OKUtools EP-8, EP-10, EP-9 Operating Instructions Manual
English Stud Gun EP-8, EP-9, EP-10
OKU Tools GmbH, 71229 Leonberg, Germany
1
EN
Stud Gun
Automatic Stud Gun EP-8, EP-9, EP-10
Operating instructions
(ID-No. 00035102)
00100192 EP-8 (gun for manual use)
00101758 EP-8 (gun for machine)
00100193 EP-9 (gun for manual use)
00100262 EP-9 (gun for machine)
00100194 EP-10 (gun for manual use)
00100263 EP-10 (gun for machine)
English Stud Gun EP-8, EP-9, EP-10
OKU Tools GmbH, 71229 Leonberg, Germany
2
EN
Table of contents
Table of contents ................................................................................................................... 2
1 Preface and general information ......................................................................................... 3
1.1 General ........................................................................................................................ 3
1.2 Scope of supply ........................................................................................................... 3
1.3 Intended use ................................................................................................................ 3
1.4 Liability ......................................................................................................................... 3
1.5 Warranty ...................................................................................................................... 4
2 Safety information .............................................................................................................. 4
2.1 Personnel responsible for safety............................................................................... 4
2.1.1 Operator ................................................................................................................ 4
2.1.2 Qualified personnel ................................................................................................ 4
2.2 General safety instructions ....................................................................................... 4
2.3 Layout of the safety instructions ............................................................................... 5
3 Technical Data ................................................................................................................... 5
3.1 Stud types .................................................................................................................... 5
3.2 Dimensions and weight ................................................................................................ 6
3.3 Noise emission ............................................................................................................ 6
3.4 Ambient conditions ....................................................................................................... 6
4 Commissioning ................................................................................................................... 6
4.1 Pneumatic connection .................................................................................................. 6
5 Operation of the gun ........................................................................................................... 7
5.1 Insertion of studs.......................................................................................................... 7
5.2 Faults during insertion .................................................................................................. 7
5.2.1 Studs inserted to deep ........................................................................................... 7
5.2.2 Studs jut out off the tire .......................................................................................... 7
5.3 Conversion of machine gun to manual gun ............................................................... 8
6 Faults and troubleshooting ................................................................................................. 9
7 Lubrication and maintenance .............................................................................................10
7.1 Lubrication ..................................................................................................................10
7.1.1 Lubricating oil .......................................................................................................10
7.1.2 Lubricating grease ................................................................................................10
7.2 Greasing points ...........................................................................................................10
7.3 Maintenance ...............................................................................................................11
8 Shutdown and dismounting ...............................................................................................11
9 Spear and wear parts ........................................................................................................12
9.1 Requirements .............................................................................................................12
9.2 Handling of order ........................................................................................................12
9.3 Explanation to the spare parts list ...............................................................................12
9.4 Spare parts-set ...........................................................................................................12
9.5 Exploded drawing EP-8, EP-9, EP-10 .........................................................................13
9.6 Spare parts list EP-8, EP-9, EP-10 .............................................................................14
10 Appendix .........................................................................................................................16
10.1 CE-Declaration of Conformity ....................................................................................16
10.2 Copyright ..................................................................................................................17
10.3 Manufacturer and contact person .......................... Fehler! Textmarke nicht definiert.
11 Notes ...............................................................................................................................18
English Stud Gun EP-8, EP-9, EP-10
OKU Tools GmbH, 71229 Leonberg, Germany
3
EN
1 Preface and general information
1.1 General
The operating instructions is used for safe operation of the Stud Guns (in the following referred to as “gun“) type Automatic Stud Gun EP-8, EP-9 and EP-10 (ID-No.
100192, 100193, 100194, 101758, 100262, 100263)). The safety instructions included hereinafter must be observed.
The operating instructions must be available for anybody who is working with the gun
and the included instructions must be carefully attended to.
The operating instructions must always be complete and perfectly readable.
1.2 Scope of supply
The delivery normally consists of a stud gun, the operating instruction and 1 separating finger for multi-flange studs fingers (only EP-8 and EP-9). The parts included in
your delivery are stated in the accompanying papers.
These papers shall be checked for conformity, immediately after receipt of the goods.
OKU Tools GmbH does not provide any guarantee and/or accept any liability for defects complained belatedly. Therefore:
Contact the forwarder immediately to complain visible transit damages.
Contact OKU Tools GmbH immediately to complain visible defects and/or incom-
pleteness of delivery.
1.3 Intended use
The gun is intended to be used only for the insertion of single and multi-flange spikes
into tyres of cars.
Any other use shall be deemed to be inappropriate!
1.4 Liability
The information, data and notes of this operating instruction were up-to-date when
passing for press. The specifications, illustrations and descriptions included hereinafter do not apply for any previously supplied guns.
We do not accept liability for damages and operating troubles caused by:
inappropriate use.
unauthorized modification of gun.
improper operation of the gun.
operating errors.
disregard of this operating instructions.
English Stud Gun EP-8, EP-9, EP-10
OKU Tools GmbH, 71229 Leonberg, Germany
4
EN
1.5 Warranty
Conditions of warranty: see Standard Terms and Conditions of OKU Tools GmbH.
Assert warranty claims against OKU Tools GmbH immediately after detection of the
defect.
Warranty claims expire in each case in which liability claims cannot be made.
2 Safety information
2.1 Personnel responsible for safety
2.1.1 Operator
Operator is called any natural or legal person who is using the gun and/or on behalf of
whom the gun is used.
The operator and/or his safety officer must ensure,
observance of the relevant regulations, instructions and laws,
only qualified personnel is working with the gun,
personnel having the operating instructions available at any time,
to prohibit non-qualified personnel from working with the gun.
2.1.2 Qualified personnel
As qualified personnel are to be considered persons who were authorised by the
safety officer of the plant to perform the necessary activities and who are able to recognise and avoid potential hazards because of their education, experience, instructions and their knowledge about corresponding standards and rules for the prevention
of accidents as well as operating conditions (see IEC 364, definition for qualified personnel).
2.2 General safety instructions
These safety instructions do not claim to be exhaustive. In case of any questions,
please, contact OKU Tools.
At the time of delivery the gun is state of the art and reliable.
The gun is a source of danger for persons, for the gun itself and for other material as-
sets of the operator, if
it is operated by unqualified personnel.
it is used inappropriately.
Operate the gun only when it is in good condition.
Any upgrade, modification or redesign of the gun is basically prohibited. In this case,
please confer with OKU Tools.
English Stud Gun EP-8, EP-9, EP-10
OKU Tools GmbH, 71229 Leonberg, Germany
5
EN
2.3 Layout of the safety instructions
The safety instructions described hereinafter are arranged consistently.
Beware of personal injury
Pictogram Meaning Signal words Notes
Warning for hazardous
electrical voltage
Danger! Warns of imminent danger.
Consequences of disregarding:
Death or very severe injuries
Warning for general danger
Warning! Warns of a potential, very hazardous
situation.
Consequences if disregarded:
Death or very severe injuries
Warning for a general danger
Caution! Warns of a potential hazardous situa-
tion.
Consequences if disregarded:
Light or minor injuries
Warning of material damage
Icons used Meaning Signal words Notes
Warning of material damage
Stop! Warns of potential material
damage.
Consequences if disregarded:
Ambient damage or damage of
the gun.
Other information
Icons used Meaning Signal words Notes
General note
Note!
Designates a general, useful
note.
Adherence hereof will ease the
use of the gun.
3 Technical Data
3.1 Stud types
The gun can be used for the insertion of single-flange and multi-flange studs into car
tires. Factory setting is for the insertion of single-flange studs.
To operate the gun with multi-flange studs you’ll be needed to convert the gun (not
possible for EP-10). Exchange the separating finger (20) of the single-flange studs for
the provided separating fingers of the multi-flange studs, as described in chapter 6.7.
English Stud Gun EP-8, EP-9, EP-10
OKU Tools GmbH, 71229 Leonberg, Germany
6
EN
Type ID.-No. Stud sizes
EP-8 (gun for manual use) 100192 Ø8 from a length of 11 mm
Multi-flange studs with a Ø8 and a
length of 10 mm can be inserted
with gun EPK-8 only.
EP-8 (gun for machine) 101758
EP-9 (gun for manual use) 100193 Ø8 from a length of 11 mm
Ø9 from a length of 11 mm
EP-9 (gun for machine) 100262
EP-10 (gun for manual use) 100194 Single-flange studs with an Ø10,
Ø9 from a length of 13 mm only.
EP-10 (gun for machine) 100263
3.2 Dimensions and weight
The following values are valid for the gun without any accessories and can differ according to the respective extra equipment.
Length ca. 282 mm
Width ca. 60 mm
Height ca. 194 mm
Weight ca. 1,8 kg
3.3 Noise emission
The sound pressure level at the work station of the operator can reach up to
83 dB(A). Provide suitable ear protection for the operator.
3.4 Ambient conditions
Use the gun only in closed and dry rooms.
The permissible ambient temperature during operation is from 10 °C to 40 °C.
4 Commissioning
Precautions to be taken before start working with the gun
Check gun for proper condition.
Do never operate a damaged gun.
4.1 Pneumatic connection
The pneumatic connection is to be made by qualified personnel with extensive knowledge in handling of pneumatic
systems.
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