Olympus BH2 Service manual

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TO OLYMPUS MICROSCOPE SERVICING PERSONNEL

This manual has been published chiefly for proviciing repair procedures for the OLYMPUS System Microscope BHS, but i s applicable also to the Models BHT and BHTU which are similar t o the Model BHS in the internal construction of the main body. However, light sources of these models are different and specifically described in "Troubleshooting" contained in the last part of this manual.

The Series BH2 models feature a fine & coarse adjustment assembly of essentially the same design as that of the Series BH, except for a reduction gear unit which is attached to the rear of the arm in Series BH2. BH2-BIITR tubes are of the constant tube length design and are different in the internal mechanism from BH-BIITR, though optical alignment procedures for the prisms are nearly the same. Further, adoption of the constant tube length design has made i t possible lo take lnicrographs with the focusing eyepiece inserted into the right side eyepiece sleeve of the observatio~ilube, illereby introducing the necessity to adjust parfocality of observation tube and phototube.

In order to prevent trouble from occurring during shipmelit or long-term use, importants immovable parts are fixed with cement and are particularly descrit~edat the steps of disassembly in this manual. Removing procedures are given for parts which are glued with adhesive agents of exceptionally high bonding force.

Prisms are glued with Araldite OT1028. When it i s necessary t o disassemble these prisms, cut off excessive cement with a razor blade (one-side edge) or knife edge before attempting disassembly. I f the prisms cannot be disassembled even after removing excessive cement, heat the entire area of the cemented surface with a soldering iron or a similar tool.

I n the descriptions contained in this manual, "right" and "left"

are defined in the direction as seen by the

microscopist sitting in the observing position through the microscope.

For cleaning lenses, a liquid mixture of alcohol

(3) and ether

(7) should be used. For details, reference

should be made t o "How t o Clean the Microscope"

which is available upon separate request.

Requisites for repairs:

 

 

1.

First of all, ascertain what parts of the microscope the user or owner of which wishes you t o repair.

2.

Never fail to check the entire function of the microscope before you commence i t s repair.

a)Find out what parts are defective and how much they are damaged.

b)Prior to repair, think of the best possible order to disassembling the defective parts in a most efficient way.

3.After completing the repair, check the functions of not only the re-assembledparts but also the entire microscope to make sure no defect should be left unremedied.

4. Be careful not to deform repair parts during the assembly, make it practice t o use tools and jigs specified for purpose.

5. Make repairs promptly and accurately.

CONTENTS

1.

REPAIR TOOLS AND JIGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 1

2 .

EXPLODED PARTS DIAGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

3.

DISASSEMBLY PROCEDURE FOR FlNE &

 

 

COARSE ADJUSTMENT UNIT OF BHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21

4 .

ASSEMBLY PROCEDURE FOR FlNE &

 

 

COARSE ADJUSTMENT UNIT OF BHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29

5 .

DISASSEMBLY PROCEDURE FOR BASE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . .

40

6 .

ASSEMBLY PROCEDURE FOR BASE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42

7.

DISASSEMBLY PROCEDURE FOR BIi2.CH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

44

8 .

ASSEMBLY PROCEDURE FOR BH2..CH.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

9 .

OVERALL ASSEMBLY AND ADJUSTMENT FOR BHS-F . . . . . . . . . . . . . . . . . . .

48

10.

DISASSEMBLY PROCEDURE FOR BH2.BI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

52

11.

ASSEMBLY PROCEDURE FOR BH2.BI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

57

12.

DISASSEMBLY PROCEDURE FOR BH2.TR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

67

13.

ASSEMBLY PROCEDURE FOR BH2.TR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

69

14.

DISASSEMBLY PROCEDURE FOR BH2.SV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

75

15.

ASSEMBLY PROCEDURE FOR BH2.SV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

81

16.

DISASSEMBLY AND ASSEMBLY PROCEDURE FOR BH2.HRIHL . . . . . . . . . . . .

89

17.

DISASSEMBLY PROCEDURE FOR BH2.AAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

90

18.

ASSEMBLY PROCEDURE FOR BH2.AAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

92

19. DISASSEMBLY AND ASSEMBLY PROCEDURE FOR BH2.CD.. . . . . . . . . . . . . .94

20.

TROUBLESHOOTING OF ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . .

95

21.

ELECTRIC CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

97

1.

REPAIR TOOLS A N D GREASE

1-1

Regular Tools

 

 

OTOOl I

Set of screwdrivers (6 pcs.)

 

OT0015

Phillips screwdriver (medium size)

 

OT0016

Phillips screwdriver (large size)

 

OT0018

Screwdriver (large size)

 

OT0022

Adjustable spanner (flat tip)

 

OT0023

Handle of small size Phillips screwdriver, using OT1 141

 

OT0035

Tweezers (special made)

 

OT0079

Pliers

 

OT0207

Allen wrench (width 2.5 mm)

 

OT02 16

Set of Allen wrenches (8 pcs.)

 

OT0309

Tension gauge

 

OT0317

Thickness guage

 

OT1027

Alon Alpha (adhesive)

 

OT1028

Araldite (adhesive)

 

OT1126

Bellock (adhesive)

 

OT1131

Shellac (20 g) (adhesive)

 

OT1141

Phillips screwdriver tip, using OT0023

 

OT1144

Tension gauge

1-2

Grease

 

 

OT2006

 

 

OT2008

 

 

OT2012

 

1-3

Special Tools

 

 

 

1OX Eyepiece with cross hair

 

 

Focusing magnifier (PM-FT-36)

Pin face wrench for tension adjustment nut AA007700 Pin face wrench for nut of stage

Pin face wrench for fine adjustment Tool for holding gear

Test plate for observation tube alignment (1/100 square)

Centering objective for optical alignment of observation tube (for 160 mm) Standard objective for optical tube length alignment

Centering objective for optical alignment of observation tube (for 200 mm) Special WF 10X for optical tube length alignment

Special centering telescope

Stnadard jig for mechanical tube length control

Jig for receptacle balls

Spoon for balls

Pin tiole tube for aligning optical axis of mirror Centering adapter

Positionitiy jig for rack AB024100

Block for cliccl<iny sensitivity of fine adjustment Block for cliccking sensitivity of fine adjustment Jig for UIITR tulle prism alignment of BH2 series Alignment jig

IJosilionilig jig for prism ZA071000 of BH2-TR

.Jig fol intcrljupillary distance a t 62 mm of BH2-BIITR Aligri~r~etitjig for photo tube of BH2-TR

Finder eyepiccc

A MODEL OR UNIT. PARTS NUMBER AND QUANTITY.

I

- 3 -

L7:::8500/

/

KNW 3SA

 

AB 0866007,

AB 034700

--

-

-

I

" Uv

AB 023400

AA 001t100

 

P U K 2x6s.

AB 024800

3X/l(;,

 

/

P I II<

 

AB 034800

\

A13 3 X

AB 4 X 6 S A PUK 2 X 4SA

1 0 5 A V'

A l j 0:3? 100

AA 782900

A13 033800 /

AU 0!19000

 

AB 059200

 

 

AB 3X6SA

CSK 2 6 X 6%

3PUK 2 6 X 4SA7

TAB 060700

,,r

'$w@~ E X P L O D E D P A R T S DIAGIIA M

russuu-

OLVMPUS OPTICAL C , U l ,

1 1

1% Pl%i&'lTC'r. JAP

CA 035600

,

----

 

 

.-*&

 

WtfL N 01~1)~l i l b i ( i

1

0 1 4 ' ~ I ' A f i1I ~ ~ i It 4

l s lI A ' J I (:I ARIF Y

 

A MOIH I 011 O ~ J I

IIAII I c t

r d 1 1 t

t1i1 ti

~ t r i t )O l J A N I I 1 Y.

CSK 2.6 X 6SA

I

E X P L O D E D P A R T S DIAGRAM

MODEL

I

UNIT

1 FIG I

NOTE: WHEN ORDERING FOR SPARE PARTS. PLEASE CLARIFY A MODEL OR UNIT. PARTS NUMBER AND QUANTITY.

- 5 -

A M0I)I I OIi UNIT. PARTS NUMBER AND OUANTITY.

DT 0105(For 100V)

DT 0106(For 200V)

AB 099900( For 100V)

CUK 3 X 4SA

UYPC 64-1(For 100V)

UYPC 64-2(For 200V)

-CUK 3X4SA

'AA 8 14700

E X P L O D E D P A R T S DIAGRAM

I"MODEL

B2-BDS-2

OLYMPUS OPTICAL CO.,LTD. TOKYO, JAPAN

NOTE. WHEN ORDERING FOR SPARE PARTS. PLEASE CLARIFY A h40DEL OR UNIT. PARTS NUMBER AND QUANTITY.

I

- 7 -

*,

AB 046500

\

A[ 1 O;'!?!)lH)

A9 025600

KNW 2.6SA 3PUK 2.6 Y 5SA

CUK 4 x 30SA

DT 0103(For 100V)

DT 0104 (For 200V )

DS 0095 (For 100V)

DS 0096 (For 200V)

AB 028500( For 100V)

AB 028600( For 200V)

4 CUK 4 X lOSA,,,

BNW 4SA

GA 135400

'AB 061200(For IOOV) AB 061300( For 200V)

-

CLJK 4' 18SA

E X P L O D E D P A R T S D I A G R A M

NOTE WHEN ORDERING FOR SPARE P A R T S P L E A S E CLARIFY A M O D E L OR UNIT. P A R T S NUMBER 4ND QUANTITY.

LA 4 5 9 4 0 0 . 1

CUK 2.6 X 25SA

'- ----LA 459600

 

 

AB 058500

 

O&---2; ;:7

 

fY3\ AA 7263001

-

1

A%022400

 

 

 

NO1 I WIII N OI\I)I IIING FOR SPARE PARTS. PLEASE CLARIFY A MOIII- I. ON UNIT, PARTS NUMBER AND QUANTITY.

I

-- 12 -

A I B I C I D

096200 AB 060200-

-

CUK 3 X 8SA

CUK 2.6X 30SA

EXPLODED PARTS DIAGRAM

I

MODEL

1

UNIT

I FIG

 

 

 

 

1

 

 

I

 

I

OLYMPUS OPTICAL CO.. LTD. TOKYO, JAPAN

NOTE. WHEN ORDERING FOR SPARE PARTS. PLEASE CLARIFY A MODEL OR UNIT. PARTS NUMBER AND QUANTITY.

I

--- ---SP 1.6X4U0

--- AB 0 18400

AB 021000 .-- - ..

AB 021200---.

-

ACU 2.6 X 1OSA

PSK 2 x 4 ~ ~ 1

PSK 2 x ~ S A '

- L XPL 061LAX3 TS DIAGRAM

"%M*d4d--

0 I . V M P I J S OfJTICAL CQ.,LTD.TOKYO, JAPAN

NO ] I WI{L N OITIII I ~ I N GI o1i SPARE P'ARTSPLEASE CLARIFY

A MOl)l 1 01i ON11 PARTS NUMBER AND OUANTITY.

I

- 15 -

E X P L O D E D P A R T S DIAGRAM

NO1E : WHEN ORDERING FOR SPARE PARTS. PLEASE CLARIFY A MODEL OR UNIT. PARTS NUMBER AND OiJANTITY.

AA 7 8 8 9 0 0 ~

AB 034200---

_ _

CUK 3X8SA

ER AND QUANTITY.

AB 040800

PUK 2 X 6SA

E X P L O D E D P A R T S DIAGRAM

OLVMPUS OPTICAL CO., LTD.TOKVO JAPAN

NOT E WHEN ORDERING FOH SPARE PARTS . P L E A S E CLARIF Y A M O D E L OR UNIT. P A R T S NUMBER AND QUANTITY.

EXPLODED PARTS DIAGRAM

[ MODEL

I

UNIT

I FIG

 

 

I

I I

OLVMPUS OPTICAL CO.. LTD. TOKYO. JAPAN

..". .. ORDERING FOR SPARE PARTS. PLEASE CLARIFY

NnTF WHFN.- . -

- ,

A MODEL OR UNIT, PARTS NUMBER AND QUANTITY.

Olympus BH2 Service manual
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