OMAX 120X User Manual

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PRECISION ABRASIVE WATERJET SYSTEMS
OMAX 120X Series JetMachining Center
120X SERIES
The large format bridge-style 120X Series JetMachining Centers are ideal for full scale production of large or multiple part projects. Available in a variety of machine lengths, each model features the advanced patent-pending high-precision Intelli-TRAX® linear drive technology designed exclusively for the abrasive waterjet environment. With innovative accessories such as the DualBRIDGE, Tilt-A-Jet®, A-Jet®, and Rotary Axis, the 120X Series is a robust and versatile system that provides superior performance to maximize productivity and protability.
FEATURES BENEFITS
• Fastest cutting speeds and best precision compared to any abrasivejet in
the industry and is backed by our exclusive Intelli-MAX® Software with real world cutting data
• Programmable Motorized Z-Axis with a precision OMAX MAXJET®5i Nozzle
Assembly can boost cutting productivity and process efciency
• Increase machining capacity with optional DualBRIDGE system
• Low maintenance, high reliability scissor-style hard plumbing
• Drive system sealed against water, dirt, and grit.
• High efciency Generation 4 EnduroMAX pump systems available up to
100 hp with operating efciencies up to 90%
• Rapid Water Level Control for quiet and clean submerged cutting
• Bulk Abrasive Feed Assembly transports garnet from the assembly’s large
hopper into the Zero Downtime Hopper located at the Motorized Z-Axis
• Shipped pre-assembled and factory-tested
• Machines a wide range of materials and thicknesses, from metals to glass
• Does not create heat-affected zones or mechanical stresses
• No tool changes and minimal xturing reduces setup by 50% or more
• No additional water required for pump cooling
• Small, efcient footprint for minimal oorspace utilization
• Leaves behind a satin-smooth edge, reducing secondary operations
• No noxious gases, liquid and oils used in, or caused by, the machining process
• EnduroMAX pump technology delivers the highest nozzle horsepower in the
industry for faster and more efcient cutting
• Completes most work below 80 dBA at one meter for submerged cutting
• Environmentally “green” system with quiet and clean operation with low
electrical consumption
• Highly robust and reliable pump design capable of over 1000 hours
between maintenance
Made in the USAWWW.OMAX.COM
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120X SERIES
MACHINE DIMENSIONS
Footprint (with controller)
Weight (tank empty)
Height (with scissor plumbing) 14’0” (4,267 mm)
Operating Weight
21’8” x 17’3” to 48’9” x 19’2” (6,604 mm x 5,258 mm to 14,859 mm x 5,842 mm)
12,000 lbs to 30,000 lbs (5,443 kg to 13,607 kg)
48,630 lbs to 117,160 lbs (22,060 kg to 53,142 kg)
WORK ENVELOPE
X-Y Cutting Travel*
Z-Axis Travel* 8” (203mm)
Table Size
13’4” x 10’0” to 40’0” x 10’0” (4,064 mm x 3,048 mm to 12,192 mm x 3,048 mm)
14’11” x 11’5” to 41’10” x 11’5” (4,547 mm x 3,480 mm to 12,751 mm x 3,480 mm)
DRIVE DESCRIPTION
• Closed loop, digital drives
• Brushless servo motors
• Intelli-TRAX drive technology with
linear encoders in X-Axis
• Precise Motorized Z-Axis
120X/S
X-Y Cutting Travel:
13’4” x 10’0”
STANDARD MODEL SPECIFICATIONS
Material Support Slats 4" x 1/8" Galvanized Steel
Maximum Supported Material Load 400 lbs/sq ft (1,950 kg/sq meter)
Electrical Requirements
Noise Level
Speed
Accuracy of Motion at 70˚ F
3-Phase, 380-480 VAC ±10%, 50-60 Hz
Below 80 dBA at one meter for submerged cutting
180 in/min to 350 in/min (4,572 mm/min to 8,890 mm/min)
Ballbar Circularity (Over 12")
Repeatability
±0.005” (±0.127mm)
±0.002" (±0.051 mm)
OPTIONAL ACCESSORIES
• DualPUMP Package (redundant dual
EnduroMAX option up to 100 hp)
• Tilt-A-Jet Cutting Head
• Variable Speed SRS (VS-SRS)
• Collision Sensing Terrain Follower
(with Tilt-A-Jet only)
• Z-Axis Drill
• Precision Optical Locator (POL)
• Water-only MAXJET 5 for cutting soft
materials
• OMAX Mini MAXJET 5i Nozzle
Assembly
• Manual Tilt Z
• DualBRIDGE second bridge option
• Second MAXJET 5i with Motorized
Z-Axis and all necessary hard plumbing (requires second Y-Axis carriage)
• Laminar Filter
• Waterjet Brick Kit
• Rotary Axis
• Air and Water Conditioning Kit
• A-Jet
• Terrain Follower/A-Jet
• Material Holding Kit
• Laser Feature Finder
The OMAX Technology Guarantee entitles you, as the original owner, to free OMAX software upgrades for the life of the machine.
Specications subject to change without notice. 600041B January 2014
120X
X-Y Cutting Travel:
20’0” x 10’0”
120X-1
X-Y Cutting Travel:
26’8” x 10’0”
120X-2
X-Y Cutting Travel:
33’4” x 10’0”
120X-3
X-Y Cutting Travel:
40’0” x 10’0”
WWW.OMAX.COM
Made in the USA
*Optional accessories may reduce travel. Photos may show optional accessories. For a complete list of accessories, contact an OMAX sales representative. Pumps are built to meet UL and CE specications. Contact OMAX for detailed utility requirements.
ABOUT OMAX
OMAX is the global total solutions provider in advanced abrasive waterjet systems. Our intuitive Intelli-MAX Software Suite simplies programming and reduces setup times, increasing your productivity. OMAX engineers continue to innovate technology for waterjet machining, from proven 4th generation pump designs to cutting edge drive systems with micron-level accuracy. With the largest abrasive waterjet support network in the world, OMAX continues to shape the future of waterjets.
To see how an OMAX JetMachining Center can save you time and money, call or visit our website and request a free part analysis today.
OMAX CORPORATION
21409 72nd Avenue South
Kent, WA 98032
TEL 1-253-872-2300 / 1-800-838-0343
FAX 1-253-872-6190
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