Olympia/Luggage America 65 User Manual
BLASTER 65 Go-kart
Read this manual carefully. It contains important safety information.
No one under the age of 16 should operate this Go-Kart
OWNER’S MANUAL
Minimum Age Requirement 16
Always wear a helmet; It could save your Life!
Please obtain, review, and follow provincial / municipal government acts and regulations pertaining to owning and
operating an off-road vehicle.
I
REV - B
Congratulations on your purchase of the
Baja Motorsports Blaster 65 Go-Kart.
It is warranted to be free of manufacturing defects in the material of workmanship
for a period of 90 days form the date of purchase. During the warranty period BAJA
MOTORSPORTS, LLC will at its option, repair, provide replacement parts or replace your
Baja Motorsports Blaster Go-Kart at no charge. This warranty does not cover normal
wear items or damage caused by neglect or misuse of the product.
Engine Warranty – 90 days
Frame Warranty – 90 days
Warranty is void if:
Frame is bent or broken due to abuse
If wheels are bent or broken
Fender bent or broken due to abuse
Any sign of impact, accident, jumping, spin-outs or roll over.
BAJA MOTORSPORTS, LLC is not liable for any damage claim or liability claim person or
otherwise resulting from the operation of this product in any way.
Should you experience a problem or need to return your Baja Motorsports Blaster 65 Go-kart for
repair, please call the BAJA MOTORSPORTS customer service department TOLL FREE at 1-888-863-
BAJA (2252) between the house of 7am and 5pm Monday thru Friday PST and Saturday 8am to 4pm
PST. During DST hours change to MT. You will be instructed how to proceed.
A COPY OF THE SALES RECEIPT IS REQUIRED.
II
!
WARNING
This manual should be considered as a permanent part of the
vehicle and should remain with the vehicle when resold or
otherwise transferred to a new user or operator. The manual
contains important safety information and instructions which
should be read carefully before operating the vehicle.
III
TABLE OF CONTENTS
NOTICE TO UERS....................................................................... 2
BLASTER 65 GOKART................................................................ 9
FUEL AND OIL............................................................................. 10
WARNING LABELS..................................................................... 11
THROTTLE AND BRAKE LEVER/KILL SWITCH........................ 13
ENGINE STARTING..................................................................... 14
RIDING YOUR GO-KART............................................................. 15
INSPECTION BEFORE RIDING................................................... 16
SAFETY GEAR / SEAT BELTS................................................... 18
BREAK-IN..................................................................................... 19
MAINTENANCE SCHEDULE....................................................... 21
ENGINE OIL.................................................................................. 23
AIR FILTER INSPECTION AND CLEANING................................ 25
TORQUE CONVERTER INSPECTION AND CLEANING........... 27
TIRES............................................................................................ 29
BRAKES....................................................................................... 30
CHAIN ADJUSTMENT.................................................................. 31
IGNITION SYSTEM CHECK.......................................................... 32
SLOPE GUIDE............................................................................... 33
TRANSPORTING........................................................................... 34
CLEANING PROCEDURE............................................................. 35
WASHING YOUR GO-KART......................................................... 36
STORAGE PROCEDURE............................................................... 37
TROUBLESHOOTING............................................................... 38
SERIAL NUMBER LOCATION....................................................... 39
SPECIFICATIONS......................................................................... 40
1
NOTICE TO USERS
Please read this manual and follow all instructions carefully. To emphasize the
special information, the symbol and the words WARNING or CAUTION have some
special meanings. Pay great attention to the messages.
NOTE: Indicating special information which is to make maintenance easier or
instructions clearer.
WARNING
Indicates a potential hazard that could result in
death or injury.
Indicates a potential hazard that could result in
vehicle damage.
WARNING and CAUTION are arranged like this:
The rst part will identify a POTENTIAL HAZARD.
The second part will describe WHAT COULD HAPPEN if
you ignore the WARNING or CAUTION.
The third part will describe HOW TO AVOID THE HAZARD.
This user’s manual contains important safety and maintenance information. Read it
carefully before riding. Failing to follow the warnings contained in this manual could
result in INJURY or DEATH.
It is important that this manual remain with the vehicle when you transfer it to another
user or owner.
All information, illustrations, photographs and specications contained in
this manual are based on the latest product information available at the time
of publication. Due to improvements or other changes, there will be some
discrepancies in this manual. We reserve the right to make product changes at any
time, without notice and without incurring any obligation to make the same or similar
changes to the vehicle previously built or sold.
2
NOTICE TO USERS
This off-road product IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. This
product handles differently from other vehicles including ATV’s and motorcycles. A
collision or rollover can occur quickly, even during routine maneuvers such as turning
and riding on hills or over obstacles.
To help you make informed decisions about safety, you will nd provided in this manual
operating procedures and other safety procedures which must be followed. In addition to
the safety information in this manual, you will nd safety labels on the product. FOLLOW
ALL WARNING BOTH IN THIS MANUAL AND ON THE PRODUCT.
Information which is particularly important is distinguished in this manual by the
following notations:
FAILURE TO FOLLOW WARNING INSTRUCTIONS
COULD RESULT IN SEVERE INJURY OR DEATH
TO THE OPERATOR OR PASSENGER, A BYSTANDER
OR A PERSON INSPECTING OR REPAIRING THE PRODUCT.
CAUTION INSTRUCTIONS ARE PROCEDURES TO
PREVENT DAMAGE TO THE VEHICLE OR INJURY
TO THE OPERATOR OR PASSENGER, A BYSTANDER
OR A PERSON INSPECTING OR REPAIRING THE
PRODUCT.
NOTE: A NOTE provides key information to make procedures easier or clearer.
3
IMPORTANT RULES FOR SAFE OPERATION
1. This vehicle is not licensable. IT IS NOT TO BE OPERATED ON ANY PUBLIC
ROAD, STREET, HIGHWAY, PARKING LOT, SIDEWALK, OR ALLEY. To do so would be in
violation of local law. This vehicle may be operated only on pirvate property and upon
areas approved by local law. Avoid operating this vehicle in any area with stationary
objects that the vehicle could travel under. Do not ride in areas where other recreational
vehicles are being operated. Be respectful of landowners and the environment.
2. This vehicle should NEVER be operated indoors. The exhaust from the
engine contains carbon monoxide, which is a tasteless, odorless, and poisonous
gas.
3. Unless otherwise specied in this manual, all screws, nuts, and bolts must
be kept tight to ensure that the vehicle is in safe operating condition. The engine
must be kept free of all dirt and other accumulations, paying particular attention to
throttle linkage area.
4. Prevailing-Torque-type locknuts lose their locking capability with repeated use and
require replacement. Ensure locknuts are functioning properly.
5. The tire pressure should be checked prior to each use. The recommended ination
4
NOTICE TO USERS
7. THE VEHICLE SHOULD NEVER BE STARTED WITHOUT FIRST CHECKING TO
SEE THAT THE THROTTLE IS IN IDLE POSITION. Do not start engine without
verifying proper function of the throttle. Never attempt to start this vehicle without
having the operator seated in the proper position. When starting with the operator in
the seat, the operator should have their left foot on the brake.
8. This vehicle is not designed or intended for racing, any form of competion, or
use on metal tracks.
9. The operator’s ability to operate this off-road vehicle safely is largely
dependent upon the operator’s ability to excercise proper judgment. An
operator also must not be too small or too large for controlled operation. The
operator must be of sufcient age, understanding, mental capacity, and physical
capability to safely operate this vehicle. This vehicle should only be operated after
mature, supervised instruction and sufcient practice in decongested areas. Safe
operation includes responsibility for the safety or a passenger (if any).
10. A DOUBLE SEAT VEHICLE IS DESIGNED FOR ONE OPERATOR AND ONE
PASSENGER. No one should ever attempt to ride on this vehicle without being seated,
with the seat belt properly secured. For double seat vehicles ridden without passenger,
the passenger seat belt must be secure to prevent it from getting caught in operating
components. Any passenger must be of sufcient age, understanding, mental capacity,
and physical capability to act to protect himself/herself. ALWAYS FOLLOW THE
RECOMMENDED AGE RESTRICTION OF 16 YEARS FOR OPERATORS AND
PASSENGERS.
11. The engine should be stopped when the vehicle is not in use.
12. The operator and passenger (if any) of this vehicle should always wear a helmet
approved by agencies such as Department of Transportation (DOT), Safety Helmet
Council of America (SHCA), or Snell Memorial Foundation (SNELL). Most off-road vehicle
accident fatalities are due to head injuries. The operator should also wear face shields or
goggles, boots or closed-toe shoes, gloves, and other appropriate protective clothing.
5
NOTICE TO USERS
13. LOOSE CLOTHING, LONG HAIR, OR ARTICLES WORN BY ANY OPERATOR OR
PASSENGER MUST BE FULLY CONTAINED OR COVERED TO PREVENT THEM FROM
POSSIBLY BEING CAUGHT IN ROTATING PARTS OF THE VEHICLE OR THE
SURROUNDING ENVIRONMENT WHILE RIDING. FAILURE TO OBEY COULD ENDANGER
THE PERSONAL SAFETY OF THE OPERATOR OR PASSENGER.
14. DO NOT PLACE HANDS, FEET, OR ANY OTHER PART OF THE BODY OR ANY
CLOTHING NEAR THE ENGINE, MUFFLER, WHEELS, CHAIN AND OTHER ROTATING
PARTS OF THE VEHICLE WHILE RIDING OR RUNNING THE ENGINE. Caution must be
used in performing required maintenance on or near an operating engine. Special
caution should be taken after the engine has been running, since the engine and other
drive components may be extremely hot.
15. Wet, slippery, rough, or steep terrain is potentially dangerous and may result in
injury if proper caution in not observed. Slow speeds are required to safely operate this
vehicle under those conditions. The operator must use mature judgment, skill, and
experience to choose a speed suitable for the terrain and riding conditions.
16. The governor settings for this vehicle’s engine must not be tampered with, altered,
or changed. The governor is set by the engine manufacturer and limits the maximum
speed of the engine (and vehicle) and protects the engine from damage. Excessive
speeds are potentially dangerous to the operator/passenger, and the engine.
17. Each time before using this vehicle, the fuel supply should checked. The fuel tank
should never be lled while the engine is running or while the engine is hot. Do not ll
tank in a closed area such as a garage, while smoking, or in the vacinity of an open ame.
Do not overll the tank. There should not be any fuel in the ller neck. Replace cap tightly
to prevent spillage of fuel and potential re hazard. After lling tank, move the vehicle at
least 15 feet away from the spot of lling before starting.
18. If the vehicle should start making unusual noise or vibrating abnormally, the
engine should be stopped and the spark plug wire disconnected. The vehicle should then
be checked for damaged. Excessive noise or vibration is generally a warning of loose or
worn parts.
6
NOTICE TO USERS
19. When making repairs or adjustments to the vehicle which do not involve
adjustments to the engine, the spark plug wire must be disconnected and kept
away from the spark plug to prevent accidental starting. When working on or
around, or when restarting engine, use extreme caution to avoid contact with the
mufer, cylinder head, or any other potentially hot area on or around the engine.
20. Always perform a pre-ride inspection before starting the engine. See
Pre-Ride Inspection section in this manual.
21. When storing the vehicle, it must be kept in a place where gasoline fumes
will not reach an open ame or spark. For long period storage, such as for winter,
the fuel tank should be drained in an open, cool area. The engine must be allowed
to cool before storage in any enclosure. Read and keep all printed material supplied
with this vehicle. Timely and specic instructions and an Operator’s Manual
revisions are included in supplements. If any printed material is unclear, contact the
manufacturer.
22. NEVER OPERATE THIS VEHICLE WHILE UNDER THE INFLUENCE OF
ALCOHOL, DRUGS, OR MEDICATION OF ANY KIND. SUCH OPERATION COULD BE
DANGEROUS TO YOURSELF AND/OR OTHERS.
23. Always slow down when turning. High speed turning may cause loss of
control, possible turnover of the vehicle, and/or possible injury to the operator or
passenger.
24. When turning, knobby tires amy increase the risk of loss of control. ALWAYS
SLOW DOWN! A collision or rollover can occur quickly, even during routine
maneuvers such as turning and riding on a hill or over obstacles, if you fail to take
proper precautions.
25. DO NOT RACE. JUMP, PERFORM “STUNT” RIDING OR “SPINOUTS” WHEN
OPERATING THIS VEHICLE. THIS VEHICLE IS NOT DESIGNED OR INTENDED FOR
SUCH OPERATION.
7
NOTICE TO USERS
26. This manual, along with the other supplements provided with your vehicle, provide
guidlines for the assembly, maintenance, and operation of this vehicle and is not intended
as a service manual.
27. Assembly, maintenance, and/or repair of this vehicle should only be performed by
persons of sufcient mechanical skill, experience, and judgment (such as outdoor
equipment dealers, motorcycle dealer/shops, or small engine dealers) so that no unsafe
condition or modication is made.
28. Always use extreme caution when starting the engine. Avoid touching the engine,
mufer, or drive components. These areas could cause burns on contact.
29. The battery (if applicable) contains sulfuric acid and must not come in contact with
skin, eyes, or clothing since this will cause severe burns possibly causing
disgurement. Also, battery may generate explosvie gases and must not be exposed to
sparks, ame, cigarettes, or anything ammable or an explosion may result causing
severe injury. Protective gloves and face protection must be worn when servicing the
battery.
30. ANY OPERATOR OR PASSENGER UNDER 18 YEARS OF AGE MUST ALWAYS BE
APPROPRIATELY SUPERVISED BY AN ADULT AT ALL TIMES WHILE OPERATING THE
VEHICLE.
31. Operating this vehicle requires skills acquired through practice over a period of
time. Take the time to learn the basic techniques well before attempting to operate the
vehicle.
32. Operate only on safe and familar terrain. Avoid loose gravel and rocks. Be careful
on wet surfaces and allow for extra braking distance.
8
BLASTER 65
Headrest
Front tire
Brushgaurd
Seatbelts
Luggage rack
Torque converter
[Left]
Air lter
On/Off switch
Rear tire
Fuel tank
Off button
Steering wheel
Brake uid resevoir
Recoil pull start
[Right]
9
FUEL AND OIL
FUEL
The proper fuel is very important for the engine. Ensure that there is no dust, dirt, or
water which has mixed in the fuel. Please use regular unleaded gasoline
ENGINE OIL
Your 6.5 HP Go-kart has a four-stroke engine. Please use oil as described in the chart
below. By using the prescribe oil, you will realize the best lubrication for the engine.
20W-50
15W-40
ENGINE
10W-30
TEMP.
°C
°F
-30
-22
-20-4-10
14
0
32
10
50
20
68
30
86
40
104
Use the chart to select a viscosity rating based on the temperature range in your
area.
10
WARNING LABELS
Read and follow all of the warnings
labels on your Go-kart. Make sure
you understand all the labels. Keep
the labels on the Go-kart. Do not
remove them for any reason. If
a label comes off or becomes
difcult to read, you should get a
replacement by contacting Baja
Motorsports.
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