Okofen PE 32, PE 15, PE 36, PE 48, PE 56 Operating Manual

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Operating Manual

+ Initial start up Pellet heating system with auger delivery system or vacuum suction system for professionals

PELLEMATIC® PE(S)(K)(B) 10 — 56

FA_V2.03

Pelletronic TOUCH

ENGLISH

PE 567 EN 1.1 · www.oekofen.com

Title:

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Article number:

PE 567 EN 1.1

Version valid from:

06/2015

Approved: Wohlinger Christian

Author

ÖkoFEN Forschungs- &. EntwicklungsgesmbH A-4133 Niederkappel, Gewerbepark 1 Tel.: +43 (0) 72 86 / 74 50 Fax.: +43 (0) 72 86 / 74 50 – 10 E-Mail: oekofen@pelletsheizung.at

www.oekofen.com Subject to modifcations

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

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stteemm ........................ ............................ .............. ............................ .................................. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..............................1100

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7.1 Plugs on the boiler control unit ......................... . . . . . ....................... . . . . . ........................ . . ................................ 13

7.2 Wiring diagrams .... . . .................................................................................................................................... 15

7.3 LED status boiler controller....... . . . . . . ........................ . . .......................... . . ......................... . . . .......................... 19

7.4 Cable Routing.................. . . ........................... . .............................................................................................. 19

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8.1 LED status heating controller . . . ................................................................................................................... 21

8.2 Connection plan .................. . . . . . ....................... . . . .......................... . . ......................... . . . .................................22

8.2.1 Jumper X34 for analog voltage outputs X11 (OUT1) and X21 (OUT2) . ....................... . . . . .............25

8.3 Rules of wiring for micronetwork with 1,2 or more heating controllers ... . . . . ...............................................25

8.4 Wiring diagrams. . ....................... . . . . . ........................ . . . ......................... . . ..................................................... 26

8.5 Assembly and disassembly of the heating controller circuit board .......................................................... 28

8.6 Cable specification Pelletronic Touch...... . . ....................... . . . . . ........................ . . . . ........................................ 30

8.7 Sensor values..... . . .......................... . . ....................... . . . . . . ....................... . . . ..................................................... 31

8.8 Hydraulic connecting diagrams ..................................................................................................................32

8.8.1 Hydraulic connecting diagrams Pelletronic Touch ............... . . . ...................................................32

99TThheeTToouucchhooppeerraattiinnggddeevviiccee........ ............................ .............. .............................................................................. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 4411

9.1 User controls and their function ........ . . ........................ . . . . ........................ . . . . ........................ . . . .................... 43

9.2 Main Menu .................................................................................................................................................. 45

9.3 Replacing a Touch operating device . . ......................... . . . ....................... . . . . . ............................................... 46

9.4 Backside of the Touch operating device .. . . . . ........................ . . ................................................................... 47

9.5 Calibration .................................................................................................................................................. 48

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1111DDeeffaauullttvvaalluueessaannddsseettttiinnggss .......... ............................ .............. ........................................................................ .... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 5533

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12.1 Product Description . . . .................................................................................................................................57

12.1.1 Installation Requirements ... . . . . ........................ . . . . ........................ . . . .......................... . ...................57

12.1.2 System Description .................................................................................................................... 58

12.2 Settings on the Touch Operating Device. ........................ . . . .......................... . ........................................... 59

12.3 Opening the Password-Protected Remote Maintenance Website ................... . . . . ...................... . . . . . . ........ 61

12.4 Description of the Pelletronic Online Website.......................................................................................... 62

12.4.1 Making Settings ........... . . . ....................... . . . . . . ....................... . . . .................................................... 63

12.4.2 Adjustment of the power rating . . ............................................................................................. 64

12.4.3 Error Messages by E-mail . . . . . ........................ . . . . ........................ . . .............................................. 65

12.4.4 Quit malfunction ........................ . . . . . . ......................................................................................... 67

12.4.5 Code input................................................................................................................................. 68

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13.1 Performance adjustment ...................... . . . . ........................ . . ....................................................................... 70

13.2 Setting the adresses of the Bus-participants............................................................................................ 70

13.2.1 Setting the address at the burner controller . . ...........................................................................70

13.2.2 Setting the address at the heating controller ......................... . . . . ............................................... 71

13.2.3 Setting the adress for the remote control . . . . ......................... . ........................... . . ......................72

13.2.4 Settings before starting up........................................................................................................72

13.2.5 Setting the adress for remote control Touch ...... . . . ...................................................................73

13.2.6 Setting the adress for remote control ...... . . ......................... . . . .................................................. 74

13.2.7 Code Input. ....................... . . . . . .....................................................................................................75

13.2.8 Periphery Learning.................. . . . .......................... . .....................................................................77

13.2.9 Flowtronic ........................ . . ........................... . ......................... . . . . ....................... . . . . . .................. 84

13.3 Mode.......................................................................................................................................................... 84

13.3.1 Operation mode.. . ........................... . . ....................... . . . . . . ...................... ...................................... 85

13.3.2 Operation mode HC 1 .... . . . . . ....................... . . . . ......................... . ........................... . . ..................... 85

Contents

13.3.3 Operation mode HC 2–6 ........................................................................................................... 85

13.3.4 Operation Mode DHW .............................................................................................................. 86

13.3.5 Operation mode solar ............................................................................................................... 86

13.3.6 Operation mode Pellematic . . ........................ . . .......................... . . .............................................. 87

13.4 Measuring values....................................................................................................................................... 87

13.5 Weather..................................................................................................................................................... 88

13.6 Eco Mode .................................................................................................................................................. 89

13.7 Heating Circuit.. . . . . . ........................ . . . ......................... . . ........................... . ................................................... 91

13.7.1 Screed programme . . ......................... . . . . ...................... . . . . . . ........................ . . ............................... 94

13.8 Solar Heating.... . . . .......................... . ......................... . . . . ...................... . . . . . . .................................................. 94

13.8.1 Menu Solar Heating...... . . . ....................... . . . . . . ....................... . . . . ......................... . ......................... 95

13.9 DHW settings ........................ . . . . . . ....................... . . . . ......................... . ........................... . . ............................ 96

13.10 DHW Return Pump settings . . ....................... . . . .......................... . . ......................... . . . ................................ 97

13.11 Solar settings .............. . ........................ . . . . . ....................... . . . . . ........................ . . .......................................... 98

13.12 Accumulator settings...................... . . . . ......................... . . .......................... . . .............................................104

13.13 System Regulation ................. . . . . ...................... . . . . . ......................... . . .......................... . . ...........................106

13.13.1 Cascade settings.................. . . . . ........................ . . . .......................... . ......................... . . . . ............. 107

13.13.2 Existing Boiler ...........................................................................................................................111

13.14 Pellematic settings ................................................................................................................................... 113

13.14.1 Outertemperature control... . . ................................................................................................... 114

13.14.2 External Power Ventilator........................................................................................................ 115

13.14.3 Permanent operation. . .......................... . ......................... . . . . ..................................................... 115

13.14.4 Ignition settings .......................................................................................................................116

13.14.5 Full power settings .................................................................................................................. 117

13.14.6 Run Down Time settings.. . . . . ........................ . . . . ........................ . . . .......................... . .................. 118

13.14.7 De-ashing system settings ................. . . . ....................... . . . . . . ....................... . . . . .......................... 119

13.14.8 Boiler cleaning ....................... . . . . . ........................ . . . ......................... . . ....................................... 121

13.14.9 Negative Draft . .......................... . ........................... . . ....................... . . . . . . .................................. 122

13.14.10 FRT Controller . . ........................ . . . . ........................ . . . .......................... . . .................................. 123

13.14.11 Level detection system ....... . . . . ...................... . . . . . . ........................ . . .......................... . . ............. 125

13.14.12 Boiler Controlled Pump . ......................... . . ........................... . ........................ . . . . . .................... 126

13.14.13 Suction turbine ....................... . . . ............................................................................................ 128

13.14.14 Output Settings ................. . . . . . ............................................................................................... 129

13.14.15 Output Test......... . . .................................................................................................................130

13.14.16 Maintenance .. . . . ....................... . . . ........................................................................................... 132

13.14.17 Calibrate........... . ..................................................................................................................... 133

13.14.18 Magnet Valve..................... . ................................................................................................... 134

13.14.19 Settings....................... . .......................................................................................................... 135

13.15 Heating Main Pump...................... . . . ........................................................................................................ 137

13.16 General settings .... . . . . . ......................... . . .................................................................................................. 138

13.16.1 Chimney................... . . . . . . ........................ . . . ................................................................................ 141

13.16.2 Datalog........... . . . . ........................ . . . . ........................ . . ........................... . . .................................. 142

13.16.3 Delete Log............. . . . . . ....................... . . . . .................................................................................. 143

13.16.4 ModBUS . . . ....................... . . . . . ........................ . . .........................................................................144

13.16.5 E-Mail ........ . . . . . ........................ . . . .......................... . ......................... . . . . ...................................... 146

13.16.6 IP Config .................... . . . ........................ . . . . . ....................... . . . . ......................... . ........................ 147

13.16.7 USB ............... . . . .......................... . ......................... . . . . ...................... . . . . . ....................................150

13.17 Software settings ............................ . . ........................ . . . . ........................ . . . . ............................................... 151

13.17.1 Configuration .......................... . . ....................... . . . . . ........................ . . . . .......................

................. 151

13.17.2 Function room sensor ................ . . . . . ....................... . . . . ......................... . . ......................... . . ....... 152

13.17.3 Update Heating Controller, Touch Operating device and Remote Control . . . . . . ..................... 152

13.17.4 Software Update................. . ........................ . . . . . ....................... . . . . . ........................ . . ................ 153

1144AAppppeennddiixx.... .............. ............................ .............. .................................................................... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ................ ..........................115544

14.1 Malfunctions.............................................................................................................................................. 154

14.1.1 Malfunctions - what to do............. . . . ......................... . . ......................... . . . . ...................... . . . . . . ...... 154

14.1.2 Fault texts ........... . . . ................................................................................................................... 154

14.1.3 Malfunction report .................................................................................................................... 155

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Dear Customer 5

11 Dear Customer

ÖkoFEN is Europe’s leading specialist in pellet heating.

Proficiency, innovation and quality combined. This is the tradition on which ÖkoFEN shapes the future. We are very pleased that you too have decided to purchase a product from ÖkoFEN.

• This manual is intended to help you operate the product safely, properly and economically.

• Please read this manual right through and take note of the safety warnings.

• Keep all documentation supplied with this unit in a safe place for future reference. Please pass on the documentation to the new user if you decide to part with the unit at a later date.

• Please contact your authorised dealer if you have any questions.

ÖkoFEN attaches great importance to the development of new products. Our R&D Department repeatedly challenges the effectiveness of tried-and-tested systems and works continuously on improvements. In this way, we secure our technological advantage. We have already received many national and international awards for our products. All our products comply with European standards in respect of quality, efficiency and emissions.

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Use only for the purpose intended

22 Use only for the purpose intended

The pellet heating system is designed to heat water for central or other indirect heating systems and hot water supply for buildings. It is not permissible to use the pellet heating system for any other purpose. Reasonable foreseeable inadvertent uses for the heating system are not known.

PE 567 EN 1.1

Types of safety warning sign

33 Types of safety warning sign

The warning signs use the following symbols and texts.

Types of safety warning sign

1. Risk of injury

2. Consequences of risk

3. Avoiding risk

1. Risk of injury:

Danger - indicates a situation that could lead to death or lifethreatening injury.

Warning - indicates a situation that could lead life-threatening or serious injury.

Caution - indicates a situation that could lead to injury.

Note - indicates a situation that could lead to property damage.

2. Consequences of risk

Effects and consequences resulting from incorrect operation.

3. Avoiding risk

Observing safety instructions ensures that the heating system is operated safely

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

System overview

44 System overview

The whole system consists of following components:

ଉ Pellematic boiler:

• PE - Boiler with pellets transport auger as delivery system

• PES - Boiler with vacuum suction system as delivery system

• PEB - Boiler with hopper for hand filling

• PESKA - cascade with up to 4 possible boilers

ଉ Pellet storage room with pellet-delivery system:

• Storage room

• Textile tank

ଉ Possible additional components:

• Domestic hot water

• Accumulator

• Solar thermal panel

• Existing external boiler

Pellematic with storage room and auger delivery Pellematic with textile tank and auger delivery

Pellematic with storage room and vacuum suction

Pellematic with textile tank and vacuum suction

PE 567 EN 1.1

System overview

Pellematic cascade with textile tank and auger delivery system

Pellematic with hopper for hand filling

There are seperate manuals for all components, which describe functions and installation in detail.

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Control system

55 Control system

Basically the Controlsystem consists of following components:

• Pellematic boiler controller:

The boiler controller controls all boiler functions (pellet feed system, combustion, deashing, etc.)

• Pelletronic heating controller (max. 3 wall boxes = 6 zones, 3 domestic hot water, 3 accumulators)

The heating controller regulates the whole heat distribution system. (Room temperature, domestic hot water, time programmes, solar, accumulator management, etc.) Additionally remote controls can be installed in the system. These can be connected to the heat controller by a bus-connection.

• Touch Operating Device

The Touch Operating Device is in the boiler. It is connected by a bus-connection with both, heating- and boiler controller. It serves for:

– visualizing the measuring values

– adjusting the desired values and the time programme on the heating controller.

– adjusting the parameters of the boiler controller

PE 567 EN 1.1

Parameter Adjustments

66 Parameter Adjustments

There are two areas in which adjustments can be set:

• User-specific adjustments: e.g. Room temperature, Time program, Domestic hot water temperature, Domestic hot water time program, Party-function etc.

• System-specific adjustments: e.g. combustion temperature regulation, deashing, ignition parameters, suction interval, etc.

Ex works, adjustments are basically set, so no further adaption is neccessary. A detailed description of all important setting options for the end user is to be found in the operating manual of the End User.

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

The boiler controller

77 The boiler controller

The boiler controller is directly on the Pellematic boiler behind the half-round front cover of the boiler. It is used to control the combustion process and the fuel-feeding system.

The boiler controller is connected to the touch operating device by a bus-connection. The Touch allows the owner / operator to see important measured values and Change to "Provides for adjustment of desired values and parameters of boiler operation. Only authorized installers should adjust boiler operating parameters."

1 F1: Fuse T10A

2 F2: Fuse T8A

DDaammaaggeeooffpprrooppeerrttyy Fuses must be replaced only with fuses having the same current and voltage ratings.

PE 567 EN 1.1

Plugs on the boiler control unit

7.1 Plugs on the boiler control unit

The designation of the plugs must correspond with the labeling of plug-in positions.

Designation of plug-in position Voltage Name of sensors, motors and pumps

X1A

3 2 GND 1

24 Volt Operating display

X1B 3 2 GND 1

24 Volt Heating controller (BUS)

X2 5 4

24 Volt Power supply display

R1 46 45

24 Volt Not used

R2 44 43

24 Volt Not used

AF 42 41

24 Volt Not used

24 Volt Boiler sensor

234

24 Volt Negative draft measuring

AE2 5 6 7

24 Volt Level detection system

AE1

10 9 8

24 Volt Not used

FRT 12 13

24 Volt Combustion chamber temperature sensor

RGF 14 15

24 Volt Flue gas temperature sensor (optional)

PWM 16 17

24 Volt PWM for speed controlled high-efficiency pump

Analog IN

18 19

24 Volt Not used

BR1 7 8

24 Volt

Burner contact

AK 11 12

24 Volt Existing boiler (optional)

ESAV 32 33 34

24 Volt End switch ash box

DE 1 37 36 35

24 Volt Not used

DE 2 40 39 38

24 Volt Not used

KAPZW 26 25 24

24 Volt Capacitive sensor – hopper

KAPRA 5 4 3

24 Volt Capacitive sensor – burner

BSK 654321

24 Volt Flame return gate

X21 PE L N

230 Volt Power supply

VAK 56 PE 55

230 Volt Vacuum turbine

ZUEND

NPE22

230 Volt

Ignition

AV 52 PE 51

230 Volt Motor ashbox

RES 2 54 PE 53

230 Volt Not used

MA 48 PE 47

230 Volt Magnetic valve (Cleaning nozzle, heat exchanger)

RM 15 PE N

230 Volt Motor boiler cleaning device

SM 19 20

230 Volt Relay fault signal (optional)

SZ 17 PE N

230 Volt Flue gas fan

UW 13 PE N

230 Volt Boiler controlled pump

STB 17 PE 19

230 Volt Safety temperature sensor

NOT 41 43

230 Volt Emergency stop heating

RA1 N PE 14 15 16

230 Volt Fuel transport system

RES1 50 PE 49

230 Volt Motor hopper – PES 36–56 only

NPE262524

230 Volt Vibration motor

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Plugs on the boiler control unit

ES 1 2 3 N PE 6

230 Volt

Burner motor

LUFT N PE 11

230 Volt Burner fan

PE 567 EN 1.1

Wiring diagrams

7.2 Wiring diagrams

The wiring diagrams for the boiler control unit provide detailed technical information for certified installers. Only certified installers or electricians under the direction of a certified installer may connect to the controller.

RRiisskkooffeelleeccttrriiccsshhoocckk Only an authorised installer may connect the pellet boiler to the power supply. Always disconnect / de-energize the power supply before working on the boiler.

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Wiring diagrams

PE 567 EN 1.1

Wiring diagrams

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Wiring diagrams

PE 567 EN 1.1

LED status boiler controller 19

7.3 LED status boiler controller

Display Description Cause and remedy

red Power supply present

—

red flashing Error condition

no communication possible

Check the software version Check the bus wiring Check the address

red / orange flashing

In the bus systems are devices using the same address

Change the address

orange

Power supply present Processor runs No bus communication

Check the software version Check the bus wiring Check the address

orange flashing Firmware- update is in progress

—

green flashing Initialization (Firmware boots) If state is unchanged, software must

be checked.

green

Operation Cyclic communication possible

—

7.4 Cable Routing

Th cable routing and the connection of the motors and sensors is precisely described in the Installation manual .

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

The heating controller

88 The heating controller

The heating controller is in a wall box, which is in most cases installed nearby the heating circuit distributor. It is used to control the whole heat distribution system for example: domestic hot water, room temperature, solar system, accumulator, etc It consists of a casing with an internal circuit board and terminals. The cover plate of the casing is removable.

EElleeccttrriiccsshhoocckkddaannggeerr Before opening, make sure that the whole heating system is powerless.

Note:

The heating controller is limited to 8 amps total current draw. Also, each output is rated at 2 amps max. Make sure that these values are not exceeded to avoid fuse failure.

PE 567 EN 1.1

LED status heating controller

Bus connecting terminal RS485 A and B

Fuse 6,3 A (fast) for X31 and X33

Address switch

Fuse 8 A (slow-acting) limits the current consumption of the heating controller.

Slot for an optional power supply (The power supply is needed when the burner control CMP 06.2 is used. The power supply takes over the bus supply.)

Low voltage – area (dangerous voltage)

4 Status-LED 8

Extra low voltage (PELV)

8.1 LED status heating controller

Display Description Cause and remedy

red Power supply present

—

red flashing Error condition

no communication possible

Check software version Check bus wiring

orange

Power supply present Processor runs no communication possible

Check bus wiring

green flashing Initialization (Firmware boots)

—

green

Operation Cyclic communication possible

—

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Connection plan

8.2 Connection plan

The Connection plan is a description of all the electrical connections from the Pelletronic heating controller:

Only an authorised installer may install and connect the heating controller to the power supply. Isolate the entire heating system from the power supply before starting work on the heating controller.

Boiler sensor + outside sensor must be connected on the first heating controller!

Terminals extra-low voltage zone Terminals low voltage zone - 120VAC

X1A Bus wiring – Bus RS485

Burner demand 1 – BRanf 1

X22

X1B Bus wiring – Bus RS485 Mixer HK1 opening – M1

X23 – 13/N

Outdor sensor – AF Mixer HK1 closing – M1

X23 – 23/N

Boiler sensor – KF Burner demand 2 – BRanf 2

(Potencial free contact)

X24

Flow sensor HK1 – VL1

Mixer HK2 opening – M2

X25 – 13/N

Flow sensor HK2 – VL2 Mixer HK2 closing – M2

X25 – 23/N

DHW sensor – WW Heating circuit pump – HK1 X26

AC upper sensor – PO Heating circuit pump – HK2 X27

AC middle sensor – PM Solar pump 2 – Sol P2

X28

AC lower sensor 1 – SPU1

Return pump – Heat main pump – ZP X29

X10

AC lower sensor 2 – SPU2 Domestic hot water – WW

X30

X11

Solar pump 1 A-class Solar pump 1– Sol P1

X31

X12 Reserve – S3

Accumulator pump – PLP

X32

X13 Reserve – S2

Power supply 115V – 240V~

X33

X14 Return sensor – ZIRK

X15

Collector sensor – KOLL

X16

Solar energy Flow – VWMZ

PE 567 EN 1.1

Connection plan

X17

Solar energy Return – RWMZ

X18 Reserve – S1

X19

Flow rate 24V – Z_IN

X20 Reserve – 0-10V

X21

Solar pump 2 A-class or Accumulator pump A-class

Terminals extra-low voltage zone

X1A Bus wiring – Bus RS485

X1B Bus wiring – Bus RS485

Outdor sensor – AF

X12 Reserve – S3

Boiler sensor – KF

X13 Reserve – S2

Flow sensor HK1 – VL1

X14 Return sensor – ZIRK

Flow sensor HK2 – VL2

X15

Collector sensor – KOLL

DHW sensor – WW

X16

Solar energy Flow – VWMZ

AC upper sensor – PO

X17

Solar energy Return– RWMZ

AC middle sensor – PM

X18 Reserve – S1

AC lower sensor 1 – SPU1

X19

Flow rate 24V – Z_IN

X10

AC lower sensor 2 – SPU2

X20 Reserve – 0-10V

X11

Solar pump 1 A-class

X21

Solar pump 2 A-class or Accumulator pump A-class

X34 Jumper

Terminals low voltage zone - 120VAC

X32

Accumulator pump – PLP

X31

Solar pump 1– Sol P1

X30

Domestic hot water – WW

X25 – 23/N

Mixer HK2 closing – M2

X33

Power supply 115V – 240V~

X25 – 13/N

Mixer HK2 opening – M2 X29

Return pump – Heat main pump – ZP

X24

Burner demand 2 – BRanf 2 (Potencial free contact)

X28

Solar pump 2 – Sol P2

X23 – 23/N

Mixer HK1 closing – M1

X23 – 13/N

Mixer HK1 opening – M1

X22

Burner demand – BRanf 1

X26 Heating circuit pump –

HK1

X27 Heating circuit pump –

HK2

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Connection plan

Electrical wiring diagrams heating controller

The wiring diagrams are also located on the inside of the cover of the heating controller. Be aware of the instructions and diagrams illustrated there.

PE 567 EN 1.1

Jumper X34 for analog voltage outputs X11 (OUT1) and X21 (OUT2)

88..22..11JJuummppeerrXX3344ffoorraannaallooggvvoollttaaggeeoouuttppuuttssXX1111((OOUUTT11))aannddXX2211((OOUUTT22))

The different types of high-efficiency pumps: Analog pumps with 0-10 V control and PWM pumps with 24V. For each type of pump you have to adjust the signal at the heating controller. The plug connector X34 is for the Jumper-settings. Use a jumper with a grid dimension of 1 inch. The terminals X11 and X21 can receive or export a different signal depending on the jumper position.

Note:

When using PWM-pumps for a voltage up to 15V, adapter-cables must be connected at the slots X11 and X12. These cables limit the output voltage from 24V to 15V.

Jumpersettings X34:

The male connector X34 serves for jumper-adjustments. Please use jumper with a contact spacing of 1 inch (included in delivery of heating controller)

High-efficiency

pump with external

control function

Terminal Designation Function Plug

connector

Position

Solar pump 1

X11 Out 1 PWM Out

Analog Out 0-10V

A-B and C-D A-B and C-D

0 X

Solar pump 2 (or accumulator pump)

X21 Out 2 PWM Out

Analog Out 0-10V

E-F and G-H E-F and G-H

0 X

0.... Jumper is not set, pins open.

X.... Jumper is set, pins closed.

8.3 Rules of wiring for micronetwork with 1,2 or more heating

controllers

The boiler controller suplies the touch operating device and up to two remote controls.

• The order of devices in the bus-wiring is free. The station-numbers for the heating controller and the digital remote controls have to be assigned uninterrupted.

• The number of heating controllers is independent from the numbers of the digital remote controls and independent from the numbers of boiler controllers.

•Adouble allocation is not acceptable.

• The maximum limit of bus-participiants is 16.

• The maximum length of a bus-cable is 200 metres.

• The maximum cable-length depends on: – A solid point-to-point topology allows the fullmax. length. –Astar-topology does not allow the max. length. – We recommend a twisted-pair cable, especially for long cables (e.g. in buildings) and if the cable runs paralell to other cables. – Correct bus-connection resistance, which is always existing on boiler operating device. For long cables or communication problems occur, a additional resistor with 120 Ohm has to be clamped between wire A and B at the last bus-participant.

When controlling a cascade-system, a bridge must be installed at boiler controller port X2.

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Wiring diagrams

8.4 Wiring diagrams

Wiring diagram with:

• 1x Boiler controller FA

• 1x Heating controller Pelletronic

• 1x Touch operating device (Master)

• 1x Touch remote control (Slave)

• 1x Remote controll with LED

Note:

You find more detailed information about wiring in chapter 8.3 Rules of wiring for micronetwork with 1,2

or more heating controllers, page 25

PE 567 EN 1.1

Wiring diagrams

Wiring diagram with:

• 3x Boiler controller FA

• 3x Heating controller Pelletronic

• 1x Touch operating device (Master)

• 4x Touch remote control (Slave)

• 2x remote controll with LED

Note:

You find more detailed information about wiring in chapter 8.3 Rules of wiring for micronetwork with 1,2

or more heating controllers, page 25

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Assembly and disassembly of the heating controller circuit board

8.5 Assembly and disassembly of the heating controller circuit board

You can take off the circuit board of the heating controller, without filtering out the inputs and outputs.

Note:

Image 2: Control with the status of the LED that the heating controller is electroless.

PE 567 EN 1.1

Assembly and disassembly of the heating controller circuit board

1. Make the complete heating system powerless.

EElleeccttrroossttaattiiccddiisscchhaarrggeeddaammaaggee Before starting work, touch a grounded object to avoid damage of circuit board by electrostatic charging.

2. Open the cover plate of the heating controller.

3. Disconnect all plugs from the circuit board. Leave the plugs with the wiring in the casing.

4. Disassembly from the power supply (optional)

5. Disassembly the circuit board from the heating controller.

6. The installation of a new circuit board occurs in reverse order.

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Cable specification Pelletronic Touch

8.6 Cable specification Pelletronic Touch

Power supply

K02

X33 YML-J 3x1

OUTPUTS see on wiring diagram on the front side

Function – Shortcut

Cable

Pin I/O BOX

Cable type Section

Max

Ampere

Burner contact 1 – BRanf 1

K 03 X22

YML-J

3x0.75 2A

Mixer HK1 OPEN – M1 K 12

X23 – 13/N

YML-J

3x0.75 2A

Mixer HK1 CLOSED – M1 K 12

X23 – 23/N

YML-J

3x0.75 2A

Burner contact 2 – BRanf 2 (Potencial free contact)

K 30 X24

YML-J

3x0.75 2A

Mixer HK2 OPEN – M2 K 13

X25 – 13/N

YML-J

3x0.75 2A

Mixer HK2 CLOSED – M2

K13

X25 – 23/N

YML-J

3x0.75 2A

Heating circuit pump – HK1 K 14 X26

YML-J

3x0.75 2A

Heating circuit pump – HK2 K 15 X27

YML-J

3x0.75 2A

Solar pump 1 – Sol P1

K 16 X31 YML-J 3x0.75 2A

Return pump – Heat main pump –ZPK 29 X29

YML-J

3x0.75 2A

Domestic hot water pump – WW

K 21 X30

YML-J

3x0.75 2A

Solar pump 2 – Sol P2

K 23 X28 YML-J

3x0.75 2A

Accumulator pump – PLP

K 05 X32 YML-J 3x0.75 2A

Bus wiring – Bus RS485 K 01 X1A YSLCY–0Z 4x0.75

Bus wiring – Bus RS485 X1B YSLCY–0Z 4x0.75

Solar high-efficiency pump 1

K 28 X11 YML

2x0.75

Solar high-efficiency pump 2 or Accumulator high-efficiency pump

K 71 X21

YML

2x0.75

INPUTS see on wiring diagram on the front side

Function – Shortcut

Cable

Pin I/O BOX

Cable type Section

Max

Ampere

Outdor sensor – AF

K 09 X2 YML 2x0.75

KTY 2k

Boiler sensor – KF

K04

X3 YML

2x0.75

KTY 2k

Flow sensor HK1 – VL1

K 10 X4 YML 2x0.75

KTY 2k

Flow sensor HK2 – VL2

K 11 X5 YML

2x0.75

KTY 2k

DHW sensor – WW

K19 X6

YML

2x0.75

KTY 2k

AC upper sensor (TPO) – PO K 18

X7 YML

2x0.75

KTY 2k

AC middle sensor (TPM) – PM

K 17 X8 YML

2x0.75

KTY 2k

AC lower sensor 1 – SPU1

K20 X9

YML

2x0.75

KTY 2k

AC lower sensor 2 – SPU2

K 22 X10

YML

2x0.75

KTY 2k

Reserve sensor – S3 X12 YML

2x0.75

KTY 2k

Sensor existing boiler – S2

X13 YML

2x0.75

KTY 2k

Sensor return pump – ZIRK K 29 X14 YML 2x0.75

KTY 2k

PE 567 EN 1.1

Sensor values 31

Collector sensor – KOLL

K 08 X15 YML 2x0.75 PT 1000

Solar energy Flow – VWMZ

K 25 X16

YML

2x0.75

KTY 2k

Solar energy Return – RWMZ

K 26 X17 YML 2x0.75

KTY 2k

Sensor Reserve – S1 X18

YML

2x0.75

KTY 2k/Dig

Flow rate 24V – Z_IN

X19

YML

2x0.75

Reserve – 0-10V X20

YML-J 3x1

8.7 Sensor values

Values of resistance and thermic voltage of the different sensores can be found in the following table:

Temperature [°C]

Resistance temperature sensor [] thermical voltage [9]

PT 1000

(collector sensor)

KTY

(heating sensor)

NiCr Ni

(combustion

chamber sensor)

-20 922 1396

-777

-15 941 1431 -588

-10 961 1499 -392

-5

980 1562 -196

0 1000 1630 0

1020 1700 -199

10 1039 1772 397

15 1058 1846 596

20 1078 1922 798

25 1097 2000 997

30 1117 2080 1203

40 1155 2245 1611

50 1194 2418 2022

60 1232 2599 2436

70 1271 2788 2850

80 1309 2984 3266

90 1347 3188 3681

100 1385 3400 4095

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Hydraulic connecting diagrams

8.8 Hydraulic connecting diagrams

88..88..11HHyyddrraauulliiccccoonnnneeccttiinnggddiiaaggrraammssPPeelllleettrroonniiccTToouucchh

88..88..11..11DDiiaaggrraamm11

1 Boiler Pellematic – 1 Accumulator Pellaqua – 2 Heating circuits – 1 Solar circuit

88..88..11..22DDiiaaggrraamm22

1 Boiler Pellematic – 1 DHW Accumulator – 2 Heating circuits – 1 Solar circuit

PE 567 EN 1.1

Diagram 3

88..88..11..33DDiiaaggrraamm33

1 Boiler Pellematic – 1 Accumulator Pellaqua – 2 Heating circuits – 1 Fresh water module – 1 Solar circuit

Pellematic

88..88..11..44DDiiaaggrraamm44

1 Boiler Pellematic – 2 Accumulators Pellaqua – 2 Fresh water module – 4 Heating circuits – 1 Solar circuit

Pellematic

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Diagram 5

88..88..11..55DDiiaaggrraamm55

1 Boiler Pellematic – 1 Accumulator Pellaqua – 1 Fresh water module – 4 Heating circuits – 1 Solar circuit – 1 DHW Accumulator

Solar plant

Pellematic

X26

X23

X27

X25

X30

Outdoor sensor

X26

X23

X27

X25

X31

X15

Freshwater module

BUS

Feeding controller

BUS

Power 230V

X29

Power 230V

PWM

88..88..11..66DDiiaaggrraamm66

1 Boiler Pellematic – 1 Accumulator Pellaqua – 1 DHW Accumulator – 2 Heating circuits – 2 Solar circuits

Solar plant

Pellematic

X26

X23

X27

X25

X15

X16

X17

X19

X28

X31

X10

Outdoor sensor

Power 230V

BUS

Feeding controller

PWM

PE 567 EN 1.1

Diagram 7

88..88..11..77DDiiaaggrraamm77

1 Boiler Pellematic – 1 Accumulator Pellaqua – 2 Heating circuits – 1 Layer charge modul

Solar plant

Pellematic

Outdoor sensor

Power 230V

X10

X29

X28

X15

X31

Power 230V

BUS

Feeding controller

88..88..11..88DDiiaaggrraamm88

1 Boiler Pellematic – 1 Accumulator Pellaqua – 2 Heating circuits – Solar layer device

Solar plant

Pellematic

Outdoor sensor

Power 230V

X10

X15

X29

X28

X31

X16

X17

X19

Power 230V

BUS

Feeding controller

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Diagram 9

88..88..11..99DDiiaaggrraamm99

1 Boiler Pellematic – 1 Accumulator Pellaqua – 2 Heating circuits – 1 Heat main pump

Pellematic

Power 230V

X26

X23

X27

X25

X29

BUS

Stromvers. 230V

Outdoor sensor

Feeding - controller

88..88..11..1100DDiiaaggrraamm1100

2 Boilers Pellematic – 1 Hydraulic separator – 4 Heating circuits

Hydraulic separator

Pellematic

BUS

Pellematic

Power 230V

BUS

X26

X23

X27

X25

X26

X23

X27

X25

BUS

Power 230V

Outdoor sensor

PWM

Power 230V

PE 567 EN 1.1

Diagram 11

88..88..11..1111DDiiaaggrraamm1111

2 Boilers Pellematic – 1 Accumulator Pellaqua – 1 Fresh water module – 2 Heating circuits

Pellematic

Power 230V

Pellematic

Power 230V

BUS

Power 230V

Fresh water module

X26

X23

X27

X25

Outdoor sensor

PWM

88..88..11..1122DDiiaaggrraamm1122

4 Boilers Pellematic – 1 Accumulator Pellaqua – 2 Heating circuits

Pellematic

BUS

Power 230V

X26

X23

X27

X25

Pellematic

BUS

Outdoor sensor

PWM

Power 230V

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Diagram 13

88..88..11..1133DDiiaaggrraamm1133

1 Boiler Pellematic – 1 Wood boiler – 1 Accumulator Pellaqua – 1 DHW Accumulator – 2 Heating circuits – 1 Solar circuit

Solar plant

Termix valve

Pellematic

X13

X26

X23

X27

X25

X30

X15

X31

X28

X24*

* Manual Note: X24 is a potential free contact to trigger an external heating boiler.

outdoor sensor

X10

Power 230V

BUS

Feeding- controller

PWM

PE 567 EN 1.1

Diagram 14

88..88..11..1144DDiiaaggrraamm1144

1 Boiler Pellematic – 1 Wood boiler – 1 DHW Accumulator – 2 Heating circuits – 1 Solar circuit

Solar plant

Pellematic

Power 230V

BUS

X13

X26

X23

X27

X25

X30

X31

X15

X24*

* Manual

Outdoor sensor

X24*

Feeding - controller

Note:

If the value of the boiler sensor from the existing boiler (X13 S2) rises above the switch temperature, the Pellematic is switched off. After reaching the adjusted pump enabling temperature, the diverter valve (X24) switches. Energy can be taken from the existing boiler. X24 is a potential–free contact for regulating an external boiler.

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Diagram 15

88..88..11..1155DDiiaaggrraamm1155

1 Boiler Pellematic – 1 Accumulator Pellaqua – Circulation on Accumulator Pellaqua – Yield Measuring Solar

Pellematic

X15

Outdoor sensor

X29

X14

X17

X16

X19

BUS

Power 230V

Feeding - controller

* Manual Note: If the value on the boiler sensor from the existing boiler (X13 S2) rise above the switch temperature the pellematic will be switched off. After reaching the adjusted pump on temperature, the diverter valve (X24), so that the energy can be taken from the existing boiler.

PE 567 EN 1.1

The Touch operating device

99 The Touch operating device

The Touch operating device is mounted on the control board of Pellematic. The 4.7" color display is surrounded by a foil design with logo. With finger pressure you make settings on the Touch operating device.

User control unit Operates the boiler controller and the heating controller.

Main switch Switches off the heating system (both poles) including the power supply

to the control panel.

Safety temperature sensor

Switches the heating system off if the boiler temperature reaches 95°C. The heating controller remains active.

The touch panel is dark during in standby mode. As soon as you touch the surface of the touch, light turns on and displays the opening window.

Measuring values (adjustable)

Date

3 Hour

The icon house takes to the main menu

Weather

Note:

If there is a malfunction, the corresponding fault message is displayed at this point instead of the weather icon

Favorite 1 (adjustable)

Favorite 2 (adjustable)

Favorite 3 (adjustable)

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

The Touch operating device

Favorit is in the menu General.

With this function you can display most commonly used menus in the start menu. This enables you a direct access. Select 1–3 menu items that should be displayed as a favorite in the Start menu.

PE 567 EN 1.1

User controls and their function

9.1 User controls and their function

1. Navigation-icons

Iconview

If you touch an icon, the icon turns green. The green shows that you are currently on this icon. You get to the enabled menu item .

The yellow house enters you directly to the main menu.

The horizontal arrow leads you one step back.

With the blue down arrow you get to additional lines of information on this item. (Down scroll down).

With the blue up arrow you get to additional lines of information on this item. (Top of page scroll up)

You get to the respective menu item.

You get to the settings of the parameter. You come either to a numeric keypad, a time / date block or the text selection.

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

User controls and their function

2. Numeric keyboard

a. Name of parameter

b. Value of parameter with unit

c. Min/max value – Values outside this ran-

ge are not accepted.

d. Delete input of numbers – per contact

you delete one place.

e. Cancel – You return to the menu item. In-

put of a new value was not accepted. The original value is.

f. Help function – inactive

g. Confirm

h. Numeric keyboard – used to enter values

within the min - max range.

3. Time and date block

a. Adjustable time or date

b. Cancel

c. Help function – inactive

d. Confirm

With the Plus Minus block you change numbers.

4. Text selection

a. Name of parameter

b. Status texts

The number of status texts depends of the parameter.

Choose a status text. The setup menu closes automatically and the chosen status text is displayed in the menu.

Note:

Although a scroll down menu is open, the navigation icons, menu items and parameters behind are active and by touching them it takes you directly there .

PE 567 EN 1.1

Main Menu 45

9.2 Main Menu

In the Main menu you see all submenus. By finger pressure on an icon you reach the respective submenu.

A detailed description of the single meus is to be found in the Manual for End Users in the chapter Startup procedure.

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Replacing a Touch operating device

9.3 Replacing a Touch operating device

Exchange the integrated operating device (in the control panel) as follows:

EElleeccttrriiccsshhoocckk Switch off the system when working on the boiler.

BBrreeaakkddoowwnnTToouucchhooppeerraattiinnggddeevviiccee Before you press out the Touch operating device, you must unplug all cables from the operating device. While pressing out the operating device you have to counter the top with the palm, so that the operating device does not pop out and falls to ground.

If the new operating device has a different software state, an update has to be done. All Bus-connected components have to have the same software-state.

PE 567 EN 1.1

Backside of the Touch operating device

9.4 Backside of the Touch operating device

1 Bus connection

•1ڃ +24V

• GND ڃ GND

•2ڃ A

•3ڃ B

Ethernet port

3 USB-port USB1

4 USB-port USB0

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Calibration

9.5 Calibration

Execute a decalibration as follows:

1. Switch off the whole heating system 4. After a few seconds of waiting time the following mask appears on the Touch operating device:

2. Press by using a finger on the Touch operating

device.

5. Now press the crosshairs in the row they appearing concentric. Use a pen or similar for a more precise adjustment.

3. Keep your finger pressed and switch the boiler on

again.

PPrrooppeerrttyyddaammaaggee Watch for a careful way of dealing with the touch surface!

DDeeccaalliibbrraattiioonn Avoid the placing of items on the touch operating device!

PE 567 EN 1.1

Default values and settings

1100 Default values and settings

Customer

Default

System

Boiler 1 Boiler 2 Boiler 3 Boiler 4

Operating mode

Auto

Ignition

Burner Auger Run Time 70 zs

Rest time 20 zs

Fan

100 %

Flue Gas Fan

100 %

Temp Hysteresis Softstart

40 K

Heating Full Power

Brennstoffkorrektur

Min Abgastemp.

50 °C

Run on

Speed Flue Gas Fan

100 %

Flue Gas Fan Run On Time

1800 sec

FRT + KT Flue gas fan Off

30 K

Cleaning

Mode Ashbox

Run time min 80 min

Delivery Duration

3 min

Boiler run on time 6 h

Boiler cleaning

Cleaning/Filling

20:00

Cleaning 2

8:00

Run time min

12 h

Cleaning time

120 sec

Negative Draft

Mode

Malfunction time

60 sec

Set Value ++

0EH

Minimum ++ 0 EH

Wash ++

0EH

PID Controller - Amplify

30 %

PID Conttroller - Time Integral Action

130 sec

PID Controller - Time Differential Action

20 zs

FRT Control

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Default values and settings

Mode

Temperature min 120 °C

Set Value ++

Limit above

30 %

Limit below

80 %

PID Controller - Amplify

PID Conttroller - Time Integral Action

200 sec

PID Controller - Time Differential Action

2zs

Pellet level

Mode Off

Threshold level 400 kg

Correction value 0 kg

Boiler Controlled Pump

On Temp 60 °C

Depends on Require

Pump type

Standard

Switch Off Hyst

Run On Time 15 min

Control range

Vacuum turbine

Filling

19:00

Tact RA Motor 55 sec

Pause RA Motor 5 sec

Suction intervall

180 min

Magnetventil

Mode

Min runtime

Washing time

60 sec

Settings

Control Temperature

70 °C

Switch Off Temp

76 °C

Malfunction mode

On / Off

Hand filling hopper Off

Capacitive sensor RA -active

Off

Capacitive sensor ZW -active

Off

Switch on hyst

10 K

Output SM

Standard

Input AK

Standard

Outputs

PE 567 EN 1.1

Default values and settings

Vacuum turbine - Threshold current Min

0mA

Vacuum turbine - Threshold current Max

15000 mA

Vacuum turbine - Malfunction time min

20 sec

Vacuum turbine - Malfunction time max

720 sec

Ignition stick - Threshold current Min

0mA

Ignition stick - Threshold current Max

2500 mA

Ignition stick - Malfunction time min

20 sec

Ignition stick - Malfunction time max

20 sec

Reserve 1 - Threshold current Min

0mA

Reserve 1 - Threshold current Max

2500 mA

Reserve 1 - Malfunction time Min

20 sec

Reserve 1 - Malfunction time Max

20 sec

Magnet valve - Threshold current Min

0mA

Magnet valve - Threshold current Max

2500 mA

Magnet valve - Malfunction time min

20 sec

Magnet valve - Malfunction time max

20 sec

Flue gas fan - Threshold current Min

0mA

Flue gas fan - Threshold current Max

2500 mA

Flue gas fan - Malfunction time min

20 sec

Flue gas fan - Malfunction time max

20 sec

Boiler controlled pump - Threshold current Min

0mA

Boiler controlled pump - Threshold current Max

2500 mA

Boiler controlled pump Malfunction time min

20 sec

Boiler controlled pump Malfunction time max

20 sec

Delivery system - Threshold current Min

0mA

Delivery system - Threshold current Max

2500 mA

Delivery system - Malfunction time min

20 sec

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Default values and settings

Delivery system - Malfunction time max

20 sec

Delivery - Threshold current Min

0mA

Delivery - Threshold current Max

2500 mA

Delivery - Malfunction time min

20 sec

Delivery - Malfunction time max

20 sec

Optimised stratification Threshold current Min

0mA

Optimised stratification Threshold current Max

2500 mA

Optimised stratification Malfunction time min

20 sec

Optimised stratification Malfunction time max

20 sec

PE 567 EN 1.1

Default values and settings

1111 Default values and settings

Customer System

Master operating mode

Auto

Heating circuit

HC 1 HC 2 HC 3 HC 4 HC 5 HC 6

Operating mode

Auto

Set room temperature

22.0°C

Set back temperature

18.0°C

Time programme 1 active

Time programme 2 inactive

MO - SO 06:00 – 21:00

00:00 – 00:00

Party function

inactive

Party function till

act. Time

Vacation time OFF

Temperature

15°C

from

act. Date/Time

till

act. Date/Time

Heating curve/ Heating limits

Heating curve 0.4

Base point 20.0°C

H limit heating

18.0°C

H limit set temperature

minus 5°C

Derivative time 180 min

Room thermostat influence

Room thermostat hysteresis

0.0°C

Settings

Maximum flow temperature

55.0°C

Minimum flow temperature

20.0°C

Temperature of boiler above heating circuits

5.0°C

Type of heating circuit

mixed

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Default values and settings

Mixer opening

5 sec

Mixer off

15 sec

Mixer closing

5 sec

Boiler load range

10.0°C

Flow range

10.0°C

BT smoothing

Temperature increase

2,5°C

Control range

6.0°C

Screed programme

No. of heating days

Flow set every day 20°

Screed programme

inactive

Domestic hot water

DHW 1 DHW 2 DHW 3

Operating mode

Auto

DHW boost

OFF

Actual water temperature

60.0°C

Water temperature minimum

30.0°C

Time programme 1 active

Time programme 2 inactive

MO - SU 06:00 – 21:00

00:00 – 00:00

Settings

DHW preference

Temperature of boiler above heating circuits

10.0°C

Run on time 10 min

DHC hysteresis

5.0°C

Legionella protection

Monday

Accumulator

AC 1 AC 2 AC 3

Settings

Accumulator Temp min ON

10.0°C

Pump release temperature

20.0°C

Pump Depends on Require

PE 567 EN 1.1

Default values and settings

Pump Speed Controller

OFF

Pump Switch Off Hyst

Pump Run On Time 15min

Pump Control Range

Solar

SO 1 SO 2 SO 3 SO 4 SO 5 SO 6

Operating mode

Auto

Sol pump switch on

10.0°C

Sol pump switch off

5.0°C

TPU max

60.0 °C

TPU hyst

5.0°C

Collector smoothing

OFF

Collector Temp Min

60.0°C

Control range

10.0°C

Settings

Limit Sensor

AC lower sensor

Collector Temp Max

130.0°C

Hysteresis for maximum collector temperature

30.0°C

Type of pump Standard

Speed controller

OFF

Collector protection

OFF

Protection temperature

120.0°C

Protection hysteresis

10.0°C

Scavenging OFF

Rest time SV 10 min

Run time SV 1 min

Coll min SV

20.0°C

Period Scavenging

09:00 - 18:00

Priority

Run time

Rest time

Scavenging time

Solar energy

Volume per pulse 1.0 l

Heat main pump

Operating mode

Auto

Member

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Default values and settings

System Controlling

Settings

Boiler Temp Above

10.0°C

Boiler temperature minimum

60.0°C

System Max 95.0°C

Boiler Pump On Temp

60°C

Outside Temperature – Time of Average

4.0°C

Frost protection Scavenging time

5 min

Frost protection Pause Time

60 min

General Language

Deutsch (German)

USB

Recording

OFF

Recording interval

1 min

Sensor calibration

Sensor

all sensors 0.0° C

Existing boiler

Valve switch on temperature

60.0°C

Valve hysteresis

2.0°C

Inversion UV NO

Delay time

30 min

Pump switch on temperature

60.0°C

PE 567 EN 1.1

Online Touch 57

1122 Online Touch

12.1 Product Description

Pelletronic Online Touch facilitates remote maintenance at any time and from anywhere via the Internet. You

monitor and operate the pellet heating system by PC via the remote maintenance website. You can check and set the parameters for the heating controller and the pellet boiler via this password-protected remote maintenance website. Furthermore, you can receive messages by e-mail, display system data and archive this data.

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The following requirements must be met before you can operate your pellet heating system with Pelletronic Online:

1. Permanent connection to the Internet via Router (DSL, UMTS, LWL, cable)

2. Fixed Internet IP address or dynamic Internet IP address.

3. Administration access to the router to configure port forwarding.

4. Network connection with network cable (or wireless bridge with a network cable), WLAN–stick or DLAN between the master control panel and router.

5. On the Internet router, the port 587 for sending E-Mails must be enabled.

6. Fixed Internet IP address (Local Area Network)

7. DNS (Domain Name Service)

8. A field D1 (DNS Server 1) optional D2 (DNS Server 2) has to be set at the IP-Adresses (see adjustments touch operating device).

Changes to the network and routers may be performed only by trained personnel.

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

System Description

1122..11..22SSyysstteemmDDeessccrriippttiioonn

The remote control web site is powered by the Internet-connected touch panel! You can connect the operating device via network cable or wireless stick (Recommendation ÖkoFEN: Allnet ALL0234NANOv2) to the internet! Assign the server an IP, NM (netmask) and GW (gateway), see Settings on the Operating Device.In the router settings (router via which you access the Internet - not included in the scope of supply) the port must be forwarded to the IP address of the web server (any port, it has to be the same port from the operating device)!

PE 567 EN 1.1

Settings on the Touch Operating Device

12.2 Settings on the Touch Operating Device

Please choose the submenu item IP Config in the menu General.

Insert the IP (Adress), NM (Netmask) and GW (Gateway) , D1 (in most cases similar to GW) and D2 (optional).

Web: Status or external address.

You need Web User and Web Password to log into the remote maintenance site.

Set depending of your network DHCP to On or Off.

Enter the Port. (standard 80)

Activate the Ping function optional.

To prevent modem from switching to standby mode, every 10 minutes a ping command is executed.

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Settings on the Touch Operating Device

Automatic: This will attempt to automatically set up the router using the UPNP

protocol port forwarding. If this service is disabled on the router or doesn’t work properly, it is canceled accompanied by an appropriate error message. As this function is time-consuming (may take a few minutes), it is running in the background. Whatever the UPNP If available, the Touch operating device registers on the ÖkoFEN remote control server with it’s current external IP Address. In case of change of address by the external provider, this is detected and sent to the server Ökofen.

Manual: In this mode, the port forwarding must be set manually. (for lack of

UPNP) The port of the touch panel must correspond to the external shared port. The touch then registers with the external IP address and port on ÖkoFEN remote maintenance server. In case of change of address by the external provider, this is detected and sent to the ÖkoFEN server.

Static:

In this mode, no connection data is transferred to the ÖkoFEN server and the online service of ÖkoFEN can not be used. But the remote controll of the Touch operating device remains active and can be uses as before via port forwarding, DynDns, fixed external IP, LAN and so on.

This function determines the network settings automatically. For this the DHCP mode is activated and the required settings are set automatically. Afterwards DHCP is deactivated. Because of this, the IP address of the contol unit can change.

Settings are set as follows:

• DHCP off

• Ping on

• Port 8080

• Remote maintenance: Automatic

All functions who need the network/internet can be disabled here.

These data you get from your network technician.

PE 567 EN 1.1

Opening the Password-Protected Remote Maintenance Website

12.3 Opening the Password-Protected Remote Maintenance

Website

The remote maintenance website is accessed by entering the network address as follows:

1. Open the web browser, e.g. Internet Explorer.

2. Enter the address of the Internet connection: http://___________ and press Enter. Your network technician will tell you the address of the Internet connection.

Procedure to follow in the event of error messages:

• Check the Internet connection.

• Check whether the web server is switched on.

The login window appears on the screen. Enter your User name and Password, see

12.2 Settings on the Touch Operating Device, page 59

• Select the desired Language.

• Click on Login.

You are now logged in to the remote maintenance website.

Procedure to follow in the event of error messages:

You cannot log in to the remote maintenance website.

• Re-enter your User name and Password in the login window. Click on Login.

• Check your user name and password – see 12.2 Settings on the Touch Operating Device, page 59 Enter them in the login window again.

• Call your network technician.

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Description of the Pelletronic Online Website

12.4 Description of the Pelletronic Online Website

Start page of your code-protected ÖkoFEN website

1 Logout

Exit your ÖkoFEN website

05/28/2015 09:42

Display of date and time

Notifications Indication of a malfunction of the heating system.

Values Display of all current measuring values and current desired values.

Main Menu

Display of all Pelletronic menu items available in your system. System configuration is used to set up the website.

Weather Display current weather (only when weather function is active).

PE 567 EN 1.1

Making Settings

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Description of how you make settings on the remote maintenance website.

Click and select the right submenu to make the required changes.

Now enter the desired value in the input field and click OK.

For each variable value, there is a bounded range of values. If your entered value lies outside the value range, Pelletronic Online Touch will not accept the value. The limited value range prevents the input of implausible settings.

Have you changed and confirmed a value, a message appears top right of the window:

successful saved value

NNoorreeaall--ttiimmeeccoonnnneeccttiioonn The PL line guarantees because of the delay through the Internet no real-time connection.

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Adjustment of the power rating

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Settings is in the menu Pellematic.

Choose Settings per click.

Note:

The adjustment of the boiler performance is only possible within the learned boiler size.

Note:

The adjustments of the Power level is only possible after inserting the code.

PE 567 EN 1.1

Error Messages by E-mail

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If you select menu item Internet in menu General, you will get error messages by email.

General is in the main menu.

Choose Internet per click.

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Error Messages by E-mail

Mail Info Enter the name of the system (optional). Max 200 characters.

The Mail Info is then in the email subject heading and the text. The subject is visible while forwarding a mail as text messages on the mobile phone.

Mail Recipient 1 Enter mail address of the recipient 1.

Mail Recipient 2 Enter mail address of the recipient 2.

Mail Recipient 3 Enter mail address of the recipient 3.

Mail Recipient 4 Enter mail address of the recipient 4.

Mail Recipient 5 Enter mail address of the recipient 5.

Mail Mode

Automatic: The dispatch of error emails occurs via a ÖkoFEN server.

You just have to enter the recipient's address.

Manual: To provide maximum flexibility, you can carry out the email settings by yourselve.

Test E-Mail Send a test e-mail to the mail recipient to verify the connection.

PE 567 EN 1.1

Quit malfunction 67

1122..44..44QQuuiittmmaallffuunnccttiioonn

Quit malfunction is in the menu Pellematic

Click to select Quit malfunction

Click On and confirm with OK.

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Code input

1122..44..55CCooddeeiinnppuutt

The code input extends the menu items and settings for the service technician.

Choose Code by clicking on the button.

Then choose Code input.

Type in the code in the appropiate field.

PE 567 EN 1.1

Starting up for the first time

1133 Starting up for the first time

After bringing in the boiler, connecting up the hydraulics and power supply, the unit can be started up for the first time.

The unit must be started up for the first time by an authorised ÖkoFEN service technician.

• Before the initial start up, the correct electrical wiring of the boiler controller, the heating controller and all other components must be checked.

• Check the system pressure and make sure, that the system is completely deaerationed.

DDeennssiittyyoofftthheeccoommbbuussttiioonncchhaammbbeerr To ensure a trouble-free operation, the density of the combustion chamber must be given.

MMaatteerriiaall DDaammaaggee The valid operating temperature of the boiler controller is between 5°C and 50°C

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Performance adjustment

13.1 Performance adjustment

The heat exchanger of an ÖkoFEN pellet boiler is changeable in every assembly. That can be made by opening or closing of the heat exchanger pipes. So the power rating is adjustable. If the delivery condition varies from the enclosed data plate, the service technician has to adjust the power rating before the initial start up.

13.2 Setting the adresses of the Bus-participants

Before the boiler controller gets connected to the power supply, they have to be adressed.

MMaatteerriiaall DDaammaaggee Adjustments with the adress switch are only possible if the whole system is powerless.

1133..22..11SSeettttiinnggtthheeaaddddrreessssaatttthheebbuurrnneerrccoonnttrroolllleerr

The burner controller has an address switch.

If operating a cascade system this address switch must be set accordantly.

Note:

The screwdriver for adjustment of the adress adder is enclosed to delivery of the boiler controller..

PE 567 EN 1.1

Setting the address at the heating controller

Base setting= 0 Switch position = 0

System with 1 boiler Switch position at boiler control = 0 (adjustment ex works)

System with 2 boiler

Switch position at boiler control boiler 1 = 0

Switch position at boiler control boiler 2 = 1

System with 3 boiler

Switch position at boiler control boiler 1 = 0

Switch position at boiler control boiler 2 = 1

Switch position at boiler control boiler 3 = 2

System with 4 boiler

Switch position at boiler control boiler 1 = 0

Switch position at boiler control boiler 2 = 1

Switch position at boiler control boiler 3 = 2

Switch position at boiler control boiler 4 = 3

1133..22..22SSeettttiinnggtthheeaaddddrreessssaatttthheehheeaattiinnggccoonnttrroolllleerr

The adress switch is inside the wall box of the heating controller.

Note:

The screwdriver for adjustment of the adress adder is enclosed to delivery of the heating controller.

At every wall box (heating controller) max. 2 heating circuits, 1 solar system (2 solar circuits), 1 DHC und 1 buffer can be connected. Alltogether max. 3 wall boxes (= 6 heating circuits, 6 solar circuits, 3 DHC and 3 buffers) are possible.

The adress adder allocates the heating circuits and DHC systems or buffers to a wall box.

Base setting Switch position= 0

Wall box A Switch position 0 = heating circuit1 + 2, Solar circuit1 + 2, DHW 1, Accumulator 1

Wall box B Switch position 1 = heating circuit 3 + 4, Solar circuit 3 +4, DHW 2, Accumulator 2

Wall box C Switch position 2 = heating circuit 5 + 6, Solar circuit 4 + 6, DHW 3, Accumulator 3

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Setting the adress for the remote control

1133..22..33SSeettttiinnggtthheeaaddrreessssffoorrtthheerreemmootteeccoonnttrrooll

The adressing of the bus participiants remote controll touch (E1331) and remote controll (E1396) starts after the Controll gets connected to power supply and the automatic system check is finished.

Note:

This will be described in the following chapters.

1133..22..44SSeettttiinnggssbbeeffoorreessttaarrttiinngguupp

After connecting to the power supply and starting by pressing the main switch, the controller runs an automatical system check. This process may take some minutes.

• Meanwhile the system is checked, the display shows the ÖkoFEN logo and a clock symbol.

• After the system check the display shows the start - main menu.

PE 567 EN 1.1

Setting the adress for remote control Touch

• For now the following buttons are displayed:

Only after finishing periphery lerning the additional main menu buttons for every existing installed component e.g. HC 1, DHW 1, etc. will be shown.

1133..22..55SSeettttiinnggtthheeaaddrreessssffoorrrreemmootteeccoonnttrrooll TToouucchh

In case a remote control Touch (E1331) was installed, it has to be adressed.

The description of the configuration is in the chapter Touch configuration.

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Setting the adress for remote control

1133..22..66SSeettttiinnggtthheeaaddrreessssffoorrrreemmootteeccoonnttrrooll

In case a remote control(E1396) was installed, it has to be adressed.

How to configurate the remote controll

allocation of heating circuits:

• Hold both arrows

ٻڅat the same time for ca. 4 seconds until LED blinks yellow.

• Now adjust the heat circuit number with the – and+ buttons.

• The amount of green LEDs on the left top corner is equal to the adjusted heating circuit number. e.g.: If 3 LEDs are lightning, heating ciruit number 3 is allocated.

• Hold both arrows

ٻڅ again for about 4 minutes after the desired adjustment was made.

• In case of yellow light of the LED, the heating circuit number is taken over. Afterwards the LED light changes to green. Wait until the green blinking ends, then adjust all remote controls to the equevalent heating circuits.

Periphery learning

After adjusting all remote controls to their heating circuits, you have to run periphery learning on the operating device. After Periphery learning the heating circuit recognizes all to the system connected devices and sensores. If a heating circuit is connected to a remote control is to be seen in the menu item measuring values at room temp. If no remote control is conected to the sensor, an empty field is displayed.

PE 567 EN 1.1

Code Input

1133..22..77CCooddeeIInnppuutt

The heating controller is composed of a customer level and a level for the service technician. At the customer level, the operator can adjust the heating system to his needs. At the level of service technicians, advanced settings for startup and customization of the heating system are possible. The level for the service technician is protected with a password/code against unauthorized changes. After entering the password/code, more menu items appear in the menu structure.

Code Input is in the Main menu.

Touch the icon Code input.

Enter the code in the numeric block.

You have reached the level of service technicians. All additional menu items are visible.

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Code Input

Menu of Pelletronic Touch after entering the code:

PE 567 EN 1.1

Periphery Learning

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In the menu item Periphery Learning some basic data of the system components must be entered. All relevant basic settings of the system components (e.g. Boiler type) are thereby loaded.

Make Customer-specific settings and system-specific parameter settings of the boiler controller only AFTER finishing the process Periphery Learning.

First a warning dialog box opens.

Note:

After confirmation by pressing the button a return is no longer possible.

A finger pressure on the button

takes you

to the input field Periphery Learning.

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Periphery Learning

Number of Boilers:

A finger pressure on the appropriate button confirms the set value and takes you back to the input field Periphery Learning.

Auger- or Suctionsystem:

• PE = Auger system

• PES = Suctio system

• PEK = Auger system with condensing heat

exchanger

• PESK = Suction system with condensing heat

exchanger

• SMART V1 = Stratified storage tank with integ-

rated pellet burner, version to May 2013

• SMART V2 = Stratified storage tank with in-

tegrated pellet burner, 14 kW version since June 2013

• PEK2 = Suction system with condensing heat

exchanger

On the rear side of the boiler is the data plate located. On this data plate the boiler type is specified.

A finger pressure on the appropriate button confirms the set value and takes you back to the input field Periphery Learning.

PE 567 EN 1.1

Periphery Learning

Boiler performance:

Enter the Boiler power rating. On the rear side of the boiler is the data plate located. On this data plate is the rated heating power specified. A finger pressure on the appropriate button

confirms the set value and takes you back

to the input field Periphery Learning.

Cleaning:

• Off= no automatic de-ashing system and an

automatic burner plate cleaning system exists.

• Ashbox= an automatic de-ashing system

exists.

• Burner= an automatic burner plate cleaning

system, but WITHOUT automatic de-ashing system

A finger pressure on the appropriate button confirms the set value and takes you back to the input field Periphery Learning.

Note:

Only available if a switchbox exists in the system.

One boiler is supplied by several fuel transport augers, flexi tanks or suctionprobes.

Suction probe mode:

• Off: No switchbox available

• Suctionprobe: Switchbox with suctionprobes

• Auger: Switchbox with fuel transport augers

or flexi tanks

A finger pressure on the appropriate button confirms the set value and takes you back to the input field Periphery Learning.

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Periphery Learning

Cap Sensor RA Activation:

• Off= no Cap Sensor RA exists = suction

system

• On= Cap Sensor RA exists = auger system

or suction system PES 121000 – 191000 BTU

A finger pressure on the appropriate button confirms the set value and takes you back to the input field Periphery Learning.

Note:

Displayed only if a accumulator exists.

• DHW= DHW sensor

• TPO= AC upper sensor

• TPM= AC middle sensor

• TPU= AC lower sensor

A finger pressure on the appropriate button confirms the set value and takes you back to the input field Periphery Learning.

Note:

Displayed only if a accumulator exists.

• DHW= DHW sensor

• TPO= AC upper sensor

• TPM= AC middle sensor

• TPU= AC lower sensor

A finger pressure on the appropriate button confirms the set value and takes you back to the input field Periphery Learning.

PE 567 EN 1.1

Periphery Learning

Note:

Displayed only if a accumulator exists.

• Boiler= The feeding of the heating circuit oc-

curs directly from the boiler

• ACC1= The feeding of the heating circuit oc-

curs from the accumulator

A finger pressure on the appropriate button confirms the set value and takes you back to the input field Periphery Learning.

Note:

Displayed only if a accumulator and a second heating circuit exists.

• Boiler= The feeding of the heating circuit oc-

curs directly from the boiler

• ACC1= The feeding of the heating circuit oc-

curs from the accumulator

A finger pressure on the appropriate button confirms the set value and takes you back to the input field Periphery Learning.

Assignation heating circuits 3-6

If additional heating circuits exists in the system and have been addressed, then additional buttons for Assignation heating circuit 3,4 etc. are displayed.

The assignation occurs in the same way as described above.

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Periphery Learning

Note:

Displayed only if a accumulator exists.

• Boiler= The feeding of the heating circuit oc-

curs directly from the boiler

• ACC1= The feeding of the heating circuit oc-

curs from the accumulator

A finger pressure on the appropriate button confirms the set value and takes you back to the input field Periphery Learning.

Note:

Only activate this function, if a external heat request (e.g. from external heating controller) should be transmited to heating controller Pelletronic Touch.

Mode:

• Off= no external request available

• On= external request available

A finger pressure on the appropriate button confirms the set value and takes you back to the input field Periphery Learning.

Note:

This function is only possible if several boilers exist in the system.

Mode:

• Off= no Pelletswitch exists

• On= Pelletswitch exists - only possible with a

cascade system

A finger pressure on the appropriate button confirms the set value and takes you back to the input field Periphery Learning.

PE 567 EN 1.1

Periphery Learning

Note:

This function is only possible if you use a burner control unit without heating controller to regulate domestic hot water and heating circuits.

USA Mode:

• Off: USA Mode not used

• On: USA Mode active

A finger pressure on the appropriate button confirms the set value and takes you back to the input field Periphery Learning.

This function must be enabled if a heating circuit and a domestic hot water circuit are operated without a heating controller. The room temperature is regulated using a bus, touch screen or analogue remote control. The DHW temperature is regulated with a sensor at boiler controller plug-in position R2.

A finger pressure on the appropriate button confirms the selected data and takes you back to the main menu.

Note:

After a new periphery learning if the system has been operating, e.g.: –after Software updates or – changings in the system (installation of an additional boiler,...) , the parametersettings on the boiler controller (FRT-regulation, ignition-parameters, suction-interval, etc.) will be set to factory set and have to be adjusted again.

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Flowtronic

1133..22..99FFlloowwttrroonniicc

Flowtronic can be activated in Periphery Learning.

Choose the appropriate function.

• Off

• Mixer

• Sliding

• Sliding w. valve

A finger pressure on the appropriate button confirms the selected data and takes you back to the main menu.

In the main menu 1 additional heating circuit menu and 1 additional DHM menu are displayed.

Regulatioin results from set temperature plus/ minus hysteresis.

Note:

If an external sensor is connected, the set heating limits are active.

13.3 Mode

In the menu item Mode you can see the mode of your heating system and the mode of of the heating circuits, domestic hot water and solar.

Overview of the operating modes

• Heating Plant

• Heating system 1-6 .

• Domestic hot water 1-3

• Solar 1–3

Choose the operating modes and make settings.

PE 567 EN 1.1

Operation mode

1133..33..11OOppeerraattiioonnmmooddee

The operation mode of the whole system is set in this menu

• Off

The operating mode of all system components like heating circuits and DHC are INACTIVE. Frost protection is ACTIVE.

• Auto

The op. mode of all system components are ACTIVE. Frost protection is ACTIVE.

• DHC

The op. mode DHC is ACTIVE. The op. mode of the heating circuits are INACTIVE. Frost protection is ACTIVE.

1133..33..22OOppeerraattiioonnmmooddeeHHCC11

• Off

Only frost protection is active.

• Auto

The boiler heats within the heating times according to the desired room temperature.

• Heat

The boiler heats permanently according to the desired room temperature.

• Set back

The boiler heats permanent according to the respective set back temperature.

1133..33..33OOppeerraattiioonnmmooddeeHHCC22––66

If more heating circuits are available and adressed, more buttons for allocation HC 2,3 etc. are displayed.

Note:

The allocation works like described above.

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Operation Mode DHW

1133..33..44OOppeerraattiioonnMMooddeeDDHHWW

• Off

The system fulfills frost protection and keeps the DHW above 8°C.

• Auto

The system heats the water within the DHWtime programme up to the DHW desired temperature. Outside the DHW-time-programme the system heats the water to watertemp. min.

• On

The system heats the DHW permanently to the desired DHW-temperature.

1133..33..55OOppeerraattiioonnmmooddeessoollaarr

Note:

This menu item is only displayed if a solar system (collector) exists.

• Off

No charge.

• On

Charge happens when the collector-temp minus collector hysteresis is higher than the temperature of the ACC Sensor below and as long as the ACC-Temperature Max is not reached. Charge from the collector to the ACC is enabled.

PE 567 EN 1.1

Operation mode Pellematic

1133..33..66OOppeerraattiioonnmmooddeePPeelllleemmaattiicc

• Off

Any burner demand is ignored.

• Auto

Burner demand happens across the heating controller.

• On

Permanent Burner demands to the boiler (like bridge on BR 1) Shut down across the regulation of the switch off temp.

Back to Main menu.

13.4 Measuring values

In this menu no adjustments can be set. In the various sub menu items measuring values and adjusted settings are displayed.

• current values

• desired values

• input (sensores)

• output (pumps, mixers and motors)

Note:

Only values of components that exist in the system are displayed.

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Weather

13.5 Weather

Choose Settings ( ), to enter your location.

Enter location and country. If the specified location is not found, enter a larger, nearby place.

Search with the following details:

• Postal code location, country

• Postal code, country

• Location, country

Afterwoods, weather data for the next 3 days are downloaded. An icon for the current weather is displayed on the opening window.

Note:

This feature requires an internet connection.

PE 567 EN 1.1

Eco Mode 89

13.6 Eco Mode

With the Eco Mode, the influence of weather forecasts can be defined.

Off: Eco mode inactive. Comfort:

Set temperature minus ½°C

Minimum:

Set temperature minus 1°C

Ecologically:

Set temperature minus 1 ½°C

Enter location and country. If the specified location is not found, enter a larger, nearby place. Search with the following details:

• Postal code location, country

• Postal code, country

• Location, country

Afterwoods, weather data for the next 3 days are downloaded. An icon for the current weather is displayed on the opening window.

Note:

This feature requires an internet connection.

If the cloud is below the threshold, the control assumes that the weather is nice. The threshold can be adjusted in the code level.

If an outdoor sensor is mounted, a Canceltemperature can be set. If the actual temperature falls below of the forcast temperature by the specified hysteresis, the eco function is disabled until the next valid forecast. (Update every hour).

To consider the heating reaction time a hold-back time can be set (default = 120 min). The forecast is always active until the endtime. When the endtime is ecxeeded, the next day is used for the forecast. Before the endtime, the forecast influences the present day. After the endtime the forecast for the next day is creasted.

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Eco Mode

To increase the solar yield, the function „Solar cooling“ can be activated. This function activates the solar pumpe between 4 and 6 A.M., until accumulator low temperature falls below accumulator max temperature minus hysteresis minus 1°C. This should ensure that the acumulator is recepitve again.

Note:

This function is only available in fair weather.

Cur. temperature

Current temperature according to forecast.

Cur. clouds Current clouds in % according to forecast.

Average temperature today / tomorrow

Calculated temperature for the forecast period

Average clouds today / tomorrow

Calculated clouds for the forecast period

Sunrise / sunset

Time at sunrise or sunset

Starttime/ Endtime

In this time frame, the Eco Mode affects the heating settings.

Last update Time of last update of the forecast.

Back to Main menu

PE 567 EN 1.1

Heating Circuit

13.7 Heating Circuit

Appropriate to the amount of existing heating circuits, for every HC a menu item (Icon) is displayed.

Heating circuits settings has following menu items:

• Operating Mode

• External request

• Room Temp Heating

• Room Temp Set Down

• Time Selection

• Display name

• Values

• Time 1

• Time 2

• Party

• Vacation

• Heating curve

In this submenu, you can set customer-specific adjustments. Detailed information are in the Manual for the End User.

More adjustments for the ÖkoFEN Service technician:

Is the upper limit of the flow temperature, even if due to the outside temperature a higher flow temperature would be needed.

Is the lower limit of the flow temperature, even if due to the outside temperature a lower flow temperature would be needed.

This is the temperature value, which is added to the flow temperature set. If the calculated flow temperature set is 60°C and the reinforcement is 5°C, the accumulator temperatur set is 65°C. If the measured boiler temperatur or the temperature of accumulator sensor high (TPO) is lower, the heating controller initiates a burner request.

Choose the type of heating circuit

• HC with a mixermotor

• direct HC

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Heating Circuit

Is the opening duration of the mixer.

Note:

The relation of mixer Open-Off—Close allowes you to adjust the mixer to the inertia of the hydraulic system.

is the break time of the mixer.

Note:

The relation of mixer Open-Off—Close allowes you to adjust the mixer to the inertia of the hydraulic system.

Is the close time of the mixer.

Note:

The relation of mixer Open-Off—Close allowes you to adjust the mixer to the inertia of the hydraulic system.

This control range starts with the boiler temp min and ends with the boiler temp min + controll range BT. In the control range the switch on time of the mixer shortens dynamicly. That means, the closer the boilertemp gets to the boilertemp min, the shorter is the opening duration of the mixer.

This control range is operating from the calculated flow-setpoint-temperature upwards and downwards. In the control range the opening and closing duration of the mixer are changing dynamicly to avoid a oscillation of the hydraulic system. That means, the closer the measured flow temp is to the calculated flow temp, the shorter is the opening- or closing duration of the mixer.

The minimum value of the temperature rise at the boiler sensor.

PE 567 EN 1.1

Heating Circuit

Is the temperatur area (from BT min + 1°C to BT min +control range) in which the curve regulation is active.

The BT developing causes a continous rise of the BT, in which the controller regulates the heat taking over the mixer.

Note:

The BT developing is only active, if he gets adjusted to a HC.

Back to Main menu.

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Screed programme

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The screed programme may be operated up to 31 days. A desired flow temperature must be adjusted for each individual day. These temperatures are constant and not dependent on outside temperature or room thermostat settings. The function is switched off automatically at the end of the programme and the heating circuit reverts to the previous operating mode.

DDaammaaggeessttootthheessccrreeeeddbbyyttoooohhiigghhtteemmppeerraattuurreess.. Only use this programme in conjunction with a pump interlock switch positioned on the flow from pump to under floor central heating – this must be set to the max. safe temperature for the conditions of the floor. No libility is accepted by the Pelletronic supplier for damage to floors or sub floors. Continuous power supply is required to the controller to maintain the settings for this programme. Only use programme temperatures approved by the UFCH and flooring suppliers.

Screed programme is in the menu Heating circuit.

Switch on the Screed programme. At the end of the screed programme the screed programme switches off itself automatically and returns to the previous mode. Enter the number of heating days. There are 031 heating days possible. According to the number of heating days a Flow temperature set appears for every heating day. Select every single day and adjust the Flow temperature set. The pre-set Flow temperature set per day is 20 °C.

With

you get to all other days.

13.8 Solar Heating

This function should allow a more efficient use of solar energy (AC energy). Each heating circuit receives a new button.

Note:

The menu Solar Heating is only available if a accumulator is allocated.

PE 567 EN 1.1

Menu Solar Heating

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Off: Solar Heating is disabled.

Time Program:

If the accumulator temperature is above the switch on temperature during the set heating times, the heating circuit is heated until the switch off temperature is reached.

Note:

Effects when Eco-mode is activated:

If the weather forecast predicts bad weather (little solar gain), the function solar heating is canceled.

Solarpump: Heating program only active when solar pump is active.

Note:

If the mode solar pump is activated, the associated solar circuit can be selected. While the solar pump is active and the accumulator reaches the switch on temperature, the heating function is carried out until the switch off temperature is reached.

The values are calculated from hot water temperature plus hysteresis.

If temperature on accumulator sensor high rises above the switch on temperature, flow temperature is given to the heating circuit until it falls below the switch off temperature.

It is heated only durring the set time.

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

DHW settings

Note:

If Eco-mode is active durring solar heating, it is only used when fair weather is predicted.

13.9 DHW settings

DHW settings has following menu items:

• Operating Mode

• External request

• Water Temp Set

• Water Temp Min

• Time Selection

• Display name

• Values

• Time programme

• Time 1

• Time 2

In this submenu, customer specific adjustments can be set. Further information therefore is to be found in the Manual for the End User.

Further adjustments for the Service technician.

Hot water preference can be turned on or off. If hot water preference is turned on, accumulator is heated up to the hot water set temperature. Afterwards the boiler supplies the heating circuits. If hot water preference is turned off, the boiler supplies accumulator and heating circuits paralell.

The reinforcement is the temperature which is added to the DHW-setpoint temp. With a desired DHW temperature of 60° C and a reinforcement of 5°C the temperature in the buffer is 65°C. Is the measured Boiler Temp on e.g. the accumulator sensor above lower, a burner demand will be sent by the heating controller.

This function is set in minutes and determines the run on time of the DHW pump. This allows residual energy in the boiler or accumulator to be transferred to the DHW cylinder. E.g. 10 min or if the boiler temp is lower than DHW cylinder, whatever occurs first.

PE 567 EN 1.1

DHW Return Pump settings

Maintains the temperature of the DHW within this range during a timed or manual ON period. Only functions when the operating mode of the DHW has to be ON or AUTO. If the operating mode is set AUTO, there has to be a demand for the burner.

Raises DHW cylinder temperature to Legionella pasteurisation temperature 65° on a chosen day each week. You can deactivate this function.

Back to Main menu.

13.10 DHW Return Pump settings

DHW Return pump settings has following menu items:

• Mode

• Switch Off Temperature

• Switch On Hysteresis

• Pump Release Temp

• Display name

• Values

• Time 1

• Time 2

In this sub menu item, customer-specific adjustments can be set. Therefore detailed information is to be found in the manual for the End-user.

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

Solar settings

Further adjustments for the servictechnician

The DHW temperature must be higher than the Pump release temperature, otherwise the DHW return pump does not switch on.

If the DHW Return Pump is not active although it is in the AUTO mode, the pump runs according to the Flushing interval for refreshing the return-flow sensor.

Enter the Scavenging Time Active, which the DHW Return Pump must run untill the end of the scavenging interval for getting correct values from the return-flow sensor.

Back to Main menu.

13.11 Solar settings

Note:

The button circuit 2 is only displayed if a second solar system exists.

PE 567 EN 1.1

Solar settings

In the menu item measuring values no settings can be adjusted. Measuring values and adjsuted settings are displayed.

The menu item Circuit 1 has following sub menu items:

• Op Mode

• ACC Temp Max

• ACC Hysteresis

• Collector Hyst On

• Collector Hyst Off

• Scavening

• Prio

• Display name

In this sub menu customer-specific adjustments can be set. Therefore detailed information is to be fund in the user Manual for the End User

Settings for the Service technician:

If the temperature of the limit sensor is higher than the set temperature max, the solar circuit pump switches off.

If the collector reaches the collector overheating temperature, the solar pump turns off.

The solar circuit pump switches on again when the collector temperature falls below the Coll Overheating minus Coll Overheating Hyst temperature.

You can choose for every solar circuit between solar pump and diverter valve.

Note:

If the diverter valve is chosen, the speed controller, pump type and parallel operation are hidden.

The menu Pumptype contains the following entries:

Asynchronus: Asynchronus pump – direct output 230VAC on/off Async.Regulated: Asynchronus pump – pulsed output 230VAC Heating Efficient: PWM1 - PWM signal inverted Solar Efficient: PWM2 - PWM direct signal

Note:

If using a high-efficiency pump as accumulator pump, the pump of solar circuit 2 cann’t be speed-regulated.

Wrong selection of the pump type can cause material damage.

Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56

100

Solar settings

The collector protection mode can be switched ON or OFF.

Note:

Even if the operation mode of the solar thermal system is OFF, the collector protection is active, provided that it is turned on. This serves to protect the solar thermal system.

If the collector protection mode is activated and the collector sensor reaches the protection temperature, the DHW pumps and heating circuit pumps switches on. Further the mixer open till the maximum flow temperature is reached. This process stops if the collector temperature rises until the Solar Switch off / Collector Overheating.

Note:

The collector protection must be set lower than the Solar Switch off / Collector Overheating.

This process also stops when the collector temperature falls below the collector protection temperature minus protection temperature hysteresis.

You can switch scavenging ON and OFF. The scavenging process compensates different temperatures in the solar circuit.

With Rest Time and Run Time you set the scavenging interval.

With pause time and run time the scavenging interval is set.

If the collector temperature is below the collector temperature minimum, the scavenging process is not performed.

With the Start Time you set the beginning of the scavenging process. Start and Stop time are avoiding an unnecessary operation of the solar circuit pump.

With Start- and Stop-Time the end of the scavening is set. Start- and Stop-Time avoids unneccessary running of the solar circuit pump.

The priority switching serves the efficient energy utilization in case of 2 solar circuits It sets the priority (order) of the solar circuits. PRIO ON can only be allocated to 1 solar circuit. Requirements from the solar circuit PRIO ON are completely fulfilled first.

PE 567 EN 1.1

Okofen PE 32, PE 15, PE 36, PE 48, PE 56 Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual