Ohlins BMZ MN01 Mounting Instructions

Page 1
Shock absorber for BMW 1M (E82) - front
BMZ MN01
Mounting Instructions
Note!1
Please note that this image is a general representation of the product and may differ slightly from your product.
Note!1
Please note that during storage and transportation, especially at high ambient temperature, some of the oil and grease used for assembling may leak and stain the packaging. This is in no way detrimental to the product, wipe off the excessive oil/grease with a cloth.
Note!1
Before installing this product, check the contents of the kit. If anything is missing, please contact an Öhlins dealer.
Warning!⚠
Before installing this product, read the Öhlins Owner’s Manual. The shock absorber is an important part of the vehicle and the vehicle stability.
Kit Contents
Description Pcs
Shock absorber 2 Dust boot 2 Spring 2 Lock nut M14 2 Plastic spacer 2 Spacer 2 Lower spring seat 2 Lock nut 2
Used for front and rear
C-spanner 2 Sticker Öhlins 1 Owner’s manual 1
Page 2
2
1
Raise the vehicle, use jack stands.
2
Remove the front wheels.
Note!1
Support the wheel hubs on each side of the vehicle not to damage the brake hoses.
3
Loosen the lower and the upper strut attach
­ment bolts. Remove the original struts from the vehicle. Note the anti roll bar bracket position.
4
Cut the dust boot 62 mm from the lower end
according to the gure.
5
Assemble the shock absorber according to the
gure. Install the Öhlins McPherson struts on
the vehicle according to the vehicle service
manual. Install the strut with the sticker facing
the wheel to achieve correct position of the anti roll bar link, see note in step 3.
MOUNTING INSTRUCTIONS
Warning!⚠
We strongly recommend to have an Öhlins dealer install this product.
Warning!⚠
If working on a raised vehicle, ensure that it is securely supported to prevent it from tipping over.
Note!1
When working on this product, see the Vehicle Service
Manual for vehicle specic procedures and important data.
4
5
Lower spring seat
Lock nut
Spacer
Lock nut M14
Original top mount
Original washer
Original washer
Plastic spacer
Dust boot
Sticker
Anti roll bar link
Brake disc
Spring
Page 3
3
MOUNTING INSTRUCTIONS
6
Install the stabilizer link.
Note!1
Use an Allen key to hold the shock absorber in position when tightening the top mount nut.
7
Raise the wheel hub with a jack to ensure that the height adjuster is correctly seated on top of the hub carrier/upright.
8
Tighten: Lower spring seat and lock ring: 50-60 Nm Lock nut: 35-40 Nm
9
Make sure that all removed parts are rein
­stalled in the same way as they were before the installation of the Öhlins shock absorbers.
Caution!✋
Ensure that all screws are tightened to the correct torque and that nothing fouls or restricts movement of the shock absorber when the suspension is fully compressed or extended.
Stabilizer link
Spacer
Original nut
6
Page 4
Öhlins Racing AB
Box 722
S-194 27 Upplands Väsby, Sweden
Phone +46 8 590 025 00
fax +46 8 590 025 80
© Öhlins Racing AB. All rights reserved. Any reprinting or unauthorized use without the written permission of Öhlins Racing AB is prohibited.
Öhlins products are subject to continuous improvement and development, therefore, although these instructions include the most up-to-date information available at the time of printing, minor updates may occur.
To nd the latest information
contact an Öhlins distributor.
Please contact Öhlins if you have
any questions regarding the
contents in this document.
SETUP DATA
Warning!⚠
Before riding, always make sure that the basic settings made by Öhlins are according to recommended Set­up Data. Read about adjustments and setting up in the Öhlins Owner’s Manual before you make any adjustments. Contact an Öhlins dealer if you have any questions about setting up.
ADJUSTMENTS
Rebound setting
Track 3 clicks Winding road 7 clicks Street 12 clicks
Spring preload 6 mm
Spring
Free length 200 mm
Installed length 194 mm Spec H200/ ID65 60 N/mm
Vehicle Height
With the preload and height adjustments in standard positions, the vehicle is lowered approximately 15 mm compared to the original suspension. Height adjustment range: Standard position ±15 mm.
Spring preload adjuster
Height adjuster
194163
529
Rebound adjuster
Part no. MI_BMZMN01_front_2
Issued 2016-09-07
Page 5
Shock absorber for BMW 1M (E82) - rear
BMZ MN01
Mounting Instructions
Kit Contents
Description Pcs
Shock absorber 2 Lock nut M10 2 Bushing spacer 4 Dust boot 2 Spring 2 Spring preload adjuster 2 Rubber seat 2 Adjuster cable 2 Adjuster knob 2 Adjuster screw 2 Flexibel spacer 2 Washer 2 Lower plastic seat 2 Spring seat 2 Lock nut 4 Allen key 1
Note!1
Please note that this image is a general representation of the product and may differ slightly from your product.
Note!1
Please note that during storage and transportation, especially at high ambient temperature, some of the oil and grease used for assembling may leak and stain the packaging. This is in no way detrimental to the product, wipe off the excessive oil/grease with a cloth.
Note!1
Before installing this product, check the contents of the kit. If anything is missing, please contact an Öhlins dealer.
Warning!⚠
Before installing this product, read the Öhlins Owner’s Manual. The shock absorber/front fork/steering damper is an important part of the vehicle and the vehicle stability.
Page 6
6
1
Raise the vehicle, use jack stands.
2
Remove the rear wheels.
3
Remove the lower and the upper attachments and remove the original shock absorbers.
4
Cut the dust boot 82 mm from the lower end
according to the gure.
5
Assemble the shock absorber according to
the gure. Do not install the adjuster knob and
screw yet.
MOUNTING INSTRUCTIONS
4
5
Lock nut M10 Washer Original bushing Vehicle body
Original spacer
Bushing spacer
Original rubber cover
Original bushing
Original washer
Lock ring
Lower bracket
Adjuster screw Adjuster knob
Adjuster cable
Adjuster
Washer
Original spacer
Warning!⚠
We strongly recommend to have an Öhlins dealer install this product.
Warning!⚠
If working on a raised vehicle, ensure that it is securely supported to prevent it from tipping over.
Note!1
When working on this product, see the Vehicle Service
Manual for vehicle specic procedures and important data.
Dust boot
Page 7
7
MOUNTING INSTRUCTIONS
7
Vehicle body
Rubber seat
Lock nut
Flexibel spacer
Spring seat
Spring preload adjuster
Spring
Lower plastic seat
6
Remove the OEM upper spring cup accord
-
ing to gure.
7
Install the Öhlins spring and the spring preload adjuster according to the gure.
8
Install the Öhlins shock absorbers on the vehi
-
cle according to the vehicle service manual.
9
Cut a 12-25 mm hole for the control wire and adjustment knob in the side panel according
to the gure.
Note!1
When tightening the top mount nut, the shock absorber shaft must be held in position with a 5mm Allen key.
10
Tighten: Lower spring seat and lock ring: 50-60 Nm Lock nut: 30 Nm
Note!1
Lower the vehicle so that the suspension is slightly compressed before tightening the screws.
Caution!✋
Ensure that all screws are tightened to the correct torque and that nothing fouls or restricts movement of the shock absorber/front fork/steering damper when the suspension is fully compressed or extended.
5 mm
20 mm
20 mm
Ø 10-15 mm
side panel
Rear seat back rest
side panel
270 mm
Inside the trunk. Left side.
9
6
Page 8
Öhlins Racing AB
Box 722
S-194 27 Upplands Väsby, Sweden
Phone +46 8 590 025 00
fax +46 8 590 025 80
© Öhlins Racing AB. All rights reserved. Any reprinting or unauthorized use without the written permission of Öhlins Racing AB is prohibited.
Öhlins products are subject to continuous improvement and development, therefore, although these instructions include the most up-to-date information available at the time of printing, minor updates may occur.
To nd the latest information
contact an Öhlins distributor.
Please contact Öhlins if you have
any questions regarding the
contents in this document.
SETUP DATA
Warning!⚠
Before riding, always make sure that the basic settings made by Öhlins are according to recommended Set­up Data. Read about adjustments and setting up in the Öhlins Owner’s Manual before you make any adjustments. Contact an Öhlins dealer if you have any questions about setting up.
ADJUSTMENTS
Rebound setting
Track 3 clicks Winding road 7 clicks Street 12 clicks
Spring preload adjuster height 37 mm
Spring
Spec H250/ ID65 110 N/mm
Vehicle Height
With the preload and height adjustments in standard positions, the vehicle is lowered approximately 5 mm compared to the original suspension. 1 turn on the height adjuster moves the posi
-
tion 1,5 mm.
䚷
Vehicle body
Spring preload adjuster
Length adjuster
523
223
37
Part no. MI_BMZMN01_rear_2
Issued 2016-09-07
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