OLT OLM Retractable Canopy Assembly Manual

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Assembly Manual
OLM Retractable Canopy for
12X12 Breeze Pergola
by
Outdoor Living Today
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Revision 8 August 1st /2017
In the event of a missing or broken piece, simply call the Outdoor Living Today Customer Support Line @ 1-888-658-1658 within 30 days of the delivery of your purchase. It is our commitment to you to courier replacement parts, free of charge, within 10 business days of this notification. Replacement parts will not be provided free of charge after the 30 day grace period.
Care and Maintenance -
Do not leave canopy extended during heavy snow storms or any extreme weather conditions. Reasonable care should be taken to remove accumulated dirt and debris in track. Canopy Tracks may have sharp corners. Always use gloves when handling to prevent cuts. Lubrication (supplied in kit) of wing wheels and track should be done annually. Wing and canopy can be removed seasonally to improve longevity. Check Wheels and Axel to ensure proper working order. Do not operate if cracked or broken. Call OLT for replacement. Check Track Screws for wear annually. Remove and replace any screws showing excessive wear. To keep the Harbor-Time canopy fabric looking clean and bright, wash periodically with a soft brush, warm water and mild soap. Do not use detergent. 5 year limited manufacturer's warranty on the Harbor-Time canopy fabric.
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Safety Glasses
Work Gloves
2 Ladders
Screw Gun/Drill
Tape Measure
Level
12x12 Breeze Pergola Retractable Canopy Parts List
Tools Required (Not Provided)
Safety Equipment Required (Not Provided)
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Parts List
F - Canopy Pull Handle
B - 139 1/2” long Canopy Tracks - 2 Pcs.
Drilled 2 3/4” from one end only. (Left/Right)
C - 133” long Aluminum Wings (6) with 5 Canopy Fabrics.(2EW + 3W) (Plastic Wheel attached to each Wing end). Actual Aluminum Wing Length - 130 1/4” Actual Fabric Length - 130 3/4”
Track Lubricant - 1 Pc.
E - Wing Anchor Knobs
- 3 Pcs.
1 1/4” Self Tapping Pan Head Screws
- 14 Pcs.
4” Brown Screws -
- 8 Pcs.
1 1/4” Brown Wood Screws -
- 8 Pcs.
A - 1 1/2” x 2 1/2” x 8 1/2” Canopy Lowering Cleat - 3 Pcs.
D - Aluminum Wing Stop 4 1/2” Long- 2 Pcs. 2 drill holes.
1/8” Drill Bit
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2.
3.
4.
Installation of the OLM Retractable Canopy couldn’t be easier. Just 4 Easy Steps!
1. Attach lowering cleat and canopy tracks to pergola framing.
2. Lift aluminum wings with canopy and feed wheels into track.
3. Position aluminum wing stops and attach.
4. Install knobs to anchor both ends of your canopy.
Installation will require 2 people.
1.
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2. With Step Ladders and assistance, lift up Part B - 139 1/2” long Canopy Track and position
against post and tight to the underside of pergola joist on side (use side without lowering cleats first). Align track with drilled end (2 3/4” away from one end) against post. Attach track to post with 1 - 1/4” Brown Screw. On opposite end of track, screw 1 - 1 1/4” Sliver Self Tapping Screw up through the track into bottom of wood joist. Attach 3 more 1 1/4” Silver Self Tapping Screws evenly spaced along the the track into the bottom of joist.
Gap for wooden wing stop is generally the anchor end of canopy and where the fabric will bunch up.
Gap
Flush
1. With a Step Ladder, install Part A - Canopy Lowering Cleats - 3 pcs. (1 1/2” x 2 1/2” x 8 1/2”)
with 2 - 4” screws. Cleats will lower the canopy on one side and drain water off the fabric so it doesn’t collect excessively. Decide best side for water to drain for your situation. Position cleats underneath pergola joists or blocking as shown above and attach. Cleats are pre-drilled 3/4” from each end.
3 Cleats
Part B
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4. Prior to feeding Part C - Aluminum Wings
and Canopy into track, locate Lubricant in
Hardware Pack and apply a small amount to top of each wheel. Spin wheel slowly to lubricate entire surface. Complete all wheels.
Lubricant
Part C (6 Wings)
Track
Track
Gap
3. Align and attach second Canopy Track
directly underneath lowering cleats as per Step 2. Position track with drilled end flush against post as illustrated above. Use 2 -1 1/4” Silver Self Tapping Screws from track into each lowering cleat.
2 - 1 1/4” screws/cleat.
2 - 1 1/4” screws/cleat.
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5. Before feeding Part C - 133” long Aluminum Wings (6)
with Canopy into track, make sure canopy fabric is facing
the correct direction. First, locate Lead and Anchor Wings in set. Both have a black pull rope attached. Make sure rope knots are facing to the inside and the pull rope is facing to the outside. Starting with the Lead Wing, feed the wing wheels onto the track as shown above. Wheels have springs and compress in and out slightly to fit. Feed wings in the track that is open on the end (gap side) first.
Lead Wing
Pull Rope on Lead Wing
Rope Knot on inside
Anchor Rope on last wing facing out
Lead Wing
Lead Wing
2nd Wing
2nd Wing
6. Push Lead Wing slightly ahead on track. Wings can roll out of track until Part D - 1 1/2” x3 1/2” x
4 1/2” Aluminum Wing Stops are installed so be careful. Lift and feed 2nd Wing into track and push
wing slightly forward.
Gap side
2nd Wing
Important- Ensure rope knots are on the top side of the canopy, facing the center of the pergola so that pull rope is accessible.
You will need 2 Ladders and a helper to feed the wings into track.
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7. Continue to feed wings
into the track until all wings are installed.
Lead Wing
2nd Wing
3rd Wing
Anchor Wing
6 Wings
8. Install Part D - 4 1/2” long Aluminum Wing Stops - 2 Pcs. where track ends and gap exists. Use
2 - 1 1/4” brown screws per stop to install. When removing the wings and canopy in the future, simply remove wing stops and roll wing and canopy out carefully with a helper.
Both sides
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9. Using Part F - Canopy Pull Handle, pull canopy
back and forth a few times to lubricate wheels and track. If wing binds, stop and pull foward until wings are straight and start again. When wings and canopy are tracking well, pull canopy to anchor side of pergola to install Part E - Wing Anchor Knob.
Anchor Rope
Lead Rope
Part F - Canopy Pull Handle
10. With canopy pull handle or on a ladder using your hand, pull anchor rope up tight so anchor
canopy wing can’t move. Confirm anchor wing wheel is against aluminum wing stops. Center Anchor Knob from side-to-side and mark. Before attaching, make sure anchor rope will be snug when slipped over knob. Screw wing anchor knob into outside girder. Pre-drilling with 1/8” drill bit may be helpful.
Part E - Wing Anchor Knob
Outside Girder
Pre-drilling with 1/8” drill bit first.
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11. Pull canopy out using pull han-
dle on lead rope. Fully extend canopy until outside lead wing con­tacts corner bracket or until canopy cannot extend further. Follow Step 10 to position and attach wing anchor knob to outside girder.
Lead Rope
Lead wing tight against corner bracket
12. Extend and contract the
canopy several times with pull handle. When extending or contracting the canopy, pull firmly in one continuous motion to prevent wings from binding.
When your canopy is contracted, an optional 3rd wing anchor knob can be installed to keep canopy from opening in windy conditions. Follow Steps 9 and 10 to install. Use any convenient joist to install knob.
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Congratulations on installing your OLM Retractable Canopy from Outdoor Living Today.
We hope your experience assembling your OLM Retractable Canopy has been both positive and rewarding.
We value your feedback and would like to hear back from you on how well we are doing in the following areas:
1. Customer Service
2. On Time Shipping
3. Motor Freight Delivery
4. Quality of Materials
5. Assembly Manual
6. Overall Satisfaction.
Please call, write or email us at:
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The materials contained in this Assembly Manual may be down­loaded or copied provided that ALL copies retain the copyright and any other proprietary notices contained on the materials. No material may be modified, edited or taken out of context such that its use creates a false or misleading statement or impression as to the positions, statements or actions.
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Outdoor Living Today
Care and Maintenance -
Do not leave canopy extended during heavy snow storms or any extreme weather conditions. Reasonable care should be taken to remove accumulated dirt and debris in track. Canopy Tracks may have sharp corners. Always use gloves when handling to prevent cuts. Lubrication (supplied in kit) of wing wheels and track should be done annually. Wing and canopy can be removed seasonally to improve longevity. To keep the Harbor-Time canopy fabric looking clean and bright, wash periodically with a soft brush, warm water and mild soap. Do not use detergent. 5 year limited manufacturer's warranty on the Harbor-Time canopy fabric.
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