OMAX 55100 User Manual

PRECISION ABRASIVE WATERJET SYSTEMS
OMAX 55100 JetMachining Center
55100
With over a decade in operation, the OMAX 55100 JetMachining Center is the industry standard workhorse for high speed precision machining. From prototyping to full scale manufacturing, the 55100 can cut materials up to 4’ x 8’ quickly and efciently. The simple programming takes DXF or CAD drawings and quickly creates cutting paths, making the 55100 ideal for short-run part production and just-in-time manufacturing. From small job shops to large production facilities, the 55100 JetMachining Center reduces cutting times and increases protability.
FEATURES BENEFITS
Fastest cutting speeds and best precision compared to any abrasivejet in
the industry and is backed by our exclusive Intelli-MAX® Software with real world cutting data
Programmable Motorized Z-Axis with a precision OMAX MAXJET®5i Nozzle
Assembly can boost cutting productivity and process efciency
Tilt-A-Jet® taper compensating abrasivejet cutting head
(available as an option)
Precision X-Y Axis rigidly mounted to the cutting table
Pre-loaded linear bearings and precision ball screws
Low maintenance, high reliability scissor-style hard plumbing
Drive system sealed against water, dirt, and grit
High efciency Generation 4 EnduroMAX pump systems available in 30,
40, or 50 hp with operating efciencies up to 90%
Rapid Water Level Control for quiet and clean submerged cutting
Bulk Abrasive Delivery System transports garnet from the assembly’s large
hopper into the Zero Downtime Hopper located on the Z-Axis
Optional Variable Speed Solids Removal System (VS-SRS) designed for
tough industrial use increases uptime through automated solids removal
Shipped as a completely pre-assembled and factory-tested system
Machines a wide range of materials and thicknesses, from metals to glass
Does not create heat-affected zones or mechanical stresses
No tool changes and minimal xturing reduces setup by 50% or more
No additional water required for pump cooling
Small, efcient footprint for minimal oorspace utilization
Leaves behind a satin-smooth edge, reducing secondary operations
No noxious gases, liquid and oils used in, or caused by, the machining process
EnduroMAX pump technology delivers the highest nozzle horsepower in the
industry for faster and more efcient cutting
Completes most work below 80 dBA at one meter for submerged cutting
Environmentally “green” system with quiet and clean operation with low
electrical consumption
Highly robust and reliable pump design capable of over 1000 hours
between maintenance
Made in the USAWWW.OMAX.COM
55100
MACHINE DIMENSIONS
Footprint (with controller)
Weight (tank empty) 8,000lb (3,629 kg)
Height (with scissor plumbing) 9’10” (2,998 mm)
Operating Weight (with water in tank) 22,000 lb (10,000 kg)
12’11” x 7’10” (3,937 mm x 2,388 mm)
WORK ENVELOPE
X-Y Cutting Travel*
Z-Axis Travel* 8” (203mm)
Table Size
8’4” x 4’7” (2,540 mm x 1,397 mm)
10’6” x 5’5” (3,200 mm x 1,650mm)
DRIVE DESCRIPTION
Closed loop, digital drives
Brushless servo motors
Pre-loaded ball screws, recirculating
ball bearings
Linear bearings with
hardened,precision ground ways
Cantilever Y-Axis on bridge
X-Axis
STANDARD MODEL SPECIFICATIONS
Material Support Slats 4" x 1/8" Galvanized Steel
Maximum Supported Material Load 400 lbs/sq ft (1,950 kg/sq meter)
Electrical Requirements
Noise Level
Speed 180 in/min (4,572 mm/min)
Accuracy of Motion at 70˚ F
3-Phase, 380-480 VAC ±10%, 50-60 Hz
Below 80 dBA at one meter for submerged cutting
Ballbar Circularity (Over 12”)
Repeatability
±0.003” (±0.076mm)
±0.002” (±0.051 mm)
OPTIONAL ACCESSORIES
Tilt-A-Jet® Cutting Head for taper
compensation
Variable Speed SRS (VS-SRS)
Collision Sensing Terrain Follower
(with Tilt-A-Jet only)
Z-Axis Drill
Precision Optical Locator (POL)
Rotary Axis
Water-only MAXJET® 5 for cutting
soft materials
OMAX Mini MAXJET® 5i Nozzle
Assembly
Manual Tilt Z
Stone Cutting Kit
Laminar Filter
Waterjet Brick Kit
Catcher Tank Armor Plating
Stainless Steel Tank Cover Kit
Material Holding Kit
Laser Feature Finder
The OMAX Technology Guarantee entitles you, as the original owner, to free OMAX software upgrades for the life of the machine.
Specications subject to change without notice. 600038B January 2014
*Optional accessories may reduce travel. Photos may show optional accessories. For a complete list of accessories, contact an OMAX sales representative. Pumps are built to meet UL and CE specications. Contact OMAX for detailed utility requirements.
ABOUT OMAX
OMAX is the global total solutions provider in advanced abrasive waterjet systems. Our intuitive Intelli-MAX Software Suite simplies programming and reduces setup times, increasing your productivity. OMAX engineers continue to innovate technology for waterjet machining, from proven 4th generation pump designs to cutting edge drive systems with micron-level accuracy. With the largest abrasive waterjet support network in the world, OMAX continues to shape the future of waterjets.
To see how an OMAX JetMachining Center can save you time and money, call or visit our website and request a free part analysis today.
WWW.OMAX.COM
Made in the USA
OMAX CORPORATION
21409 72nd Avenue South
Kent, WA 98032
TEL 1-253-872-2300 / 1-800-838-0343
FAX 1-253-872-6190
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