
AE
SERVICES
23
24
25
INSPECTION/CITECK
With
the
exception
Interlock
carefully
vaporizer
Visually
damaged
Ensure
Block,
remove
using a cloth
examine
or
wom
that
the
satisfactorily
DIAL
ASSEMBLY
Remove
Loosen
the
the
three
of
the
and
the
all
other
moistened
the
vaporizer
parts
during
Locking
onto
the
Selectatec
(Figure
self
adhesive
cheese-head
Assembly.
Inspect
Renew
Check
NOTE:
the
that
the
Clicker
any
parts
DP
CONTROL
the
nylon Stop
If
the
stop
maximum
the
dial
dial
can
Plungers
which
arc
(Figure
Control
contro!
setting
reach
the
Serial
Number
vaporizer
self
Lever
type
label,
adhesivo
lor
the
operates
labels
with
Elecsol
signs
service.
positively
manifold,
1,
Page
8)
Dial
Cover
Label
screws
and
damaged
2,
for
has
to
may
maximum
(M3)
Springs
or
worn
Page
8)
damage
be
replaced,
have
to
he a adjusted
graduation
Label,
located
on
the
and
adhesive
ED
or
of
external
and
from
the
which
secure
and
also
the
and
wear
and
the
position
by
on
the
on the
font
similar
damage.
that
rear face
face
of the
residue
cleaning
Where
the
vaporizer
Dial
the
Dial
locking
catch
if
necessary
of
the
edge
culling
dial
or
of
the
Interlock
from
Block,
the
agent.
necessary,
renew
locks
and
remove
the
mechanism.
replace
of
the
stop
filing
the
stop
so
dial
at
2.6
REMOVING/REPLACING A ROTARY
Remove
Peel-off
hexagon
Plate.
Unscrew
Assembly.
It
may
damage
Carefully
Note.
Woodrult
Unscrew
Unscrew
Lift
off the
Spring
Remove
Pins,
Remove
Interlock
Note.
at
this
Tec 4 Vaporizer
Section
1
Service
the
Locking
the
self
adhesive
socket
head
completely
be
necessary
the
black
anodizing
remove
There
Key
and
the
the
are
two
and
the
remove
four
MS
Interlock
in
place
the
Pivot
Cam
and discard
Block.
If
it
is
necessary
point.
Manual
Lever serew (M3),
Label
from
the
screws
the
to
Woodruff
designs
the
Block,
(M4).
two
Pozi
lever
out
of
the
of
Rotary
later
one
three
M3
and
the
two
leaving
and
Retaining
the
black rubber
to
fit a new
[CONTROLLED
——
Remove
head
screws
these
assemblies
interlock
Key
and
Valve
has
an
integral
clamp
M4
serews
the
Rotary
Ring
Serial Plate,
(Figure
3,
Page 9 and
Figures 4 &
the
Locking
interlock
the
Block
two
Pozi
and
lift
but
Lever
head
out
care
Block.
put
to
one
side
for
in
use.
The
earlier
key.
screws
DOCUMENT
and
Clamp
that
secure
Valve,
from
the
Distributor
the
the
Washers
Block,
Seal
Interlock
1
5,
Page
and
the
to
expose
serews
the
Pivot
must
be
taken
later
use.
one
Tabs.
Interlock
and
lifting
over
from
the
Block
10)
Spindle
the
Bush.
heads
of
and
Top
the
Cover
Ann/Platform
not
to
uses a separate
Biock.
Compression
the
Spirol
bore
of the
should
be
drilled
Page 5 of
Revision
18
7

AE
SERVICES
1)
Ensure
Grease
Rotary
that
the
Valve
adequately
Secure
evenly
Tin-up
m)
Fnsute
the
tightening
keyways
thal
assemblies
Secure
that
n)
Check
Plungers
M3
0)
Install
Knob
Install
Note
Inspection
the
there
is
that
and
screws.
the
Bush
the
that
the
there
is
sufficient
Pivot
Cam
as
required
spindle
lubricated
Retaining
there
and
assemblies
minimum
Spring
Springs
Lop
on
Lock/Unlock
Lock/Untock
stage.
into the
with
Fomblin
Ring
with
down
in
position.
in
Cam
and
is
sufficient
re-fit
the
Interlock
with
clcarance
is
in
position
are
in
Cover
Plate,
the
Locking
Lever
Knob
Label
Fomblin
Interlock
UT18
with
Fomblin
Block.
UTI8
the
three
Rotary
Valve
Fomblin
UT18
assembly.
two
M4
screws,
belween
then
re-fil
position
securing
and
re-fit
with
Spindle.
and sceure
may
be
fitted
grease
grease
M3
screws
then
grease
tightening
the
Pivot
Stop
two
with
on
UTI8
grease
Ensure
that
and
fit
and
fit
the
Woodrull
on
the
down
Bearings
Release
the
Dial
Assembly,
M4
screws,
one
M3
screw.
after
the
the
Button.
inal
Slip
Ring
and
then
the
retaining
into the
Clamp
Interlock
Tabs,
Key
Platform
in
position
and
Pivot
Check
sccuring
Install
the
Test
ai
and
replace.
fit
over
the
Ring
is
Black.
carefully
and
Pivot
but
and
Arm
ensuring
Arm.
that
Clicker
with
three
Lock/Unlock
the
Final
‘Tee 4 Vaporizer
Section
1
Service
Manual}
Page 7 of
Revision
18
7

AE
SERVICES
h)
Remove
Support
surfaces
i)
Note:
‘This
been
serviced
the
four
M4 x 10
Assembly
with
next
complete
Elecsol
ED
procedure
in
the
past
Cheese
or
only
three
lead
with
Thermostat
similar
needs
years.
Screws
and
Cover
cleaning
to
agent
be
carried
remove
Assembly.
out
the
Inner
Clean
if
the
vaporizer
Wick
the
external
has
not
2.8.2
i)
ii)
iii)
iv)
у)
」)
Kit
three
Assembly.
Assembly
a)
Fit
the
Inner
aut
holes
b)
Lay
the
Non-Spili
«)
Fit
the
Outer
d)
Fil
the
Outer
Inspectthe
Clean
210
kPa
Check
Fita
Refît
Washers,
new
are
Non-Spill
Cup
Thermostat
the
‘Thermostat
(30
psi)
maximum.
the
Thermostal
new O-Ring
{he
Thermostat
Fnsure
O-Rings
Wick
aligned
Cup
into
Wick
Wick
to
that the
to
the
onto
the
with
the
Wick
the
Ballle
onto
the
Support
for
signs
of
by
blowing
restriction
the
Sump
and
secure
screws
Inner
Inner
Wick
holes
across
and
secure
Wick
Support
over
the
through
as
Cover
with
are
Wick
Support
Support
in
the rivets.
the
Cup
with
Inner
wick
corrosion
detailed
face.
two
fully
and
damage.
with
clean
in
Section
MS x 16
tightened.
Assembly,
Assembly,
and
two
and
secure
Secure
secure
with
with
M3 x 5
with
Assembly.
compressed
XX.
Screws
then
refit
ensuring
cotton
cotton
Pozi-Drive
cotton
thread.
air
and
spring
the
that
the
thread.
thread,
Screws.
at
cut-
Fit
the
Note:
This
example
the
the
withdrawing
must
be
leaving
283
284
Tec 4 Vaporizer
Section
Sump
Clean
Final
Fita
Fit a new
the
across
1
Cleaning
the
Locking
O-Ring
Sump
the
Service
may
be
Mylar,
Spiral
taken
paper
inside
around
Wick
the
sleeve. A paper
to
sandwiched
of
the
washer
to
the
Cover
using
O-Ring
located
Manual
made
casier
the
Inner
Assembly
ensure
that the
between
Sump
using
to
cach
Hexagon
Sump
Assembly.
the
four
Hexagonal
between
by
first
wrapping a thin
Wick Assembly
over
the
siceve
sleeve
paper does
the
Wick
Llecsol
Stud
Attach
Studs,
the
Sump
onto
may
be
not tear
and
FD
or a similar
as
illustrated
and
ensuring
Cover
film
of
plastic,
to
form a sleeve,
the
Support
used instead
when
the
Spiral.
a
(sce
secure
the
that
and
the
Sump.
and
of
plastic
the
paper
cleaning
Figure
Sump
no
strands
for
then
sliding
then
but
care
is
withdrawn
agent
XX).
Assembly
of
Page
Revision
to
wick
12
of
7
lie
18

AE
SERVICES
29
THERMOSTAT
N.B. This
need
Unscrew
and
subsequent
procedure
of
adjustment
the
four
lift
off
the
assembly
use.
during
M4
Obtain a replacement
new
test
and
Secure
head
correctly
Invert
dì
Wrap
Wick
become
Note
Fit
e)
is
in
Secure
to
the
thermostat
sheet.
washers.
the
screws,
the
greaseproof
Support
tom
that
the
Sump
place.
the
sides
on the
Secure
the
Inner
Wick
ensuring
orientated.
vaporizer.
paper
into
position
and
that the
the leg
of
the
Assembly
Secure
Support
of
the
the
Sump.
Plate
needs
only
to
be
performed
calibration.
slotted
Thermostat
thermostat
that
Sump
head
screws
together
with
of
test
sheet.
Staple
to
the
Assembly
round
Inner
Spiral
over
in
to
the
the
three
O-Rings
the
Inncr
over
the
Inner
Wick
is
positioned
the
Wick
to
the
Sump
position
on
the
is
if
the
which
the
correct
the
Sump
Sump
Wick
Wick,
not
Assembly
Cover
the
secure
three
O-Rings,
type
thermostat
Cover
using
Cover
are
in
place
Assembly
ensuring
crumpled
at
the
bottom
ensuring
with
Sump
Studs
thermostat
the
Place
and
record
test
record
the
using
the
and
and
that the
into
the
of
the
that the
the
four
with
is
Inner
Wick
to
one
the
to
two
M5
[Dur
that the
slide the
paper
spiral.
Sump
Sump
Sump
Tesa
Tape
found
to
be
Assembly
side
for
number
the
M4
of
vaporizer
Pozi
screws
slotted
Wick
is
Spiral
has not
O-Ring
Studs
adhering
in
the
Fit
the
8)
Position
Base
M5
Secure
Cover
Tec 4 Vaporizer
Section
1
Service
Outer
the
into
position
Pozi
Pan
the
leat
Base
Manual
Cover
over
Heat
Pad
on
Head
screws.
Pad
to
the
Sump
on
the
base
the
Outer
Cover
the
Sump
CONTROLLED
Studs.
of the
Sump
and secure
with
the
three
DOCUMENT
Assembly.
to
M4
Fit
the
Sump
Grub
screws
the
Studs
Outer
Cover
with
the
in
the
Outer
Page
15
Revision
four
of
18
7

AE
SERVICES
VAPORIZ,
NOTE
1
Prior
to
the
the
Testing
2
Place a thermometer
he
tested.
3
Install a vaporizer
4
Carry
the
5
Check
section
6 If
a
on
out the
Portable
the
or
the
vaporizer
self
adhesive
the
trolley
These
start
Department
test
Refractometer
test
results
in
the
appropriate
has
label
for
drying-out
procedures
of
testing,
fill
for a minimum
on
the
upper
on
the
test rig,
routine
us
and
against
passed
stuck
all
to
TE
И
are
applicable
the
vaporizer(s)
of 1 hour.
part
of
making
detailed
the
Wall
the
the
in
Section
print 2 copy
talerances
Chart
i.e.
calibration
top
face
of
y
PRO:
to
to
the
one
of
the
sure
that
2.3 of
of
the
results/test certificate,
given
for
AEOW-003
tests,
mark a ‘T°,
the
Interlock
E
all
ee 4 Vaporizers.
'Full’
mark
and
leave
vaporizers
it
is
properly
the
the
(See
Block and
in
the
batch
locked
Operating
relevant
Section
Instructions
vaporizer
10).
in
black
place
to
stand
which
in
place,
is
for
in
this
felt-tip
pen,
the
vaporizer
in
to
on
‘Tee 4 Vaporizer
Section
4
Service
Manual
CONTROLLED
DOCUMENT
Page 3 of
Revision
4
3

AE
SERVICES
A
list
is
given
of
current
as
follow:
Dial
together
Strips
with
their
variation
for
each
specific
Vaporizer
Halothane
Isotivrane
Enflurane
Max
%
5
5
8
Dial
Strip
Part
No.
2400-0022/TA
2400-0022/A
2400-0022/A2
2400-0022/18
2400-0022/B
2400-0022/B2
2400-0022/TC
2400-0022/C
2400-0022/C2
2400-0022/D
2406-0022/D2
2400-0022/TB
2400-0022/B
2400-0022/B2
2400-0022/TC
2400-0022/C
2400-0022/C2
2400-0022/D
2400-0022/D2
2400-00227Y7A
2400-0022/Y6A
2400-0022/Y5A
2400-0022/Y4A
Calibration
Marked
Variation
Iighest Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Lowest
Highest
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Lowest
Jighest
Yes
Yes
Yes
Yes
Lowest
Yes
Enflurane
Tec 4 Vaporizer
Scetion
5
Service
7
Manual
2400-0022/57
2400-0022/17R
2400-0022/J6
2400-0022/16B
2400-0022/J5
2400-0022/15B
2400-0022/44
2400-0022/14C
2400-0022/J3C
Highest
Lowest
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Page 2 of
2

AE
SERVICES
SECT
1
2
3
4
5
TEC 4 VAPORIZER
DOCUMENT
DESCRIYLION
Standard
Leak
Max.
Calibration
Current
Service
Fest
Test
Tests
Dial
Strips
Procedure
SERVICE
AEOM - 04.1
LIST
REV
7
2
2
3
0
140301
010595
280201
140301
MANUAL
DATE
14.03.01
-
RES
6
7
4
9
10
Tee 4 Servico
‘Lest
Final
Thermostat
‘Appendices
For
Manual
‘Tolerances
Inspection
Future Use
0
2
2
0
-
140301
200795
140301
140301
-

AE
SERVICES
Thermostat
NOTE: — Thermostats
Vaporizers
1
Clean
off
residual
NOTE:
2
3
Open
flapper
between
Whilst
thermostat
Segregate
Using
F-24.5
flapper
still
ffermostat
gauges
mm.
Servicing
covered
due
to
performance
shellac
Itis
not
necessary
that
may
with
fingers,
and
holding
via
inlet
TOI
and
and
(TO2)
Section
by
this
procedure
failure.
from
thermostat
to
remove
detach
flapper
hole.
as
thermostat
hold
up
thermastat
body
open,
RE-EXAMINE.
types
i.c.
E'
102,
check
E=
28.3mm
8
and
Setting
will
have
adjusting
all
traces
been
of
screws/nuts
to
light
source,
for
dirt
blow
clean
Enfluratec
the
effective
and
or
dust
air,
using
and
length
Procedure
removed
and
minimum
shellac,
are
adjusted.
examine
particles,
air-linc
from
stop
just
loose
arca
gun,
serews.
particles
through
Fluotec/lsotec
as
appropriate
(TO!)
4
Nolothat
being
deformed,
Remove
Detach
screws.
Position
spring,
Set
hinge gap
square
to
‘Tee 4 Vaporizer
Section
8
Service
this
stcp
as
the
two
Pozi
the
spring
hinge
Fit
new
hinge
flapper
secure
assembly.
loosely
using
the
thermostat
Manual
is
only
performed
indicated
HD
to
using
tool
by
instability
screws
from
(lapper
(103)
body
securing
the
flapper
and
onto
thermostat
two
Pozi
and
by fully
if
the
thermostat
on
setting
the
leaf
by
removing
secure,
pan
secure
ensuring
body
and
HD
screws.
flapper
tightening
and
the
spring
hinge
or
very
low
spring
and
the
two
hinge
is
fit
clamp
Icaf
spring
two
Pozi
is
suspected
resistance.
one
clamp
plate.
c/sk
Pozi
HD
square
to
plate
and
flapper.
leaf
assembly
pan
HD
screws
Page 2 of 10
Revision
2
of

AE
SERVICES
Thermostat
Setting
Procedure
Before
and
Passages,
Using a wad
strip,
backwards
as
Install
place
Place
Protect
Ensure
set
into
installing
thermostat
of
clean
potish
the
and
il
becomes
dirty
thermostats
(in
the
test
racks aside
from
dirt
that
the
any
thermostat.
one
of
the
nozzles
thermostats
body
for
paper
adjusting
forwards
or
worn)
(of
onto
dirt
particles,
inserted
screw
end
(approx,
same
type)
racks).
for
24
hours
to
particles
room
Monilor
with
polythene
temperature
thermostat
of
each
test
to
test
racks,
blowing
between
by
rubbing
15
times.)
onto
racks
allow
temperature
shocts
is
stable
at
temperature
rack.
visually
through
tbe
adjusting
(he
(Re-new
ensuring
229C
check
with
paper
wad
paper
'O'
rings
to
stabilize.
+/-
10€
using a thermometer
between
an
air-line
screw
flapper
to
and
Bi-metal
vigorously
wad
frequently
are
correctly
before
attempting
clear
in
to
inserted
Fee 4 Vaporizer
Section
8
Service
Manual
Page 3 of
Revision
10
2

AE
SERVICES
Minimum
Flow
a)
b
9
d
9)
В
Maximum
Flow
Stop:
Adjust
Ensure
Back-alf
Connect
(minimum
38
and
‘Tighten
Re-adjust
Record
Setting
Check
the
of
the
test
Adjust
5.0
litres/min
Tighten
Record
the
air
flow
to 5 Litres/Min
that
water
manometer
the
adjusting
air
supply
stop)
44
cms
water.
lock-nut
as
necessary
date,
pressure,
temperature
rack.
setting
screw
air
lock
nut.
date,
pressure
screw
to
nozzle
so
that
then
re-check
and
indicated
to
obtain a manometer
in
accordance
and
without a thermostat
indicates
so
that
of
test
the
indicated
pressure
temperature
with
temperature
zero.
it
is
rack
pressure
reading,
on
by
the
thermometer
tolerances,
on
in
clear
of
the
bi-metal
and
adjust
flow/temperature
is
between
AEQF-10.7.
1/4.
inserted
reading
ARQF-10.7,
at a flow
1/4,
circuit,
strip.
in
the
nozzle
of
stop
d)
e
‘Yee 4 Vaporizer
Section
8
Service
The
thermostat
impaired
if
instability.
careful
and
is a relatively
the unit
can
is
be
caused
(horough
bearing surfaces
Maintain
Observe
Using a finger,
screw
not
Record
Similar
serew
Record
If
the
for
air
flow
at
pressure
reading
apply a moderato
for
approx, | sec
altered
rectification,
from
its
date,
pressure,
to
(c)
but
instead,
and
releasing
date,
pressure,
thermostat
Fails
5.0
original
after
Manual.
delicate
roughly
cleaning
handled.
by
dirt
and,
Litres/Min
on
Manemcter.
then
release
setting
and
temperature
open
instrument
Alternatively,
or
dust.
if
necessary,
to
the
force
against
finger.
by
more
on
flapper
by
approx. | second.
and
temperature
the
'pustvpull
on
tests
and
the
stability
thermostat
Stability
thermostat.
ALOI-10.1.1/7.
pulling
is
usually
re-polishing
the
head
of the
Check
that the
than
approx.
at
pressure
1.0
head
of
restored
of
the
setting
cm
adjusting
AEQF-10.7.1/4
reject
thermostat
and
Page 6 of 10
Revision
may
be
by
has
water.
sogrogato
2

AE
SERVICES
Fee 4 Vaporizer
Enfluratec
Enlluratce
Enfluratec
Enfluratec
Fluotec
Fluotec
Fluotec
Fluotec
Isotec
Isoice
5%
4%
5%
5%
5%-
5%
-
5%
7%
5%
7%
-
-
-
-
-
-
-
-
Screw
Serew
Keyed
Keyed
Screw
Screw
Serew
Keyed
Screw
Keyed
‘Thermostat
Type
Ethrane
Fthrane
Lthranc
Ethrane
Fluotoe
Fluotee
Fluoteg
Fluotec
Huotec
Fluotec
Tec 4 Vaporizer
Section
8
Service
PEG
Manual
ecu
I
Page 8 of 10
Revision
2

AE
SERVICES
TOLERANCES
Temperature | Temperature | Nominal
°C
o
189
192
o
FOR
°F
660
66.5
670
“e
5
68.0
i
68.5
69.0
i
69.
5
m0
70.5
710
71.5
72.0
725
730 212
735
74.0
TAS
750
755
76.0
HALOTHANE
gm
30,3
29.3
|
283.
275 29.3
26.
26.0
254
24.8
|
7
we
23.6 24.8
23.0
-
225
221
ив
.
20
20.5
>
20.
19.8
19.
191
TO
7
8
т
4
THERMOSTATS
Maximum
em
HO
327
315
303
때
|
ーー
“ao
283
275
26.7
26.0
254
242
23.6
225
21
21.6
2
20.8
205
20.1
198
2
7
`
|
‘Yee 4 Vaporizer
Section
8
Service
Manual
Page 9 of 10
Revision
2

AE
SERVICES
TOLERANCES
Temperature
|
-
"C
189
193
194
197
209
203
206
ms
sm
214
23.3
239
22
244
|
|
|
|
Er
|
7
|
Temperature | Nominal | Maximum | Minimum
7
|
|
|
FOR
of.
66.0
66.5
670
675 282 302
680
685 265
690
65
700
705
71.0
715
720 218
ns
we
735
740
745
750
755
760
ENFLURANE
_
_
_
THERMOSTA’
em
HO
315
309 327 282
29.1
273
257
243
242 257
236 250 224
23.0
224 236
212
206 218
20.0
195
19.0
185
181
176 185
cm
lbO
338
314 273
292
382
273
26.5
243
23.0
224
212
20.6
20.0
19.5
190
m2
em
1,0
291
26.5
257
25.0
243
236
23.0
218
“312
206
200
195
190
185
“180
176
168
|
|
|
|
Tec 4 Vaporizer
Section
8
Service
Manual
Page
10
of
10