battery.
See
Figure
5.
FIGURE
4
3